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Raypak RHP160 manual

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Table of contents for the manual

  • Page 1

    Raypak ® RHP Series Swimming Pool and Spa Heat Pump OWNER and INST ALLA TION MANUAL This manual should be maint ained in legible condition and kept adjacent to the heat pump or in a safe place for future use. For additional information call: ( 800) 260-2758 Manual Effective Date: 3/1/20 03 Replaces: All Previous V ersions De ve lo pe d a nd pr in [...]

  • Page 2

    i PRODUCT SAFETY SIGNS AND LABE LS This manual, as well as the pool/spa heat pum p itself, contains ANSI-approved product safety signs and labels. Please read these signs and labe ls, as they convey important safety information about hazards that may be potentially present in and around the heat pump. They are classified according to relative serio[...]

  • Page 3

    ii RHP Series Swimming Pool and Spa Heat Pump OWNER and INST ALLA TION MANUAL CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    1 Intr oduction This pool/sp a heat pump is an electromechanical m achine that incorporates a pressurized refrigerant gas in a sealed system. ONL Y trained and qualified service personnel should attem pt to install or servic e this equipment. Without proper training a nd knowledge of such equipment, any attempt to inst all or service the unit could[...]

  • Page 5

    2 • Each side of the unit must be lo cated at least 1 ft fr om walls, pipes, or other obstructions for unrestricted air intake and service access. Do not inst all the unit within 3 f t of fossil fuel burning heaters. Air int ake along the sides of this heat pump co uld disturb the combustion process of the unit, and could cause damage or personal[...]

  • Page 6

    3 III. W ater Connections The heat pump inlet and outlet connection s are NOT interchangeable. They must be connected as inst ructed below . 1. Connect the heat pump in the return water li ne between the pool filt er and the pool. See page 10, Plumbing Diagrams. 2. Connect the filter outlet to the fitting marked WA T E R I N at the bottom front of [...]

  • Page 7

    4 Indicator Lamps : There are 6 indicator lamps located on the unit control panel: • Power (amber lamp): When lit, indicates power is applied to the unit. NOTE: The heat pump will not run whe n the Remote position is selected and there is no remote control system attached. • W ater Flow (green lamp): When lit, indicates normal water flow . • [...]

  • Page 8

    5 NOTE: The heat pump wi ll be OFF when the Remote position is selected on th e Pool/Sp a selector switch and there is no remote con trol system att ached. 4.Allow the heat pump to op erate for a few minutes to stabilize operating pressure s and to allow various component temperatures to normalize. 5. V erify that the discharge air temperature is a[...]

  • Page 9

    6 VIII. Summer Shutdown If you do not plan to use the pool heat pump duri ng the summer months, secure and protect it as follows: 1. From the control panel, tu rn the contr ol switch to Remote (OFF). 2. T urn the heat pump circuit break er or disconnect switch to OFF . 3. Leave the valves set the way they are unless additional circulation is requir[...]

  • Page 10

    7 2. B. Cabinet Care (optional) - The cabinet is designed for outdoor use and require s little care. However , you can clean it if you wish. 1. 2. W ash the cabinet with soap and water . C. Condensate Drainage - The heat pump extracts humidity from the air as it passes through the coil, similar to the way a cold drink outside “swe ats” on a hot[...]

  • Page 11

    8 operation. After the desired temper ature is reached, return the system to normal operation of 8-10 hours per day . • Is airflow through the unit being obstructed? Restri ctions such as shrubbe ry , tall grass, dirty coils, or any other obstruction to airflow will reduce performance. • Is the pool blanket/cover bei ng used? Unblanketed pools [...]

  • Page 12

    9 POWER SUPPL Y • V erify that all circ uit breakers are reset and working properly . •I f t h e Power lamp on the control pane l still does not light, cont act the installing dealer , since it may be a power probl em requiring an electrician. WAT E R F L O W • V erify that the filter is clean to provide good flow . • V erify that the valve[...]

  • Page 13

    10 Plumbing Diagrams For systems with p umps of less than 2 HP (under 80 gpm) , no external bypass is required. Connections are 2 -inch pipe slip. Plumb the heat pump after the filter and before any chlorinators. Wa t er I n (from pool or S pa) Wa t er O u t (to pool or S pa) Filter For systems with pum p s of 2 HP or greate r (over 80 gpm), an ext[...]

  • Page 14

    11 Heat Pump Schematic 12 34 A B C D 4 3 2 1 D C B A Title Number Revision Size A Date: 27-Jan-2003 Sheet of File: C:Pool FactPoofactPoofact.ddb Drawn By: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 TB1 Control Panel Interface D4 Delay Active D5 Active D6 Pressure D1 Power D2 Wat er Fl ow D3 Heat Demand R1 Spa R2 Pool K1 Conta[...]

  • Page 15

    12 Contr ol Panel Assembly Replacement Parts List 12 4 7 13 11 10 16 11 9 15 2 5 8 14 3 6 1 ITEM QTY DESCRIPTION PART No. 1 1 Control Panel 83-10002 2 1 Contactor Compressor 54-10002 3 1 Fan Relay 50-10010 4 1 Control Board 24Volt 50-10007 5 1 Thermostat 50-10003 6 1 Transformer 50-10014 7 1 Timer IMC 203 55-10011 8 1 Capacitor 55-10003 9 1 Pressur[...]

  • Page 16

    13 Contr ol Panel Cover Assemb ly Replacement Parts List 1 4 4 4 7 6 7 6 8 8 5 Front ITEM QTY DESCRIPTION PART No. 1 1 Control Panel Cover 81-30152 2 2 POT 50-10004 3 1 Switch Type A403 50-10005 4 3 Knob 56-10001 5 1 Label Control Panel 84-10017 6 2 Lamp Green 53-10001 7 2 Lamp Red 53-10003 8 2 Lamp Amber 53-10002 2 3 2 RHP Control Panel Cover 1 Ba[...]

  • Page 17

    14 Heat Pump Assembly Re placement Parts List - RHP 100 11 15 13 12 5 9 18 2 7 7 7 6 8 1 4 10 3 17 14 9 19 RHP 100 16 0207 *See assembly drawing in this manual ITE M QT Y DESCRIPTION PART No. 1 1 Assembly Base 8 1- 20140 2 1 E vaporator Coil 40-10002 3 1 Access Panel 81 - 50141 4 1 Power Input Panel 81-40151 5 1 Co ver, Top 81-10140 6 1 Compressor,[...]

  • Page 18

    15 Heat Pump Assembly Re placement Parts List - RHP 1 15 11 15 13 12 5 9 2 9 16 7 7 18 14 6 7 3 17 19 4 10 1 8 RHP 115 *See assembly drawing in this manual ITEM QTY DESCRIPTION PART No. 1 1 Assembly Base 8 1- 20 14 0 2 1 E v aporator Coil 40-10002 3 1 Ac ce ss P an el 81-50141 4 1 Power Input Panel 81-40151 5 1 Cover, Top 81 -10 140 6 1 Compressor,[...]

  • Page 19

    16 11 12 15 13 18 9 2 16 9 7 7 7 6 8 1 4 3 17 14 10 19 5 *See assembly drawing in this manual RHP 160 ITE M QTY DESCRIPTION PART No. 1 1 Assembly Base 8 1- 20 14 0 2 1 E vaporator Coil 40-10003 3 1 Access Panel 81- 50 14 2 4 1 Power Input Panel 81-4015 2 5 1 Cover, Top 81-1 0140 6 1 Compressor, Scroll 30- 1000 3 7 3 Corner Support 81-60152 8 1 Heat[...]