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Rackmount Solutions VA 10000 manual

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Table of contents for the manual

  • Page 1

    Active and E-Series Uninterruptible Power Supply Operating Manual • 700 VA • 1000 VA • 2000 VA • 3000 VA • 6000 VA • 10000 VA • 20000 VA • 700 VA Rackmount • 1000 VA Rackmount • 2000 VA Rackmount • 3000 VA Rackmount[...]

  • Page 2

    Active and E-Series UPS User Manual i Active™ and E-Series™ User Instruction Manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. Please read and save these instructions. This manual c ontains important instructio ns for Chloride models: • Active700 • Active1000 • Active2000 • Active3000 • BP Active1000 • BP Active3000 Foll[...]

  • Page 3

    Chloride Active and E-Series UPS Manual ii Chapter 1 Chloride Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Registering your Chloride Active UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Technical Support and Service (Activ[...]

  • Page 4

    iii Chloride Active and E-Series UPS Manual Commissioning of an External Battery Cabine t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Chapter 14 Operational Characte ristics (E-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Ready for Operation Check . . . . . . . . . . . . . . [...]

  • Page 5

    Chloride Active and E-Series UPS User Manual 1 Chapter 1 Chloride Introduction Thank you for selecting this uninterru ptible po wer supply (UPS). Chl ori de’ s Active UPS offers the most reliable protection from the harmful ef fects of el ectrical line disturbances for your co mputing and communications equipment. 1.1 Registering your Chloride Ac[...]

  • Page 6

    2 Chloride Active and E-Series UPS User Manual • T ransport the unit only in suitable pack aging (protect against jolts and shocks). • If the equipment is mo ved indoors from a cold envi ronment, condensation may occur . Before you place the equipment in service it must be absolutely dry . An acclimatization period of at least two hours is requ[...]

  • Page 7

    Chloride Active and E-Series UPS User Manual 3 Chapter 2 Display and Op eration Element s (Active) The Uninterruptible P ower System (U PS) is connected between AC power and the load. It protects the load against mains disturbances , especially power failures. Its operation is based on the on- line principle. The connected load is supplied power th[...]

  • Page 8

    4 Chloride Active and E-Series UPS User Manual 2.1 Front The OVERLOAD indicator is on when the UPS is overloade d. The LED-c hain LOAD indicate s the load state of the UPS. The BYP ASS indicator is o n when the UPS supplies a voltage via the bypass. The INVERTER indicator is on when the inverter is in operation. The LED-c hain BA TTER Y indicates t[...]

  • Page 9

    Chloride Active and E-Series UPS User Manual 5 2.2 Rear 2.2.1 Active 700 and 1000 Selector switch Interface COM A Interface COM B (optional) Fan Input fus e Mains connection Output receptacles Selector switch - fo r output volt age. The selection of the output volta ge must be ma de with the U PS switched off a nd unplugged.* Input fuse - the fuse [...]

  • Page 10

    6 Chloride Active and E-Series UPS User Manual 2.2.2 Active 2000 and 3000 Selector switch Interface COM A Interface COM B (optional) Connection for additional batteries Fans Output Receptacle Output Receptacle Fuses Input circuit brea ker Linecord Output recepta cles Selector switch - for outp ut voltage. The selection of the output vo ltage must b[...]

  • Page 11

    Chloride Active and E-Series UPS User Manual 7 Chapter 3 Active Rackmount Series The technical data of the Active Rackmount UPS corresp onds to the standard unit series Active, except for the details which are explained below . The Active Rackmount cons ists of the following types: • Active700-19, with 700 V A nominal rating • Active1000-19, wi[...]

  • Page 12

    8 Chloride Active and E-Series UPS User Manual 3.2.2 Mechanical Att achment The units must be attached in the ra ck on both sides . When using the a ttached mounting rails, the single unit can easily be inserted into a 2 U mounting space or removed from it. In order to attach the unit in the horizontal position, the front-plate has to be attached t[...]

  • Page 13

    Chloride Active and E-Series UPS User Manual 9 3.3 Unit Rear V iew and Connections 3.3.1 Active 700-19 and Active 1000-19 The following figures show the Active700-19, Active1000-19, Ac tive2000-19 and Active 3000-1 9 with battery extensions. NOTE: No battery extension can be connected to t he 700 V A unit. Fig. 6: Active700-19 Fig. 7: Active1000-19[...]

