Raypak D2 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Raypak D2, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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- informations concerning technical data of Raypak D2
- name of the manufacturer and a year of construction of the Raypak D2 item
- rules of operation, control and maintenance of the Raypak D2 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Raypak D2 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Raypak D2, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Raypak service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Raypak D2.

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Table of contents for the manual

  • Page 1

    INST ALLA TION & OPERA TING INSTR UCTIONS CA T ALOG NO. 6000.57F Effective: 12-02-08 Replaces: 5-20-08 P/N 241086 Rev . 7 WARNING: If these instructions are not followed exactly , a fire or explosion may result causing property damage, personal injury or death . FOR Y OUR SAFETY : Do not store or use gasoline or other flammable vapors and liqui[...]

  • Page 2

    2 Rev . 7 reflects the following: Changes to: The text in paragraph one of the V enting section on page 8.[...]

  • Page 3

    War nings 4 Pay Attention to These T erms 4 R eceiving Equipment 5 General Specifications 5 Installation 5 Mounting the Assembly 5 W iring a P ower V ent Assembly to an Appliance with IID Ignition 8 V enting 8 W iring Diag rams 10 182-260 H4/WH1 (Atmospheric) 10 181-261 H4/WH1 (Low NOx) 1 1 Sequence of Operation 13 Star t Up Pr ocedures 13 Draft Pr[...]

  • Page 4

    D ANGER: Indicates the presence of immediate hazards which will cause severe personal injury , death or substantial property damage if ignored. WARNING: Indicates the presence of hazards or unsafe practices which could cause severe personal injury , death or substantial property damage if ignored. CA UTION: Indicates the presence of hazards or unsa[...]

  • Page 5

    R eceiving Equipment On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Remove the complete assembly from the carton if it is damaged report the damage to the carrier immediate- ly . Be[...]

  • Page 6

    6 7. Mount the Power V ent on the outer top. 8. Route the conduit harness of the Power V ent thru the outer top hole, around the adapter towards the back of the unit. Continue routing the harness thru the corner slot, which leads to open area behind the access panel. Finally , route only the wire harness thru the 7/8” grommet hole located on the [...]

  • Page 7

    7 U.S. Installations 1 Can adian I nstalla tions 2 A Clearance abov e grade, veran da, porch , deck, or balcony 1 ft ( 30 c m) 1 ft ( 30 c m) B Clearance to window or door that may be opened 4 f t ( 1.2 m) belo w o r to s ide of openin g; 1 foot (30 cm) above op ening 3 ft (91 c m) C Clearance to permanen t ly closed window ** D Ver tical clearan c[...]

  • Page 8

    8 W iring a P ow er V ent Assembl y to an Appliance with IID Ignition V enting The vent pipe must be the same size or one size larg- er than what is indicated. The D-2 Power V ent is capable of 360-degree discharge rotation and oper- ates with a positive vent static pressure and with a vent gas temperature less than 400°F . The total length of hor[...]

  • Page 9

    9 LEFT SIDE The D-2 Power V ent assembly includes a wire harness, shown in Fig. 6 below , which provides quick connec- tions with the respective controls in the heater control box. The harness is of suf ficient length to fit the appliance for which it is sized. Reference the wiring diagram supplied with each appliance for actual connections. Fig. 5[...]

  • Page 10

    10 W iring Dia gr ams—182-260 H4/WH1 (Atmospheric)[...]

  • Page 11

    11 181-261 H4/WH1 (Lo w NOx)[...]

  • Page 12

    12 Dimensional Dat a 181 18.13 12.38 7.88 4.25 18 2 18.13 12.38 7.88 4.25 26 0 18.13 12.38 7.88 4.25 26 1 18.13 12.38 7.88 4.25 33 0 17.50 15.75 7.63 6.00 33 1 17.50 15.75 7.63 6.00 40 0 17.50 15.75 7.63 6.00 40 1 17.50 15.75 7.63 6.00 Model No. A B C D 181 18.13 12.38 7.88 4.25 182 18.13 12.38 7.88 4.25 260 18.13 12.38 7.88 4.25 261 18.13 12.38 7.[...]

  • Page 13

    13 Sequence of Operation On call for heat, the D-2 Power V ent fan (and appli- ance pump) start. When the flow switch circuits close, the ignition system consisting of an electronic spark module, pilot gas system and flame sensor , are ener- gized. When draft proving switch closes and all safety circuits are proven, the automatic main gas valves wi[...]

  • Page 14

    14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Call Out Description 181-261 331-401 1 Power V ent Relay 008784F 008784F 2 Power V ent Blower 008156F 008156F 3 Power V ent NO Pressure Switch 008062F 008135F 4 Elbow 4"-90° with Screen 010827F 010827F 5 Power V ent Flue Box 008682F 008683F 6 Power V ent Base Assembly 008684F 008685F 7 Power V ent Flue C[...]

  • Page 15

    15[...]

  • Page 16

    ww w .raypa k . com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.[...]