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Presto M300 manual

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Table of contents for the manual

  • Page 1

    Foot Operated Lifts M100, M200, M300 & M400 Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date placed in service _____________ IMPOR T ANT : READ CAREFULL Y BEFORE INST ALLING OR OPERA TING LIFT Part orders ar e subject to a $50 miminum charge. April 2007[...]

  • Page 2

    OWNER’S MANUAL Page 2 M100, M200, M300 & M400 FOOT OPERA TED LIFTS This manual was current at the time of printing. T o obtain the latest, most updated version, please contact Presto Lifts Customer Service Department or go to our website: www .PrestoLifts.com -- you will find a complete list of current owner ’ s manuals to print.[...]

  • Page 3

    OWNER’S MANUAL Page 3 M100, M200, M300 & M400 FOOT OPERA TED LIFTS C O N T E N T S S E C T I O N 1: Introduction ........................................................................................................... 4 S E C T I O N 2: Safety .................................................................................................[...]

  • Page 4

    OWNER’S MANUAL Page 4 M100, M200, M300 & M400 FOOT OPERA TED LIFTS • Do not put hands or feet on or near the mast while the forks or platform is in motion. • Do not stand, sit or climb on the lift. • Do not exceed the load capacity . • Place all loads centrally located on the lift forks or platform. • Do not place a load on a moving[...]

  • Page 5

    OWNER’S MANUAL Page 5 M100, M200, M300 & M400 FOOT OPERA TED LIFTS S E C T I O N 5 MAINTENANCE ROUTINE MAINTENANCE: 1). Grease wheels and casters at least once a month to maintain easy roll of lift. 2). Do not overload the lift. All foot operated Presto Manual Stackers have a maximum rated capacity of 1000 lbs. 3). Use only hydraulic oil in t[...]

  • Page 6

    OWNER’S MANUAL Page 6 M100, M200, M300 & M400 FOOT OPERA TED LIFTS S E C T I O N 7 TROUBLESHOOTING If lift does not rise to full height: It probably requires oil. (Check with lift in down position.) T o fill cylinder with oil, follow these in- structions. There are two pipe plugs in the cylinder , Part No. M427 (V ent Plug) and part No. M428 [...]

  • Page 7

    OWNER’S MANUAL Page 7 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 2: CHAIN ROLLER ASSEMBL Y F I G U R E 1: WHEEL IDENTIFICA TION WHEEL IDENTIFICA TION ITEM NO. P ART NUMBER DESCRIPTION 1 C101PH2 Swivel Caster Assembly 2 C102PH Rigid Phenolic Wheel 3 C103 Mounting Hardware ** SPECIFIC MODEL NUMBER REQUIRED WHEN ORDERING FOR CORREC[...]

  • Page 8

    OWNER’S MANUAL Page 8 M100, M200, M300 & M400 FOOT OPERA TED LIFTS R E C O M M E N D E D C Y L I N D E R S P A R E P A R T S L I S T I N G M SERIES ST ACKERS - P AGE 1 P ART # DESCRIPTION A V AILABILITY KIT# M400** Hydrualic Cylinder Assy . Complete M402 Release Lever A M403 Release Lever Pin A M404 Pump Plunger Clip A M407 N/A see 0457 K M41[...]

  • Page 9

    OWNER’S MANUAL Page 9 M100, M200, M300 & M400 FOOT OPERA TED LIFTS R E C O M M E N D E D S P A R E P A R T S L I S T I N G M SERIES ST ACKERS - P AGE 2 P ART # DESCRIPTION A V AILABILITY KIT# M435 Ram Cup Nut K 4 & 2 M436 Foot Lever A M437 Foot Lever Pad A M438 Pump Intake Spring K 1 & 2 M439 Pump Intake Ball A 1 & 2 M440 Release [...]

  • Page 10

    OWNER’S MANUAL Page 10 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 3: M400-10 PUMP BODY COMPLETE ITEM P AR T QTY DESCRIPTION NO. NO. 1 M410 1 Pump Body 2 M420 1 Reservoir Seal O Ring 3 M412 2 Pump Check Ball 4 M416A 1 Poppet 5 M417 1 Release Spring 6 M414 2 Gasket 7 M419 1 Release Bolt 8 M439 1 Pump Intake Ball 9 M438 1 Pump Inta[...]