  • Page 14

    10 Chloride Active and E-Series UPS User Manual 3.3.2 Active 2000- 19 and Active 3000-19 NOTE: Each battery cabinet BP Active3000-19 co ntains two battery connections. The first battery pack is connected to the battery cables of the UPS, eac h further extension is conn ected by means of the two c ables. Each cable is non-inter changeabl e, because [...]

  • Page 15

    Chloride Active and E-Series UPS User Manual 11 Chapter 4 Active Inst allation and Commissioning Upon receipt of your UPS, carefully examine the pack ing containers for any sign of physical damage. Notify the carrier immediately if damage is present. Carefully unpack the UPS. Retain the packaging for reuse or disposal. NOTE: If damages ar e detecte[...]

  • Page 16

    12 Chloride Active and E-Series UPS User Manual 4.1 Commissioning of an External Battery Cabinet The following table shows the design ations of the battery cabinets which are available for the UPS devices. Ta b l e 2 . External Battery Pac ks Model Cabinet Batteries Active 7 00 NA NA Active 1 000 BP Active1000-19 2x (3 x 7. 2 Ah ) Active 2 000 BP A[...]

  • Page 17

    Chloride Active and E-Series UPS User Manual 13 Chapter 5 Operational Characteristics (A ctive) 5.1 Ready for Operation Check T o check the emergency su pply feature of th e UPS, it mu st be disconnected from the main s. When correctly functioning with char ged batteries, an acoustic al signal in intervals of 4 seconds will be heard. The LED “LIN[...]

  • Page 18

    14 Chloride Active and E-Series UPS User Manual 5.3 Modes of Operation There are three modes of operat i on, when the UPS is switched on. 5.3.1 Normal Operation, In verter On (Mains A vailable) Lights Illu minated Fig. 14: Front Display Panel During Normal Operation s (Mains Available) The loads are supplied through the invert er , the energy is ta[...]

  • Page 19

    Chloride Active and E-Series UPS User Manual 15 5.3.3 Byp ass Operation, Inverter OFF (Overload > 140%) Lights Illuminated in BYP ASS Operation Fig. 16: Front Display Pa nel During Bypass Operation (Overloa d > 140%) In the event of lar ge overload (> 140%) switch-over to bypass is initiate d and the inverter is blocked. The ener gy is tak[...]

  • Page 20

    16 Chloride Active and E-Series UPS User Manual Chapter 6 Description of the Interface (Active) The Active UPS has a standard interface COM A and an optional interface COM B. Protocol data transfer signal exchange is through COM A RS232 in terface or the optional interface (COM B). These interfaces c an be used for: • Direct communication between[...]

  • Page 21

    Ta b l e 3 . Interface COM A Pin Number Condition SGN at pin 5 This connection point serves as a refe rence for all signals. RXD at pin 2 and TXD at pin 3 In conforms st andard RS232 configuration. INV SHUTDOWN at pin 2 This input (pin 2: High signal +5 V ...+12V , tŠ 1 second, pin 5: 0V) enables the control processor to swit ch off the UPS in the[...]

  • Page 22

    18 Chloride Active and E-Series UPS User Manual INV SHUTDOWN This input (pin 3) is enabled with a high signal (+5 V to +12 V with respect to pin 4 (0 V)) and when enabled, switches off the UPS after a mains failure has occurred. After the mains has been reestablished, the UPS starts again independen t of t his signal status. This input must be high[...]

  • Page 23

    Chloride Active and E-Series UPS User Manual 19 Chapter 7 Maintenance (Active) The UPS does not require maintenance by the user . When the battery expires, the UPS or the battery must be replaced by qualifie d electrical personnel. The typical battery’ s lifetime is 4 years a t an ambient temperature of 25 °C. This may vary greatly depending upo[...]

  • Page 24

    20 Chloride Active and E-Series UPS User Manual Chapter 8 T roubleshooting (Active) If a problem occurs in spite of the high reliabi lity of the device, please review the following checks before calling Chloride T echnical Services. • Is the UPS plugged into a correc tly working grounded receptacle • Has the fuse blown or have circuit bre akers[...]

  • Page 25

    Chloride Active and E-Series UPS User Manual 21 Chapter 9 T echnical Supp ort for your Active UPS 9.1 Chloride T echnical Support Chloride of fers 24-hour technical supp ort. T o contact Chloride T echnical Services: • Phone: (800) 879-501 1 • email: usa.service@ chloridepower .com NOTE: All calls received befor e 7 a.m. or after 7p.m. Ce ntral[...]

