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Powerware 685 manual

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Table of contents for the manual

  • Page 1

    Installation Manual Series 685 and 1085 Auxiliary Battery Cabinets 164201408 Rev . P00 9 350[...]

  • Page 2

    ii Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 IMPORT ANT SAFETY INSTRUCT IONS Instructions Importantes Concernant La Sécuri té SA VE THESE INSTRUCTIONS Conserver Ces Instructi ons This m anual contains im por tant instr uctions for y our batter y system. Y ou should follow t[...]

  • Page 3

    iii Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 AT T E NT I O N: Une batterie peut prêsenter un ri sque de cho c êlectrique, de brulure, o u d’incen- die. Suivre les précautions qui s’impos ent. • P o u rl er e m p l a c e m e n t ,u t i l i s e rl em ê m en o m b r e[...]

  • Page 4

    iv Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 UPS Sy stems U sing Serie s 685 and S eries 1085 Ba ttery Ca bin ets • Powerware 9350 (30 kVA - - - 80 kVA) • P o w e r w a r e9 3 5 0( 1 0 0k V A - - - 1 6 0k V A ) Conventions Used in This Manual The text in this manual uses [...]

  • Page 5

    v Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T able of Content s 1 Intro duction 1 ............................................ T ypical Batte ry Cabin ets 1 ....................................... Identi ficati on of Y our Batter y System 2 ............................. F or [...]

  • Page 6

    vi Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd ddddddddddddddddddddddddddddddddddddddddddddddddddddddd List of Fi gu r e s Figur e 1. T ypical Batte ry Cabin ets 1 ......................................... F[...]

  • Page 7

    1 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Intro duc tion This manual describes how to install the Powerware 9350 S eries 685 or Series 1085 Batt ery Cabinet (see Figure 1). It cont ains inst ructions fo r unpacking and inspecting t he battery cabinet , lo cating the battery[...]

  • Page 8

    2 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Identifica tion of Y our Battery System Refer only to the parts of this manual t hat apply s pecifically to your s ystem configuratio n. See Figures 2 and 3 to determine where to find your syst em installa tion ins tructio ns in t h[...]

  • Page 9

    3 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 UPS Battery Cabinets Figur e 3. UPS with Separate Batter y Cab inets ( Attached to Each Other ) F or inst all at ion in stru cti ons, refe r to “The Po werw are 9350 UPS with S epara te B at te ry Cab inets” s ection of Chap ter[...]

  • Page 10

    4 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 F or More Inf orm ation This manual des cribes ho w to ins tall yo ur batt ery cabinet. For mo re informat ion about the operation and communications capabili ties of your U PS system, refer to the fo llo wing: 164201407 Po w e rw a[...]

  • Page 11

    5 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Unpacking Y our Bat tery C abinet Each Powerware 9350 Series 685 or S eries 1085 Bat tery Ca binet is s hipped on a separate pallet. Us e a forklift or pallet jack to move the packaged cabinets to the instal lation si te, or as clos[...]

  • Page 12

    6 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Inspecting and Unpacking Each Cabinet The first ta sk in prepa ring for inst allatio n is inspect ing and unpacking each cabinet . Cabinets arrive co vered with protect ive packa ging material, as s hown in Figure 4. P L Y --- F O A[...]

  • Page 13

    7 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 1 . Carefully inspect the outer pack aging for evidence of damage during transit. CAUTION: DO NOT INST ALL A DAMAGED CABINET . REPORT ANY DAMAGE TO TH E CARRI ER. CONTACT YOUR L OCAL SA LES OR S ERVICE OFFICE I MM EDI A T EL Y . 2 .[...]

  • Page 14

    8 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 FRONT SID E FOAM SUPPOR T SU PPORT 1 2 1 2 2 2 JACK ING BO L T (Step 2) FL OOR PROT EC TOR (Step 2) 1 2 LEF T HAND DOOR CUSHION (Step 1) (Step 3) (Step 8) Figure 5 . Remo ving Front and Rear Sup po rts 3 . Loosen , but do not re mov[...]

