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PVI Industries SU-3 manual

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Table of contents for the manual

  • Page 1

    1 PV500-56 06/12  INSTALLATION & MAINTENANCE MANUAL MODEL SU-3 GAS BURNER Inputs 199,000 thr u 399,000 Btu/h (Inputs 58.32 kW thru 116. 94 kW) This burner is for use with Natural Gas or Propane Gas (LP), as specified on the name plate Installation and service must be perfor med by a qualified service installer, service agency or the gas supp[...]

  • Page 2

    2 PV500-56 06/12  TABLE OF CONTENTS 1. Safety Considerations 2. Cod es 3. Electrical Specifications 4. Combustion and Ventilation Air 4.1 Equipment Located in Confined Spaces 4.2 Maximum Allowed Remote Combustion Air Inlet Length 4.3 Vertical or Horizontal Remote Air Duct Termination 4.4 Remote Air Consideration for Comb i ned Remote Air Ducting[...]

  • Page 3

    3 PV500-56 06/12  1. SAFETY CONSIDERATIONS WARNING: Installation, a djustment and maintenanc e of this burner must be performe d in accordance with this manual and with loc al codes by a qualified service agency. Improper ins tallation, adjus tment, alteration, s ervice or maintenance can res ult in property damage , personal injury or de ath. W[...]

  • Page 4

    4 PV500-56 06/12  2. CODES The water heater and burner must be installed in acco rdance with those installa tion regulations in force in the local area where the installation i s to be made. Au thorities hav ing jurisdiction must be consulted before installation is made. In the ab sence of such re quirements, the installation sha ll be in accord[...]

  • Page 5

    5 PV500-56 06/12  4. COMBUSTION AND VENT ILATION AIR Provisions for adequate combu stion and ventilation air to the mechanical room must be in accordan ce with Section 5.3 “Air for Combustion and Ventilation” of t he late st edition of the National Fuel Gas Code, A NSI Z223.1 and/or CAN/CSA B149, Installation Co des or applicable provision s[...]

  • Page 6

    6 PV500-56 06/12  4.4 Remot e Air Consideration for Combined Remo te Air Ducting When remote air ducting is used, each water heat er burner MUST have separate combustion air intake piping. 5. VENTING For appliances connecting to gas vent s or chimneys, v ent installati on and vent size must be in accordance with Part 7, "Venting of Equipmen[...]

  • Page 7

    7 PV500-56 06/12  6.2 Gas Control Trains - All models incl ude gas control trai ns with the following components: main m anual shutoff valve, two safety shutoff valves and pressure regulator. T hese components may be separate or two or more may be combined in a common hou sing. Caution: Do not adjust or remove any scre ws or bolts on gas train c[...]

  • Page 8

    8 PV500-56 06/12  6.7 Appliance Isolation During Gas Supply Piping Pressure Warning: The gas valv e must not be subjected to more than ½” psig (3.45 kPa). Subjecting the gas valve to pressure abov e ½” psig (3.45 kPa) can d amage the valve and can cause gas leaks or loss of gas control, which can result in property damage, personal injury [...]

  • Page 9

    9 PV500-56 06/12  1” (2.54 cm) 8. BURNER OPERATION Before placing the burne r in service, a qualified in st aller, service agency or the gas suppl ier must perform installation and service. All piping must conform with local codes. Do not try to light the burner by hand. Lighting Instructions 1. Set the thermostat to the lowest temperature. 2.[...]

  • Page 10

    10 PV500-56 06/12  10. BURNER SETUP AND ADJUSTMENT WARNING: The burner supplied w ith this water heater has been fa ctory adjusted to operate on the type gas, gas pressure, manifold pre ssure and firing rate identified on the burner data decal and must be verified after installation and adjusted as re quired to obtain those values. Firing this b[...]

  • Page 11

    11 PV500-56 06/12  10.1 Commission ing Checklist 1. Be sure the water heater tank is filled with water before commissioning the burne r. 2. Check the combustion air, venting a nd gas suppl y complie s with the Section 4, “Combustion and Ventilation Air”, Section 5, “Venting”, and Section 6 “Gas Supply and Piping”. 3. Check burner wir[...]

  • Page 12

    12 PV500-56 06/12  10.4 Burner Operation Record Note: if any adjustments are made, it is importan t to recheck the manifold pressure an d combustion analysis. Check the following readin gs in the vent above the flue collector and below the barom etric damper. BURNER OPERAT ION: Record th e Readings at Steady State Incoming Static Gas Pressure = [...]

  • Page 13

    13 PV500-56 06/12  11. MAINTENANCE INSTRUCTIONS At least once a year, a qualified service agency needs to be contracte d for other than routine maintenanc e, including such things as checking the burne r head and checking combustion. WARNING: Turn off all electrical service to the appliance when accessing the limit or other control s located ins[...]

  • Page 14

    14 PV500-56 06/12  12. TROUBLESHOOTING Condition Solutions 1. Burner motor runs and: No flame after pre-p urge Check 24V feed to airflow switch & after airflow swit ch to control. Fix or replace the airflow switch. If there is no secondar y po wer, then replace the 24V transformer. No flame, faulty ignition transformer or spark separately Ch[...]

  • Page 15

    15 PV500-56 06/12  13. MATERIALS LIST ITEM Part # PA RT ITEM Part # PA RT 1 118916 Blast Tube 14 119167 Ionization Cable 2 101329 Flange Gasket 15 101630 Ignition Transformer 3 101306 Adjustable Flange 15A 5734 & (2) 5315 Ignition Cable for 2260-TW O 4 118941 Front piece - Housing 16 118936 Cover Plate - Air Regulation 5 119183 Rear piece - [...]

  • Page 16

    16 PV500-56 06/12  PVI INDUSTRIES ® , LLC  3209 Galvez Ave.  Fort Worth, Texas 76111  Phone 1-800-433-56 54  w ww.pvi.com[...]