  • Page 26

    22 Chloride Active and E-Series UPS User Manual Chapter 10 Active T ower an d Rackmount Specifications Ta b l e 5 . Chloride Active UPS North America UPS Model Active 700 Act ive 1000 Active 2000 Active 30 00 Electrical Data Rating 700 V A 1 kV A 2 kV A 3 kV A Input V oltage 120 V AC single-phase V oltage range A 80 - 138 V AC Frequency 50/60Hz ± [...]

  • Page 27

    Chloride Active and E-Series UPS User Manual 23 Efficiency > 83% Protection class IP 20 Cooling Fan Noise level mains operation < 41 dBa < 41 dBa < 50 dBa < 50 dBa Noise level battery operation < 45 dBa <45 dBa < 50 dBa <50 dBa Operating temperature (ambient) + 50°F to +105°F (10°C to + 40°C) recommended +59° F to +8[...]

  • Page 28

    24 Chloride Active and E-Series UPS User Manual Connections Mains connections Ty p e 5-15P 5-15P L5-20P L5-30P Fusing mains / CB 10 A 15 A 20 A 30 A Load connection Quantity 3 3 3/1 3/1 Ty p e 5-15R 5-15R 5- 15R/L5- 20R 5-15R/L5- 30R Maximum current ( at 120 V AC, pf = 0.7) 5.8 A 8.3 A 16.7 25 A Interfaces COM A 9-pin SUB-D (pin cont act) Interface[...]

  • Page 29

    Ta b l e 6 . Active Rackmount T echnical Data for North American Models Ty p e Active700-19 Activ e1000-19 Active2000-19 Active3000-19 Dimensions Unit dimensions - WxHxD - in. (mm) 19 x 3.5 x 17.6 19 x 3.5 x 17.6 19 x 3.5 x 18.8 19 x 3.5 x 18.8 Body dimens ions - WxHxD - in. (mm) 16.1 x 3.5 x 16.1 16.1 x 3.5 x 16.1 16.1 x 3.5 x 17.3 16.1 x 3.5 x 17[...]

  • Page 30

    26 Chloride Active and E-Series UPS User Manual 10.1 Battery Lifetime 1 0 2 0 3 0 40 50 C 5 0 6 8 86 104 122 F 0,1 1 10 Ambient Temperature Fig. 19: T ypical lifetime of the batteries Figure 19 shows the typical lifetime of th e batteries which are used in the UPS devices, depending on the devices’ ambient temperature.[...]

  • Page 31

    Chloride Active and E-Series UPS User Manual 27 Chapter 1 1 Chloride Introduction Thank you for selecting this uninterruptible power supply (UPS). Ch loride’ s E-Series UPS offer the most reliable protection from the harmful effects of electrical line disturban ces for your computing and communications equipment. 1 1.1 Registering your Chloride E[...]

  • Page 32

    28 Chloride Active and E-Series UPS User Manual the equipment in service it must be absolutely dry . An acclimatization period of at least two hours is required. • This equipment must be in stalled in an indoor , temperature controlled environment that is free of conductive contaminants. See chapter 19, “E-Series Specifications” on page 50 fo[...]

  • Page 33

    Chloride Active and E-Series UPS User Manual 29 Chapter 12 Display and Operation Element s (E-Series) The Uninterruptible P ower System (U PS) is connected between AC power and the load. It protects the load against mains disturbances , especially power failures. Its operation is based on the on- line principle. The connected load is supplied power[...]

  • Page 34

    30 Chloride Active and E-Series UPS User Manual This operation manual co ntains all relevant information to install and operate the UPS. 12.1 Front The OVERLOAD indicator is on when the UPS is overloade d. The LED-c hain LOAD indicate s the load state of the UPS. The BYP ASS indicator is o n when the UPS supplies a voltage via the bypass. The INVER[...]

  • Page 35

    Chloride Active and E-Series UPS User Manual 31 12.2 Rear 12.2.1 E-Series E61 and E101 Selector switch Interface CO M A Interface CO M B (optional) Fans Output ci rcuit br eaker External battery connector Input circuit breaker Optional PDU Selector switch - for output volt age The selection of the output vo ltage must be made with the UPS switched [...]

  • Page 36

    Selector switch Interface COM A Interface COM B (optional) Fans Output ci rcuit brea ker Input circuit breaker Mains fuse and Battery switch Optional PDU Selector switch - for output voltage The selection of the output voltag e must be made with the UPS switched off.* (E101 with optio nal PDU shown) 32 Chloride Active and E-Series UPS User Manual F[...]

