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Quadra-Fire CB1200I-B manual

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  • Page 1

    R www .quadrare.com 7014-083C October 26, 2006 CB1200-I PELLET INSERT Owner ’ s Manual Installation and Operation CB1200I-B Model: HOT! DO NOT TOUCH . SEVERE BURNS MA Y RESUL T . CLOTHING IGNITION MA Y RESUL T . W ARNING • Keep children away . • CAREFULL Y SUPERVISE children in same room as appliance. • Alert children and adults to hazar[...]

  • Page 2

    Page 2 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the marke[...]

  • Page 3

    R R R October 26, 2006 7014-083C Page  CB1200-I Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efciency Speci[...]

  • Page 4

    Page 4 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 1 Listing and Code Approvals A. Appliance Certication C. Glass Specications E. BTU & Efciency Specications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is ap[...]

  • Page 5

    R R R October 26, 2006 7014-083C Page 5 CB1200-I Pellet Insert 2 Getting Started A . Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety , convenience, trafc ow , and the fact that the appliance will need a chimney and chimney connector . It is a good idea to plan your installation on[...]

  • Page 6

    Page 6 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Hammer Phillips Screw driver T ape Measure Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping Screws May a[...]

  • Page 7

    R R R October 26, 2006 7014-083C Page 7 CB1200-I Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2 - Front View Figure 7.1 - T op View Figure 7.3 - Side View Panel A B Standard 0 inches (762mm) 40 inches (1016mm) Large  inches (88mm) 50 inches (1270mm) B A 0" (762mm) 22" (559mm) 19-1/2" (495m[...]

  • Page 8

    Page 8 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Fire Risk. Comply with all minimum clear - ances to combustibles as speci - ed. W ARNING Failure to comply may cause house re. NOTE: • Illustrations reect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual i[...]

  • Page 9

    R R R October 26, 2006 7014-083C Page 9 CB1200-I Pellet Insert A B C D D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud SIDE WALL MANTEL D C E A B Face T rim Inches Millimeters A Louvers to combustible side wall 6 153 B Insert top to mantel 12 305 C Front Facing 3 76 D Hearth Extension - Front 6 153 E Hear[...]

  • Page 10

    Page 10 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R G. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will ow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature dif ference from one side of the [...]

  • Page 11

    R R R October 26, 2006 7014-083C Page 1 1 CB1200-I Pellet Insert Mark area of floor to cut Starter hole Keep sharp edge of metal floor away from power cord • The rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built rebox in order to gain minimum insert opening requirements. • Any [...]

  • Page 12

    Page 12 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION [...]

  • Page 13

    R R R October 26, 2006 7014-083C Page 1 CB1200-I Pellet Insert Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner ’s information manual provided with this ap pli - anc e. F or ass istanc e or a dditio nal inf ormati on con sult a qualied installer , service agency or[...]

  • Page 14

    Page 14 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 5 V enting Systems Figure 14.2 A. D irect Connect With Outside Air B. D irect Connect Without Outside Air NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B65. Outside Air through Rear Wall F[...]

  • Page 15

    R R R October 26, 2006 7014-083C Page 15 CB1200-I Pellet Insert C. Full Reline With Outside Air Figure 15.1 Outside Air T ermination at Chimney T op Outside Air through Rear W all Exit through the Ash Clean-Out of Masonry Chimney 12” (05mm) min. below 12” (05mm) min. above NOTE; Use metal plate around exhaust vent pipe and seal all edges [...]

  • Page 16

    Page 16 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 6 Mobile Home 1. An outsi de air inle t must be pro vided for the comb ustio n air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spilla ge. Smoke spillage can also set o[...]

  • Page 17

    R R R October 26, 2006 7014-083C Page 17 CB1200-I Pellet Insert 7 Appliance Set-Up A. Rear Shroud Installation 2. Rear vent installations Parts Required: Part 81 1-0680, Rear Shroud Kit. Part 81 1-0690, Rear V ent Kit Includes: Rear V ent Adapter and fastener package. T ools Required: Electric drill, 1/8" drill bit, Phillips screw driver , [...]

  • Page 18

    Page 18 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Left Corner Piece Rear V ent Installation Preparation: 1. Remove the ENTIRE exhaus t blower housin g by remov - ing the 4 nuts using a 7/16" socket wrench. Set the nuts aside for later use. 2. Remove the 4 screws and remove the vertical exhaust transition pipe exhaust blower housi[...]

  • Page 19

    R R R October 26, 2006 7014-083C Page 19 CB1200-I Pellet Insert B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x  ft. ex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from oor to air vent opening in appli - ance and mark location on wall. 2. Use saw to cut opening in wall. Cut a 2-1/2 to  inches ([...]

  • Page 20

    Page 20 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R E. Adjustable Hearth Support Size: 9”d x 45”w , 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) T ools Needed: Phillips head screw driver , sheet metal shears, measuring tape, gloves 1. The 10 scre[...]

  • Page 21

    R R R October 26, 2006 7014-083C Page 21 CB1200-I Pellet Insert F . Panel and T rim Set Standard Size: 30”H x 40” W (762mm x 1016mm) Large Size: 33” H x 50” W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package. T ools Needed : Phillips and at head screw drivers. T[...]

  • Page 22

    Page 22 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 7. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 22.1 . Place existing screw head (installed in Figure 21.2 ) into locator hole in oor of insert. See Figure 22.2. 8.[...]

