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Powerware 30-160kVA manual

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Table of contents for the manual

  • Page 1

    Installation/Operation Manual Maintenance Bypass Module 30 - - 160kV A 164201 177 Rev . C 9 315[...]

  • Page 2

    ii Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 ------------------------------------------------------------------------ ------------------------------------------------------------------------ ---------------------------------- IMPORT ANT SAFETY INSTRUCT IONS Instructions Importantes Concernant La Sécuri té S[...]

  • Page 3

    iii Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T able of C ontent s 1 Intro duc tion 1 ............................................ Using This Manual 2 ............................................ Conventio ns Used in This Manual 2 ............................... F or More Infor mation 3 .................[...]

  • Page 4

    iv Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 List of F igures Figure 1. T ypica l 30 - - - 160kVA MBM with Iso latio n T ran sfo rmer 1 ........ Figure 2. Front and Side View of T ypical Maint enance Bypass Module o n Shipping Pallet (30 - - - 160k VA w/XFMR) 5 .......... Figure 3. MBM as S hipped, wit h O ut[...]

  • Page 5

    1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Intro duction The Powerware 9315 Maintenance Bypass Mo dule (MBM) is a floor -mounted, enclo sed cabinet containing a U PS module, Maintenance Iso lation circuit brea ker (MIS ), a nd a maintenance By pass circuit breakr (MBP). An optional UP S Module Input Byp[...]

  • Page 6

    2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Using This Ma nual This manual contains insta llation and operation procedures fo r the MBM. Before instal lation an d operati on, read thr ough eac h proced ure. · Chapter 1 provides an overview of this manual and references for further informatio n. · Chapte r 2[...]

  • Page 7

    3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 F or More Inf ormation For m ore inf ormation on th e install ation and ope ration of the UPS system a nd its accesso ries, refer to the following: 164200252 Po w e r w a r e  9315 30 - - - 160 kVA UPS Operat ion Each manual describes the U PS cabinet , C on[...]

  • Page 8

    4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank.[...]

  • Page 9

    5 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Ge tting Started This sect ion describes ho w to ins tall the Powerware 9315 Maintenance Bypass Module (MBM) . It contains ins tructio ns for installing the MBM and basi c site pre paration p roced ures. Figu re 2 shows the f ront and sid e view of th e MBM wit[...]

  • Page 10

    6 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Pre p a ri ng t he S i te For th e MBM to operate at p eak efficie ncy , the installa tion site should mee t the environmental parameters o utlined in the Pow erwar e Ò 9315 Operation manual provided with the UPS system. The operating environment must meet the s iz[...]

  • Page 11

    7 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Inspecting and Unpacking the Maintenance Bypass Mo dule The first t ask in prepa ring for ins tallat ion o f the MBM is inspecting and unpac king the unit. The MBM arrives covered with protective pack aging material as shown in Figu re 3. AND POL YFOA M SKI D S[...]

  • Page 12

    8 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 1. Carefully inspect the o uter packaging for evidence o f damage during transit. CAUTION: Do not ins tall a damage d MBM. Report an y damage t o th e carri er and cont act the local sal es or service of fice immediatel y . 2. Use a forklift o r ot her material hand[...]

  • Page 13

    9 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Unloa ding th e MBM from t he P allet The M BM pal let consi sts of four m etal ang le supp orts secur ed to ply wood/pol yfoam laminated skids. The sk ids act as sho ck abso rbers for the MBM during shipment. W ARNING : Unit is extr emely heavy . If unlo ading[...]

  • Page 14

    10 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 FRONT SI D E SUPPOR T SU PPORT 1 1 2 JACK ING B OL T FL OOR PROT EC TOR 1 2 DOOR REAR SUPPOR T (USE FRONT AND R EAR) (4 PLACES) POL Y FOAM SKID POL Y FOAM SKID Fi gure 4. De ta il of Sh ipping Su pports 6. Carefully and e venly lower the MBM by turning e ach j acki[...]

  • Page 15

    11 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Installing and W iring the Maintenance Bypass Module When t he maintenan ce bypass mo dule (MBM) has been mo ved to it s ins talled location, unpack ed, and inspected, it is ready for insta llation. This section disc usses the typic al process of instal ling t[...]

  • Page 16

    12 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Refer to t he following while installing the MBM: · Dimensio ns in this manual are in millimeters and (inches). · Do no t tilt the unit more than  10 ˚ during inst allat ion. · Remove the co nduit landing plates to add conduit landing holes as required. Plat[...]