  • Page 37

    Chloride Active and E-Series UPS User Manual 33 Chapter 13 E-Series Inst allation and Commissioning Upon receipt of your UPS, carefully examine the pack ing containers for any sign of physical damage. Notify the carrier immediately if damage is present. Carefully unpack the UPS. Retain the packaging for reuse or dispose. Check the packing for damag[...]

  • Page 38

    34 Chloride Active and E-Series UPS User Manual manner until all GND terminals, (-) terminals and (+) terminals are connected together . See T able 10, “Minimum Requirements for E-S eries UPS Installation,” on page 40 for minimum wire gage, wire temperature and screw torque requirements. For models E101 and E203, first remove the connec tion pl[...]

  • Page 39

    Ta b l e 7 . Minimum Re quir em ents for E-Series UPS Installation Te r m ID Description E61 (E41) E101 (E81) E203 (E153) Min. Wire Gaug e (awg) T erm To r q u e (in- lbs) Min. Wire Te m p . (°C)* Min. Wire Gaug e (awg) T erm To r q u e (in- lbs) Min. Wire Te m p . (°C)* Min. Wire Gaug e (awg) Te r m To r q u e (in- lbs) Min. Wire Te m p . (°C)*[...]

  • Page 40

    GND L1/N L2 120 0 88 B 120 GND 208 120 120 LINE OUT- + - GND BA T- X3 X4 X2 X1 36 Chloride Active and E-Series UPS User Manual Fig. 24: Wiring Diagram for the E101 NOTE: 120 A or 120B must be limited to 1/2 nameplate rated curr ent. It is user ’ s r esponsibility to fuse or br eaker these outputs. Fig. 25: Wiring Diagram for the E15 3 and E203 Fi[...]

  • Page 41

    Chloride Active and E-Series UPS User Manual 37 13.2 Commissioning of the E-Series When connected to the mains, the batteries auto matically begin char ging. The UPS may be used immediately , however , full run time will not be available until the batteri es are fully charged. 1. Before using the device, char ge the batteries for 8 hours. 2. After [...]

  • Page 42

    38 Chloride Active and E-Series UPS User Manual dryers, vacuum cl eaners). 5. If a signal interface cable is used, connect th e cable (accessory) between the UPS and the computer system. Please observe further instructions in the documentation for the accessory . 6. Switch on the loads. 7. Switch on the UPS by operating th e switch | at the front p[...]

  • Page 43

    Chloride Active and E-Series UPS User Manual 39 13.4 Commissioning of an External Battery Cabinet The following table shows the design ations of the battery cabinets which are available for the UPS devices. Ta b l e 8 . External Battery Pac ks Model Cabinet Batteries E61 (E41) BPE61 2x (20 x 7. 2 Ah) E101 (E81)/ E203 (E153 ) BPE101 1x (20 x 38 Ah) [...]

  • Page 44

    Hardwire 40 Chloride Active and E-Series UPS User Manual Fig. 28: Connection of an External Battery Cabinet to T ype E101 Fig. 29: Connection of an External Battery cabinet to T ype E203 W ARNING: The connectio n of the externa l battery cabinet may only be done by qualifie d personnel in accor dance with the app licable safety r egulations. CAUTIO[...]

  • Page 45

    Chloride Active and E-Series UPS User Manual 41 Chapter 14 Operational Characteristics (E-Series) 14.1 Ready for Operation Check T o check the emergency su pply feature of th e UPS, it mu st be disconnected from the main s. When correctly functioning with char ged batteries, an acoustic al signal in intervals of 4 seconds will be heard. The LED “[...]

  • Page 46

    42 Chloride Active and E-Series UPS User Manual 14.3 Modes of Operation There are three modes of operat i on, when the UPS is switched on. 14.3.1 Normal Operation, In verter On (Mains A vailable) Lights Illu minated Fig. 30: Front Display Panel During Normal Operation s (Mains Available) The loads are supplied through the invert er , the energy is [...]

  • Page 47

    Chloride Active and E-Series UPS User Manual 43 14.3.3 Byp ass Operation, In verter OFF (Overload > 140%) Lights Illuminated in BYP ASS Operation Fig. 32: Front Display Panel During Bypass Operation ( Overload > 140%) In the event of lar ge over load (> 140%) switch-over to bypass is in itiated and the inverter is blocked. The energy is ta[...]