  • Page 15

    9 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DA NG ER: C AB IN ET M A Y FALL! D ON O TL O O S E NT H EH A R D W A R EA T T A C H I N GT H ES I D EO R F R O N T SUPPORTS TO THE CAB INET B ASE, OR THE FRONT AND SIDE SUPPORTS TO EACH OTHE R, A T THIS TIME. THE CABINET MUST B E L [...]

  • Page 16

    10 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 NOTE S : ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________________________________[...]

  • Page 17

    11 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Connecting to P owerware 9350 30 - - - 160 The method you us e to ins tall your battery cabinet s depends o n which UPS you have. For the purpose o f discuss ion, this chapt er uses the t erm UPS to refer to the UP S cabinet, and t[...]

  • Page 18

    12 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 1. Make s ure t hat t he U PS is pro perly inst alled and s ecured wit h its leveling feet . 2. Roll the batt ery cabinet to a s pot near the right-hand s ide of the U PS, as s h o w ni nF i g u r e7 . 3. T h ef i e l dk i ti s a t[...]

  • Page 19

    13 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 (see de tail at left ) La rge brac ket goe s he re Tw o s m a l l b r a c k e t s g o h e r e Back of 685 and 1085 Back (see Figure 8 fo r Series 1085) Bracket f rom k it Scre w from kit Existing S crew NOTE: When cabinet s are pro[...]

  • Page 20

    14 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Nut from ki t Front of 1085 Battery Cab inet Bracket f rom k it Front o f UPS Nut from ki t Ex isti ng hing e Ground W ire Ground Stud TOP V IEW FRONT V IEW Figu re 8. Atta chin g UPS B ase to Se ries 1085 Base 12. Ro ute the gro u[...]

  • Page 21

    15 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Nut from ki t Front of 685 Battery Cab inet Bracket f rom k it Front o f UPS Nut from ki t Bracket f rom k it Ground W ire Ground Stud TOP V IEW FRONT V IEW Scre w from kit Figur e 9. Attaching U PS Bas e to Ser ies 68 5 Bas e 17. [...]

  • Page 22

    16 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T o El ectric ally Connect Integral Batte ry Cabinets T ogether and to the UPS: 1. All b attery cabinets wi ll arr ive at your site with each batte ry connecti o n string elec trical ly disconne cted. If you are install ing more th[...]

  • Page 23

    17 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 LEVELING FEET CABL E A CCE S S LOCAT IO N BAT TE R Y BRE A K E R FIXED RIG HT BA TTERY POW ER CONNECT OR (BLA CK ) STRING CON N ECTO R S (RE D) CON N ECTI O N F O R REMOTE MONITORING CUSTO ME R CO N NE CTI O N CAB INET GROUNDING (R[...]

  • Page 24

    18 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 HANGER BRAC KET LOC ATION (S ECU RED WIT H SCREW S) CABI N E T TO C ABI N E T (EA CH S ID E) CABL E A CCE S S A R EA Seri es 685 C ab inet Seri es 1085 C ab inet Figu re 11. Serie s 685 and 1085 B at tery Ca binet Han ger Bracke ts[...]

  • Page 25

    19 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 LEVELING FEET CABL E A CCE S S LOCAT IO N BAT TE R Y BRE A K E R FIXED RIG HT BA TTERY POW ER CONNECT OR (BLA CK ) STRING CON N ECTO R S (RE D) CON N ECTI O N F O R REMOTE MONITORING CUSTO ME R CO N NE CTI O N CAB INET GROUNDING (R[...]

  • Page 26

    20 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 P owerw are 9350 UPS with Se parate ly Located B attery Cabi nets Use t his procedure to wire a separately located S eries 685 or S eries 1085 Battery Cabinet t o any Powerware 9350 UPS cabinet (see F igure 14). In this situation, [...]

  • Page 27

    21 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 (see de tail at left ) La rge brac ket goe s he re Tw o s m a l l b r a c k e t s g o h e r e (see Figure 15) NOT E: Wh en cabi net s are prope rly align ed, all cabin et door s w i l l b ef l u s hw i t he a c ho t h e r . BA TTER[...]