  • Page 23

    R R R October 26, 2006 7014-083C Page 2 CB1200-I Pellet Insert G. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance re, the logs are not covered under warranty . Any placement vari - ation other than shown here can cause exc[...]

  • Page 24

    Page 24 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals an[...]

  • Page 25

    R R R October 26, 2006 7014-083C Page 25 CB1200-I Pellet Insert D. Fuel Adjustment Control Rod The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut. Do not re-tighten bottom set screw . C. Before Your First Fire 1. First, make sure your applian[...]

  • Page 26

    Page 26 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R I. Frequently Asked Questions W ARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot oor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to com - bustibles to appliance • Within space required for loading[...]

  • Page 27

    R R R October 26, 2006 7014-083C Page 27 CB1200-I Pellet Insert 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action [...]

  • Page 28

    Page 28 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, rebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap di[...]

  • Page 29

    R R R October 26, 2006 7014-083C Page 29 CB1200-I Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box. Replace snap disc. Check that blower is plugged into wire har - ness. Replace b[...]

  • Page 30

    Page 0 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 10 Maintaining & Servicing Y our Appliance B. General Maintenance 1. T ypes of Fuel Depending on the type of fuel you are burning will dictate how ofte n you hav e to clean your repo t. If the fuel you are burni ng has a high dirt or ash content or you are burning shelled e[...]

  • Page 31

    R R R October 26, 2006 7014-083C Page 1 CB1200-I Pellet Insert 6. Disposal of Ashes • Frequency: As needed • By: Homeowner • T ask: Ashes should be placed in a metal container with a tight-tting lid. The closed container of ashes should be placed on a non-combustible oor or on the ground, well away from all combustible materials, pen[...]

  • Page 32

    Page 2 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 14. Cleaning Exhaust Blower - Requires No Lubrication • Frequency: Y early or as needed • By: Quality Service T echnician/Homeowner • T ask: : Contact your local dealer . 15. Cleaning Convection Blower - Requires No Lubrication • Frequency: Y early or as needed • By: Quali?[...]

  • Page 33

    R R R October 26, 2006 7014-083C Page  CB1200-I Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Y ellow/White in Color Correct Figure 33.1 Figure 33.2 Figure 33.3 D. Igniter Replacement a. Shut do wn the app lia nce by tu rn in g do wn th e [...]

  • Page 34

    Page 4 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R E. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury W ARNING F . Bafe Removal 1. Allow appliance to cool completely . 2. Open glass door . . G[...]

  • Page 35

    R R R October 26, 2006 7014-083C Page 5 CB1200-I Pellet Insert 1 1 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air . There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The heat output switch is located on the right side of rebox, behind right[...]

  • Page 36

    Page 6 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the rebox. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1. 17. Snap Disc #2 (Fuel Delivery I[...]

  • Page 37

    R R R October 26, 2006 7014-083C Page 7 CB1200-I Pellet Insert T erminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light B. Component Locations Figure 37.1 Figure 37.3 - Firepot Assembly Figure 37.4 - Door , Face, Glass, & Latch Assem[...]

  • Page 38

    Page 8 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Beg. Manufacture Date: July , 2005 19 20 21 22 2 24 25 26 27 28 29 30 31 12 13 14 15 16 17 18 2 33 34 35 6 37 38 39 40 41 43 1 1 42 Figure 38.1[...]

  • Page 39

    R R R October 26, 2006 7014-083C Page 9 CB1200-I Pellet Insert D. Service Parts and Accessories Nbr Description 1 1 Door Frame (Black, Gold or Nickel) 12 Glass, Center 13 Glass, Side 14 Door Latch 15 Grille, Louver , T op (Black, Gold or Nickel) 16 Ashpan Door (Panel, Front Access) 17 Ashpan 18 Ash Catcher (Ash Lip) 19 Heat Exchanger T ubes 20 P[...]

  • Page 40

    Page 40 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Item # Part Descsription, Alphabetical Order SKU Feed Spring Only 812-600 Firepot Bolt, 1-1/4” long 225-0120 Firepot Floor (Slide Plate) 414-0290 Firepot Nut, 1/4-20 226-0090 40 Firepot Pull Rod Assembly (Linkage) 812-4140 41 Firepot, EZ Clean 812-51 Fuse .7 amp, Junction Bo[...]

  • Page 41

    R R R October 26, 2006 7014-083C Page 41 CB1200-I Pellet Insert Item No. Accessories Part No. Door Assembly , Black DR-CB12-MBK Door Assembly , Gold DR-CB12-GD Door Assembly , Nickle DR-CB12-NL Floor Protector 81 1-0730 Grille, Louver , Black L VGRL-CB12-MBK Grille, Louver , Gold L VGRL-CB12-GD Grille, Louver , Nickel L VGRL-CB12-NL Log Set,  pi[...]

  • Page 42

    Page 42 7014-083C October 26, 2006 R CB1200-I Pellet Insert R R Date of Service Performed By Description of Service E. Service And Maintenance Log[...]

  • Page 43

    R R R October 26, 2006 7014-083C Page 4 CB1200-I Pellet Insert Lifetime Warranty F . W arranty Policy LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime W arranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them[...]

  • Page 44

    R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrare.com 7014-083C October 26, 2006 Page 44 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please call 1-800-926-4356 WHERE PURCHASED: ____[...]