  • Page 48

    44 Chloride Active and E-Series UPS User Manual Chapter 15 Description of the Interface (E-Series) The E-Series UPS has a standard interface COM A and an optional interface COM B. Protocol data transfer signal exchange is through COM A RS232 in terface or the optional interface (COM B). These interfaces c an be used for: • Direct communication be[...]

  • Page 49

    Ta b l e 1 0 . Interface COM A Pin Number Condition SGN at pin 5 This connection point serves as a refe rence for all signals. RXD at pin 2 and TXD at pin 3 In conforms st andard RS232 configuration. INV SHUTDOWN at pin 2 This input (pin 2: High signal +5 V ...+12V , > 1 second, pin 5: 0V) enables the control processor to swit ch off the UPS in [...]

  • Page 50

    46 Chloride Active and E-Series UPS User Manual T roubleshooting Optional Interface COM INV SHUTDOWN This input (pin 3) is enabled with a high signal (+5 V to +12 V with respect to pin 4 (0 V)) and when enabled, switches off the UPS after a mains failure has occurred. After the mains has been reestablished, the UPS starts again independen t of t hi[...]

  • Page 51

    Chloride Active and E-Series UPS User Manual 47 Chapter 16 Maintenance (E-Series) The UPS does not require maintenance by the user . When the battery expires, the UPS or the battery must be replaced by qualifie d electrical personnel. The typical battery’ s lifetime is 4 years a t an ambient temperature of 25 °C. This may vary greatly depending [...]

  • Page 52

    48 Chloride Active and E-Series UPS User Manual Chapter 17 T roubleshooting (E-Series) If a problem occurs in spite of the high reliabi lity of the device, please review the following checks before calling Chloride T echnical Services. • Is the UPS plugged into a correctly working grounded receptacle (or for hardwired to confirmed 208 V AC input)[...]

  • Page 53

    Chloride Active and E-Series UPS User Manual 49 Chapter 18 T echnical Support for your E-Series UPS 18.1 Chloride T echnical Support Chloride of fers 24-hour technical supp ort. T o contact Chloride T echnical Services: • Phone: (800) 388-4 234 or (847) 990-3229 • email: usa.service@ chloridepower .com. Please check with Chloride T echnical Ser[...]

  • Page 54

    50 Chloride Active and E-Series UPS User Manual Chapter 19 E-Series Specifications Ta b l e 1 2 . Chloride E-Series UPS North America UPS Model E61XA (E41XA*) E101XA (E81*) E203XA (E153XA*) * Models may be upgraded to base kVA of UPS shown. Electrical Data Rating 6 kV A 10 kV A 20 kV A Input V oltage 208 V AC single-phase 208/120 three- phase V olt[...]

  • Page 55

    Chloride Active and E-Series UPS User Manual 51 Interference immunity IEC 801-2,level 4 / IEC 801-3,level 3 IEC 801-4,level 4 / IEC 801-5,level 2 Efficiency > 86% >90% >85% Cooling Fan Common Dat a (continued) Noise level mains operation < 50 dBa < 55 dBa <65 dBa Noise level battery operation < 55 dBa <65 dBa <65 dBa Oper[...]

  • Page 56

    52 Chloride Active and E-Series UPS User Manual Connections Mains connections hardwired min 10 A WG/6 mm 2 max 6 A WG/16 mm 2 hardwired min 6 A WG/10 mm 2 max 4 A WG/20 mm 2 hardwired 4 A WG/20 mm 2 Fusing of the mains supply 35 A 63 A 60 A x 5 poles Load connec tion hardwired min 10 A WG/6 mm 2 max 6 A WG/16 mm 2 hardwired min 6 A WG/10 mm 2 max 4[...]

  • Page 57

    Chloride Active and E-Series UPS User Manual 53 19.1 Battery Lifetime 1 0 2 0 3 0 40 50 C 5 0 6 8 86 104 122 F 0,1 1 10 Ambient Temperature Fig. 35: T ypical lifetime of the batteries Figure 19 shows the typical lifetime of th e batteries which are used in the UPS devices, depending on the devices’ ambient temperature. 19.2 Optional Power Distrib[...]

  • Page 58

    Chloride Power Protection 28430 N Ballard Drive Lake Forest, IL 60045 United States Toll Free: (800) 239-2257 Tel: (847) 990-3228 Fax: (800) 833-6829 Visit our website at www.chlorideups.com © 2003, UP Systems, Inc. All other tradem arks, product and corporatate names are a l l property of their respected owners. Specificati ons contained in this [...]