  • Page 28

    22 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Nut from ki t Scre w from kit Front o f Battery Cab inet #2 Bracket f rom k it Nut from ki t Bracket f rom k it Front o f Battery Cab inet #1 Ex isti ng hing e Groun ding cable Ground Studs Figu re 15. Connec tin g T wo Se ries 685[...]

  • Page 29

    23 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 (see de tail at left ) La rge brac ket goe s he re Tw o s m a l l b r a c k e t s g o h e r e (see Figure 17) NOT E: Whe n cabin ets are proper ly aligned , all cabi net doors w i l l b ef l u s hw i t he a c ho t h e r . BA T TERY[...]

  • Page 30

    24 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Existing Front o f Battery Cab inet #2 Bracket f rom k it Nut from ki t Nut from ki t hing e Front o f Battery Cab inet #1 Ground Wir e Ground Studs Figu re 17. Connec tin g T wo Se ries 1085 B ase s 3. Locate the large fl at brack[...]

  • Page 31

    25 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T o E lectr icall y Connect Sep arate Battery Cabinets to the U PS: 1. All b attery cabinets wi ll arr ive at your site with each batte ry connecti o n string electrically disconnected. I f you are insta lling m ore than o ne batte[...]

  • Page 32

    26 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 8. Mount the s ide panels to t he sides o f the first and last batt ery cabinets: a. Mount the hanger brack ets to the to p side of the bat tery cabinets us ing M4 scr ews (see Fig ure 11) . b. H a n gt h es i d ep a n e lo nt h eh[...]

  • Page 33

    27 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Completing the Installa tion Checklist The final step in installing your battery cabinet is to co mplete the Ins tallation Checklist . This checklist e nsures that yo u have installed all hardw a re, cables, and other eq uipmen t. [...]

  • Page 34

    28 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 This Page Intentionally Left Blank.[...]

  • Page 35

    29 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Connect ing t o P owerware 9350 - - - 80 and 160 This chapter will explain how to electrically connect yo ur battery cabinet s to your Powerware 9350 - - - 80 o r 160 U PS. Figure 18 details t he Battery cabinet D C co nnections an[...]

  • Page 36

    30 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 P owerware 9350 - - - 80 or 160 with Separate B attery Cabinets 1. Make sur e that the UPS is prope rly i nstalled an d secured . 2. Roll the battery cab inets to their per manen t location. 3. Attach and conne ct the battery cabi [...]

  • Page 37

    31 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 7. Mount the s ide panels to t he sides o f the first and last batt ery cabinets: a. Mount the hanger brack ets to the to p side of the bat tery cabinets us ing M4 screw s (refer to Chap ter 3, Figur e 11 for location) . b. H a n g[...]

  • Page 38

    32 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Insta llation Chec klist for P owerw are 9350 - - - 160 - All packing materia ls and res traints have been remo ved from ea ch cabinet. - Each cabinet in the battery system is placed in its correct location. - Al l battery cabine t[...]

  • Page 39

    33 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Installing a Remote Battery Disconnect The remote batt ery disconnect is crated s eparately for s hipping. It is e nclosed in a box and is designed to be wall mounted o n a surface t hat can suppo rt the weight and bolt pattern des[...]

  • Page 40

    34 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Y ou sho uld read and understand t hese general no tes befo re beginning installatio n: • The material a nd labor f or ext ernal wiring requirements is t o be s upplied by other s. • Power cables and contro l wiring must be ins[...]

  • Page 41

    35 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T A E T T T T T TT E EE E E A A A A A Figur e 21 . Knoc kout Pattern f or Remote Batter y Dis connect T able A. Remote Battery Dis connect P ower T e rminations Te r m i n a l Siz e of Pressure T ermination T ermi nal Functi on E4 [...]

  • Page 42

    36 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T a bl e C. Re mot e Ba tt er y Di sco nnect C ir cui t Br eake r R at i ngs UPS Mo del Circ uit Breaker Rating DC V olta ge 9350 - - - 40 125 420 9350 - - - 50 125 480 9350 - - - 65 175 420 9350 - - - 80 200 480 9350 - - - 125 350[...]

