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Python 232-835 manual

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Table of contents for the manual

  • Page 1

    Product: Python Manual: 091-0618 Serial: 09020001 V oltage Rating: 24 VDC Revision: Feb 2009 Gun models: 232-835 Lincoln Compatible™ Owner ’ s Manual 225 Ampere Air Cooled Push-Pull Welding Gun[...]

  • Page 2

    [...]

  • Page 3

    T able of Contents Safety Considerations ........................................................................ i-iii Installation ............................................................................... Section A T echnical Specications ..................................................................................... 1 Support Equi[...]

  • Page 4

    Declaration of Conformity for European Community (CE) Products Note This information is provided for units with CE certication (see rating label on unit). Manufacturer ’ s Name: MK Products, Inc. 16882 Armstrong Ave. Irvine, CA 92606 Declares that the product: Python ® Lincoln Compatible conforms to the following Directives and Standards: Dir[...]

  • Page 5

    Python ® Lincoln Compatible ™ Owner's Manual - Page i SAFETY CONSIDERA TIONS ELECTRIC ARC WELDING EQUIPMENT CAUTION : READ BEFORE A TTEMPTING INST ALLA TION, OPERA TION OR MAINTENANCE OF THIS EQUIPMENT 1-1 INTRODUCTION This equipment is intended for ultimate app lica tion by comme rcia l/in dust rial users and for operation by persons train[...]

  • Page 6

    Python ® Lincoln Compatible ™ Owner's Manual - Page ii using protective equipment. W ater- lling just below working level may substitute for inerting. A container with unknown contents should be cleaned (see paragraph above). Do NOT depend on sense of smell or sight to determine if it is safe to weld or cut. Hollow castings or containers[...]

  • Page 7

    Python ® Lincoln Compatible ™ Owner's Manual - Page iii A. Burn Protection Comply with precautions in 1-2. The welding arc is intense and visibly bright. Its radiation can damage eyes, penetrate lightweight clothing, reflect from light-colored surfaces, and burn the skin and eyes. Skin burns resemble acute sunburn; those from gas-shielded a[...]

  • Page 8

    [...]

  • Page 9

    Python ® Lincoln Compatible ™ Owner's Manual - Page 1 Section A Installation T echnical Specications Wire Capacity .030" - .045" (0.6mm - 1.2mm) solid and hard wire .030" - 1/16" (0.8mm - 1.6mm) aluminum and cored wire Wire Speed 800 IPM (20.3 mpm) Max. at rated feeder Input V oltage (120V AC / 42V AC) Duty Cycle - 60[...]

  • Page 10

    Python ® Lincoln Compatible ™ Owner's Manual - Page 2 Controls and Settings Potentiometer The laterally-positioned potentiometer is located in the lower end of the handle, providing up to 800 ipm with 3 3/4 turns. Micro Switch The micro switch assembly consists of the micro switch, and leads. T rigger Sensitivity The amount of trigger level[...]

  • Page 11

    Python ® Lincoln Compatible ™ Owner's Manual - Page 3 table top, with the other hand give the Removal T ool a quick snap-turn in the CLOCKWISE DIRECTION . 3. Once the drive roll is loose, continue to spin drive roll in the clockwise direction to remove the drive roll from the gun. 4. Install a new drive roll on the left-hand threaded shaft.[...]

  • Page 12

    Python ® Lincoln Compatible ™ Owner's Manual - Page 4 T rigger Kit.........................................................................................005-0694 T rigger adjustment kit includes a spring and sensitivity adjustment screw replacement for all Python -Plus guns. Micro Switch Kit................................................[...]

  • Page 13

    Python ® Lincoln Compatible ™ Owner's Manual - Page 5 Barrel Assemblies All barrels are rated at 100% duty cycle Barrels Air Cooled The Python ® Lincoln Compatible ™ gun comes standard with a 60˚ curved barrel. The barrel assembly locks to the gun body using the patented EZ Lock™ system. Optional 6", 12” and 18” Straight and [...]

  • Page 14

    Python ® Lincoln Compatible ™ Owner's Manual - Page 6 Maintenance T ools T ool Part Number Contact T ip Removal T ool 931-0002 Drive Roll Removal T ool 931-0100 Knurled Drive Roll 51 1-0101 Drive Roll Removal T ool 931-0100 Micro Switch Assembly 005-0701 Idler Roll Kit 005-0686 Recommended Spare Parts List Qty . Part No. Description 1 615-0[...]

  • Page 15

    Python ® Lincoln Compatible ™ Owner's Manual - Page 7 Section E T roubleshooting T rouble Cause Remedy No wire feed at gun, feeder not operating, i.e. no slave motor or brake solenoid. 1 15/42 V AC Control fuse in feeder/Control box blown. Replace fuse. Micro-switch defective/not being activated. Replace switch. Check switch for operation. [...]

  • Page 16

    Python ® Lincoln Compatible ™ Owner's Manual - Page 8 A F G E D C B "W" Clocked Amphenol Connector Viewed from front of connector T roubleshooting Guide Regardless of which gun or feeder used, all MK Products’ push-pull guns operate on the same principle. The slave motor in the feeder runs at a fast, constant speed, but has very[...]