  • Page 11

    OWNER’S MANUAL Page 1 1 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 4: M400-20 CYLINDER ASSEMBL Y REP AIR KIT ITEM# P/N DESCRIPTION Qty 1 M420 Reservoir Seal O Ring 1 2 M412 Pump Check Ball 2 3 M416A Poppet 1 4 M417 Release Spring 1 5 M414 Gasket 3/32 OD x 1/2 ID x 3/32 thk 2 6 M419 Release Bolt 1 7 M439 Pump Intake Ball 1 8 M438[...]

  • Page 12

    OWNER’S MANUAL Page 12 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 5: M400-30 PUMP PLUNGER ASSEMBL Y ITEM # P/N QTY DESCRIPTION 1 M443 1 Gasket 2 M444 1 Plunger Sleeve 3 M445 1 Plunger O Ring 4 M446 1 Plunger Nut 5 M447 1 W asher 6 M448 1 Plunger Cup 7 M407A 1 Plunger Guide Bearing 8 M407B 1 Seal O Ring 9 0457 1 Pump Plunger See [...]

  • Page 13

    OWNER’S MANUAL Page 13 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 6: M400-40 CYLINDER P ACKING KIT ITEM# P /N DESCRIPTION Qty 1 M432-01 Plate, Ram Guide Bearing 1 2 M433-01 Seal, Deep Z 1 3 M434 W asher , Ram 1 4 M435 Nut, Ram Cup 1 5 M424 O Ring, Ram Seal, 813 ID x 1.06 1 6 M420 Reservoir Seal O Ring 1 See pages 7 & 8 for a[...]

  • Page 14

    OWNER’S MANUAL Page 14 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 7: M400-50 RELEASE PIN ASSEMBL Y ITEM# P/N QTY DESCRIPTION 1 M442 1 Release Pin 2 M440 1 Release Pin O Ring 3 M441 1 Release Pin Back Up Ring (Split) See pages 7 & 8 for availability of individual items.[...]

  • Page 15

    OWNER’S MANUAL Page 15 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 8: C1 18B27 BACKPLA TE ASSEMBL Y ITEM# P /N Q T Y DESCRIPTION 1-A C1 18B27-1000A VR 1 Backplate Assembly Complete 1000# 3 C1 1 1VR 1 Side Thrust Bearing Assembly R/S 4 C1 12VR 1 Side Thrust Bearing Assembly L/S Item Numbers 3 & 4 Include Item Number 14 5 C107 [...]

  • Page 16

    OWNER’S MANUAL Page 16 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 9: C1 17E PLA TFORM ASSEMBL Y NOTE: Item numbers 1-A thru -B include item numbers 2 thru 10 ITEM# P/N QTY DESCRIPTION 1- A C1 17E24-1000A VR 1 Platform Assembly 24 X 24'' 1000# -B C1 17E32-1000A VR 1 Platform Assembly 32 X 30'' 1000# 3 C1 1 1VR[...]

  • Page 17

    OWNER’S MANUAL Page 17 M100, M200, M300 & M400 FOOT OPERA TED LIFTS F I G U R E 10: ST ACKER ASSEMBL Y When purchasing any M400-xx series cylinder make sure to purchase the breather plug, p/n M427, also. All M400-xx series cylinders need to have the NPT shipping plug removed from the top hole after being installed in the lift, and replaced wi[...]

  • Page 18

    OWNER’S MANUAL Page 18 M100, M200, M300 & M400 FOOT OPERA TED LIFTS RESTOCKING POLICY Presto Lift, Inc.’ s goal is for you to be satisfied with your order . Merchandise may be returned, but returns will be subject to a restocking fee to cover the costs Presto Lift, Inc. incurs which include but are not limited to handling, storage of the un[...]

  • Page 19

    OWNER’S MANUAL Page 19 M100, M200, M300 & M400 FOOT OPERA TED LIFTS RETURN MA TERIALS AUTHORIZA TION (RMA) PROCEDURES Although Presto Lift, Inc. is not legally obligated to issue a credit for any merchandise, the RETURN MA TERIALS AUTHORIZA TION (RMA) PROCEDURE is provided as a cour - tesy to our customers in the event they do not receive wha[...]

  • Page 20

    OWNER’S MANUAL Page 20 M100, M200, M300 & M400 FOOT OPERA TED LIFTS Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the u[...]

  • Page 21

    OWNER’S MANUAL Page 21 M100, M200, M300 & M400 FOOT OPERA TED LIFTS Pr esto Lifts Limited W arranty Policy Presto Lifts warrants all of its products against defects in the welded structural frame and, if applicable, scissor legs from faulty material and workmanship for a period of five (5) years from the date of invoice. A lifetime limited wa[...]