  • Page 43

    A --- 1 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 Appendix A - - - Customer Information The informatio n in the appendix will help you plan for and inst all your battery system. The appendix cont ains thes e drawings: 164201408 - - - 1 Seri e s 685 Batte ry Cabin e t 16420140[...]

  • Page 44

    A --- 2 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 1. The output o f the U PS is a separately derived so urce. Output neutral is bonded to equipment gro und through t he main bonding jumper . Refer t o NEC Art icle 250 a nd local c odes for pr oper gr oundin g prac tice s. 2. [...]

  • Page 45

    A --- 3 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T abl e C. External Wiring Requirements (UPS - to -Battery o r Remote Disconnect -to-Battery) NO TE: A ll specified wire sizes are 90 _ C rated copper minim um Battery Cabi net UPS Cabinet UPS Serie s/ Mod el Battery Cabin et [...]

  • Page 46

    A --- 4 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T a bl e C. Ex tern al Wirin g Re qu irem en ts (U PS -to -Batte ry o r Re mo te D isc on nect -to - B a tter y) NO TE: A ll specified wire sizes are 90 _ C rated copper minim um UPS Cabinet Battery Cabi net UPS Serie s/ Mod e[...]

  • Page 47

    A --- 5 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 T abl e C. External Wiring Requirements (UPS - to -Battery o r Remote Disconnect -to-Battery) NO TE: A ll specified wire sizes are 90 _ C rated copper minim um UPS Cabinet Battery Cabi net UPS Serie s/ Mod el To r q u e N- M ([...]

  • Page 48

    A --- 6 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DESC RIPTIO N: DRA WING N O : 1o f2 Series 685 Ba ttery Cabinet (elevation) SHEET : Di mens ions ar e in mil li met ers (i nches ) Seri es 68 5 Ba ttery Ca bi net 164201408 - - 1 1870.3 (73. 6) 735.8 (28.97) 685 (26.97) (witho[...]

  • Page 49

    A --- 7 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DESC RIPTIO N: DRA WING N O : 2o f2 SHEET : W ALL - - - NO BACK ACCE SS REQU IRED BOT T OM VIEW 914.4 (36.00) MINIMUM CLEARANC E FOR SUB AS SEMBL Y REMOVAL TOP V IEW Di mens ions ar e in mil li met ers (i nches ) Seri es 68 5 [...]

  • Page 50

    A --- 8 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DESC RIPTIO N: DRA WING N O : 1o f2 Series 1085 Battery Cabinet (elevati on) SHEET : Di mens ions ar e in mil li met ers (i nches ) Series 1085 Batter y Cabinet 164201408 - - 2 1870.3 (73. 6) 1135.8 (44.72) 1085 (42.72) (witho[...]

  • Page 51

    A --- 9 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DESC RIPTIO N: DRA WING N O : 2o f2 SHEET : TOP CABLE ENTR Y LOCATION (C OVER SECURED W ITH SCREW S) (TOP V IEW) (BO T TOM VI EW) 914.4 (36.00) MINIMUM CLEARANC E FOR SUB AS SEMBL Y REMOVAL W ALL - - - NO BACK ACCE SS REQU IRE[...]

  • Page 52

    A --- 1 0 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DESC RIPTIO N: DRA WING N O : 1o f1 SHEET : Remote Interfa ce Connections 164201408 - - 3 1 CB1 AUXIL IAR Y SWI T CH ( N/C) CB1 AUXIL IAR Y S WIT CH ( COMM) CB1 AUXIL IAR Y S WIT CH ( N/O) CB1 S T ( - - ) C11 CB1 S T (+) C12[...]

  • Page 53

    A- - -1 1 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 DESC RIPTIO N: DRA WING N O : 1o f1 Series 685 / 1085 Configurat ions SHEET : 164201408 - - 4 BAT TE R Y CABI NET BAT TE R Y CABI NET UPS CABI NET (E4 ) BAT TE R Y CABI NET BAT TE R Y CABI NET UPS CABI NET BAT TE R Y DIS C O[...]

  • Page 54

    A --- 1 2 Po werwar e 9350 Series 685 and 1085 Aux iliary Battery Cab inets In stallation M anu al 164201408 Rev . P00 053002 This P age Intentio nally Left Bla nk.[...]