  • Page 17

    Python ® Lincoln Compatible ™ Owner's Manual - Page 9 Section F Appendices Python ® Lincoln Compatible ™ Diagrams / Parts List Exploded View ................................................................................................10 Bill of Material ..................................................................................[...]

  • Page 18

    Python ® Lincoln Compatible ™ Owner's Manual - Page 10 Python ® Lincoln Compatible ™ Head Assembly APPL Y THREAD LOCKING COMPOUND TO CONT ACT SURF ACE FOR INST ALLA TION APPL Y COMPOUND NOALOX TO CONT ACT SURF ACE FOR INST ALLA TION APPL Y COMPOUND GREASE TO CONT ACT SURF ACE FOR INST ALLA TION[...]

  • Page 19

    Python ® Lincoln Compatible ™ Owner's Manual - Page 1 1 Python ® Lincoln Compatible™ Head Assembly No. Qty . Part No. Description No. Qty . Part No. Description 1 1 002-0629 Assy Cam Idler Arm 13 9 338-0022 Scr SHC 6-32 x 3/8 SST 2 1 005-0694 Trigger Kit 14 4 333-0260 Wshr Spr LK #6 SST 3 1 003-2125 Assy Knob Pot 15 1 338-0153 Scr SHC 1-[...]

  • Page 20

    Python ® Lincoln Compatible ™ Owner's Manual - Page 12 Python ® Lincoln Compatible ™ Front Body Assembly No . Qty . Part No. Description 1 - - Not available separately 2 - - 3* 1 325-0206 10-24 x 3/8 PH Screw 4* 1 333-0082 # 10 Lock W asher 5 1 419-0092 0.29 x 0.047 x 0.32 Comp. Spring 6 1 421-0525 1/8 x 7/8 SST Dowel Pin 7 1 431-1663 Id[...]

  • Page 21

    Python ® Lincoln Compatible ™ Owner's Manual - Page 13 Python ® Lincoln Compatible ™ Barrel Assembly P/N 003-2272 *Apply silicone lubricant to items 4 and 5 before installing. Python ® Lincoln Compatible ™ Barrel Assembly No. Qty . Part Number Description 1 - - Not available separately 2 1 003-2213 Assy T aper Lock Barrel 3 1 261-0143[...]

  • Page 22

    Python ® Lincoln Compatible ™ Owner's Manual - Page 14 Python ® Lincoln Compatible ™ Rear Body Assembly No . Qty . Part No. Description 1 - - Not available separately 2 2 303-0096 O-Ring .145 ID x .07 W 3 1 321-1082 Set Screw Flat 1/4-20 5/16 SST 4 1 321-1 104 Set Screw Mod Conduit 5 1 336-0020 Scr PH Phil 4-40 x 5/16 SST 6 1 41 1-0243 T[...]

  • Page 23

    Python ® Lincoln Compatible ™ Owner's Manual - Page 15 Python ® Lincoln Compatible ™ Lead Assembly Python ® Lincoln Compatible ™ Lead Assembly No. Qty . Part Number Description 1 1 003-2153 Assy Boot T orch 2 1 003-2337 Assy Power Manifold AC 3 1 003-2346 Assy Power Pin Adapter 4 2 261-0094 W rap Spiral Cord 5 4 338-0014 Screw SHC 4-4[...]

  • Page 24

    Python ® Lincoln Compatible ™ Owner's Manual - Page 16 Python ® Lincoln Compatible ™ Power Pin Adapter Assembly P/N 003-2346 Python ® Lincoln Compatible ™ Power Pin Adapter Assembly No. Qty . Part No. Description 1 1 002-0761 Assy Brazed Power Pin Adapter 2 4 303-0010 O-Ring 2-014 .489 ID x .07 W APPL Y SILICONE LUBRICANT T O O-RINGS [...]

  • Page 25

    Python ® Lincoln Compatible ™ Owner's Manual - Page 17 Python ® Lincoln Compatible ™ Power Manifold Assembly P/N 003-2337 Python ® Lincoln Compatible ™ Power Manifold Assembly No . Qty . Part No. Description 1 1 321-1 104 Set Screw Conduit 2 1 321-1082 Set Screw Flat 1/4 - 20 x 3/8 SST 3 1 431-1936 Power Manifold AC[...]

  • Page 26

    Python ® Lincoln Compatible ™ Owner's Manual - Page 18 A F G E D C B "W" Clocked Amphenol Connector Viewed from front of connector E C A B D G F + - T OR CH MO T OR T OR CH PO T T OR CH TRIGGER 5K Red Red Black Black Blue Blue Y ellow Y ellow Brown Brown White White Green Green 1 3 2 Cabinet End Amphenol Connector T or ch F unctio[...]

  • Page 27

    Python ® Lincoln Compatible ™ Owner's Manual - Page 19 Safety W arnings[...]

  • Page 28

    Python ® Lincoln Compatible ™ Owner's Manual - Page 20[...]

  • Page 29

    August 1, 2008 LIMITED WARRANTY - MK Products Inc. , Irvine, California warrants that all new and unused equipment furnished by MK Products is free from defects in workmanship and material as of the time and place of delivery by MK Products. No warranty is made by MK Products wi th respect to trade accessories or other items manufactured by others.[...]

  • Page 30

    16882 Armstrong Ave. Irvine, CA 92606 T el (949)863-1234 Fax (949)474-1428 www .mkproducts.com[...]