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Powerware Powerware 9355 manual

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Table of contents for the manual

  • Page 1

    Powerware 9355 Tie Cabinet Installation Guide ® For use with Powerware 9355 20/30 kVA UPSs[...]

  • Page 2

    Powerware, Powerware Hot Sync, and LanSafe a re registered trademarks and X-Slot is a trademark of E aton Power Quality Corporation. Greenlee is a registered trademark of Greenlee Textron. E Copyright 2006 Eaton Corporation, Raleigh, NC , USA. All rights reserved. No part of this doc ument may be reproduced in any way without the express written ap[...]

  • Page 3

    Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a C lass A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable prote ction against harmful interference when the equipment is operated in a commercial environment. This equipment generates,[...]

  • Page 4

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, s[...]

  • Page 5

    EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com i Table of Contents 1 Introduction 1 ........................................................ 2 Safety Warnings 3 .................................................... 3 Tie Cabinet Installation 7 ............................................... 4 I[...]

  • Page 6

    TABLE OF CONTENTS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com ii[...]

  • Page 7

    EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 1 Chapter 1 Introduction A Tie Cabinet can be installed as a wall - mounted bypass or to provide support for a parallel system for redundancy or extra capacity. A wall - mounted bypass switch is used to bypass the UPS during maintenance or servici[...]

  • Page 8

    INTRODUCTION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 2[...]

  • Page 9

    EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 3 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you s hould follow during installation and maintenance of the UPS and batteries. Please read al l instructions befor[...]

  • Page 10

    SAFETY WARNINGS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 4 Consignes de Sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance d[...]

  • Page 11

    SAFETY WARNINGS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 5 Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante l a instalación y el mantenimiento del SIE y de las baterías. Po[...]

  • Page 12

    SAFETY WARNINGS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 6[...]

  • Page 13

    EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 7 Chapter 3 Tie Cabinet Installation The Powerware 9355 has the following power connections: S 3 - phase (L1, L2, and L3), neutral, and ground connection for rectifier/bypass input S 3 - phase (L1, L2, and L3), neutral, and ground connection for l[...]

  • Page 14

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 8 5. Remove the Tie Cabinet front cover (see Figure 2). Figure 2. Tie Cabinet Front Cover 6. Remove the internal covers to gain access to the breakers (see Figure 3). Figure 3. Internal Covers[...]

  • Page 15

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 9 7. Punch holes for the conduit (AC input, UPS output, load connection, and maintenance bypass contact wires) using a Greenlee ® punch or similar device. 8. Verify that the Tie Cabinet bypass breaker is in the OFF positi[...]

  • Page 16

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 10 10. From each UPS, remove the UPS front door. 11. Verify that the UPS input circuit breaker is in the OFF position. 12. Verify that each UPS battery circuit breaker is in the OFF position (see Figure 5). 13. If you orde[...]

  • Page 17

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 11 18. Hardwire the UPS input terminations. See Table 1 for specifications and Figure 6 for a detailed view of the UPS terminal block. NOTE Input neutral must be wired for proper operation or the UPS will not start. NOTE T[...]

  • Page 18

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 12 Jumpers (remove three wires for dual-feed) Input Terminal Block L 1 ,L 2 ,L 3 ,N ,N Output Terminal Block L 1 ,L 2 ,L 3 ,N ,N Remote DC (battery) DC +, DC – Maintenance Bypass Auxiliary Contacts (TB4) Ground TB4 Figur[...]

  • Page 19

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 13 19. Hardwire the output terminations from the UPS to the Tie Cabinet (see Figure 7). 20. Repeat Steps 11 through 19 for each UPS. Neutral Ground Line 1 Line 2 Line 3 Figure 7. UPS Output to Tie Cabinet Wiring[...]

  • Page 20

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 14 21. Hardwire the load to the Tie Cabinet (see Figure 8). Neutral Line 1 Ground Line 2 Line 3 Maintenance Bypass Wiring to UPS TB4 Figure 8. Load Connections[...]

  • Page 21

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 15 22. Wire the maintenance bypass auxiliary contacts and terminate to the maintenance bypass wires in the Tie Cabinet (see Figure 6 on page 12). Connect the black and the red wire to TB4 on the UPS (see Figure 9). Cap the[...]

  • Page 22

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 16 25. Wire the AC input to the bypass breaker (see Figure 10). Line 1 Line 2 Line 3 Figure 10. Bypass AC Input Wiring 26. Verify the phase rotation for each UPS and the bypass input. 27. Reinstall the internal cover remov[...]

  • Page 23

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 17 Figure 11. Parallel UPS System with Tie Cabinet Diagram (Single-Feed, 208V or 220V Input : 208V or 220V Output)[...]

  • Page 24

    TIE CABINET INSTALLATION EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 18[...]

  • Page 25

    EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 19 Chapter 4 Installing Options This section describes the Powerware Hot Sync CAN Bridge Card. For other options, such as additional X-Slot t cards, Powerware LanSafe ® Power Management Software, remote emergency power - off (REPO), relay output [...]

  • Page 26

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 20 To install the Powerware Hot Sync CAN Bridge Card: 1. Remove the UPS front door. 2. Remove the communication wiring access plate from the UPS rear panel and punch a hole in it using a Greenlee punch or similar device (see Fig[...]

  • Page 27

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 21 4. Set the jumper pins on the Powerware Hot Sync CAN Bridge Card according to the parallel configuration (see Figure 15): S If only two UPSs are paralleled, then set both cards to Pins 1 and 2. S For three or four paralleled [...]

  • Page 28

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 22 8. Route the wiring through the conduit from the communication wiring access plate to the opening between the two X - Slot communication bays on each UPS (see Figure 16). Figure 16. Routing the Cables 9. Install the CAN Bridg[...]

  • Page 29

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 23 10. Route the pull - chain wiring through the middle of the fan section and secure in the cable clips for each UPS (see Figure 17). Figure 17. Installing Communication Cables[...]

  • Page 30

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 24 11. Wire the pull - chain wiring to Signal Input 2 on each UPS and daisy chain the wiring to each UPS as shown in Figure 18. Be sure to check correct polarity: S Connect Pull - Chain Output Contact Pin 1 to Signal Input 2 Pin[...]

  • Page 31

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 25 ALARM 1 ALARM 2 BPO RS232 RELA Y OUTPUT PULL CHAIN OUTP PARALLEL ONLY X27 X57 X43 X- -NP X52- -NC X45 X44 ALARM 1 ALARM 2 BPO RS232 RELAYOUTPUT PULL CHAIN OUTP PARALLELONLY X27 X57 X43 X- -NP X52- -NC X45 X44 ALARM 1 ALARM 2 [...]

  • Page 32

    INSTALLING OPTIONS EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 26[...]

  • Page 33

    EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 27 Chapter 5 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS t echnical representative. United States: 1-800-843-9433 [...]

  • Page 34

    SERVICE AND SUPPORT EATON Powerware ® 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev A www.powerware.com 28[...]

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    *164201630A* 164201630 A[...]