  • Page 17

    13 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 The re commen ded location, for the M aintenance B ypass Module , is as close to the insta lled UPS module as poss ible. Refer to the tables in Appendix A for wire rat ing and sizing informat ion The MBM is packa ged in a module similar to t he UP S modules (s[...]

  • Page 18

    14 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank.[...]

  • Page 19

    15 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Maintenance Bypass Module Operati on This chapter provides preli minary checks, maintenance oper atio ns and a schematic di agram of the maintenance byp ass module. P reliminary Checks and Sta rtup for UPS Equ ipped with Maint enance Bypass Mo dul e (MBM) Inst[...]

  • Page 20

    16 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 MBM O peration Withou t Kirk Key Interlocks The following transfer sequence is the recommended procedure for t he step-by -step load transfer from and back to the U PS when required. This informat ion is pro vided on a label loc ated on t he deadfront pa nel behind[...]

  • Page 21

    17 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 MBM Opera tion With Kirk K ey Interlocks (Optiona l) The following transfer sequence is the recommended procedure for t he step-by -step load transfer from and back to the U PS when required. This informat ion is pro vided on a label loc ated on t he deadfront[...]

  • Page 22

    18 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Fr om Maintenanc e Bypass to UPS Bypass: 1. Confirm BIBs, if insta lled, are clos ed. 2. T ransfer UPS to Bypass m o de (see UPS Operation manual). NOTE: F or Paral l el Redundant s ystems , t rans fer both U PS modules to Bypass mode. 3. Depres s pushbutt on on t [...]

  • Page 23

    19 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Maintenance Maintenance sho uld be scheduled on a perio dic basis, recommended not t o exceed one year . More frequent int ervals are recommended if the equipment is subj ected to highly repetit ive operat ions. CAUTION: Refer to Section 9 - - M aintaining the[...]

  • Page 24

    20 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank.[...]

  • Page 25

    A --- 1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Appendix A - - - Customer Information The information in t his appendix will help you plan for and install your Maintenance Bypass Module cabinet. This appendix contains the following: · 164201177 - - - 1 Inst allati on Not es · 164201177 - - - 2 T ypic[...]

  • Page 26

    DESC RIPT ION : DA TE: DRA WIN G NO: 1o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 T a bl e A -- 1 . R atin gs & Exte rna l Wir ing R eq uirem en ts fo r Pow erwar e 9315 M B M 3 0 --- 1 6 0 kV A , 480:208 VA C /600:208 VAC Ra [...]

  • Page 27

    DESC RIPT ION : DA TE: DRA WIN G NO: 2o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T a bl e A -- 2 . R atin gs & Exte rna l Wir ing R eq uirem en ts fo r Pow ereware 9315 M B M 3 0 --- 1 6 0 kV A , 480:480 VA C /600:600 VA[...]

  • Page 28

    DESC RIPT ION : DA TE: DRA WIN G NO: 3o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 T a bl e A -- 3 . R atin gs & Exte rna l Wir ing R eq uirem en ts fo r Pow erwar e 9315 M B M 3 0 --- 1 6 0 kV A , 208:208 VA C Ra ti ng and E x[...]

  • Page 29

    DESC RIPT ION : DA TE: DRA WIN G NO: 4o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 5 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T abl e A - - 4. Rating and External Wiri ng Requirements fo r P ower ware 9315 M B M 5 0 --- 1 6 0 KV A , 380:380 VA C , 400:400 VAC , 415:415[...]

  • Page 30

    DESC RIPT ION : DA TE: DRA WIN G NO: 1o f2 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 6 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 T a bl e B . C ircuit B re ake r Re qu irem ents fo r Powerware 9315 M B M 3 0 --- 1 6 0 KVA , 380:380 VA C , 400:400 VA C , 415:415 VA C , 600:600 [...]

  • Page 31

    DESC RIPT ION : DA TE: DRA WIN G NO: 2o f2 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 7 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T a bl e B . C ircuit B re ake r Re qu irem ents fo r Powerware 9315 M B M 3 0 --- 1 6 0 KVA , 380:380 VA C , 400:400 VA C , 415:415 VA C , 600[...]

  • Page 32

    A --- 8 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Ta b l e C - - 1 . P o w e r C a b l e Te r m i n a t i o n s With O p tional B IB Witho ut Optional BI B Te r m i n a l F uncti on Te r m i n a l F unct ion Size of Presur e Te r m i n a l Tight ening To r q u e N --- M ( l b --- i n ) Int. Hex Size (In.) Siz[...]

  • Page 33

    A --- 9 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T abl e C - - 2. Control Wiring Requirements a nd T e rmination Requirement for Reverse T ransfer ( RT) Sy stem. Connect ing P oint in MB M Ca bin et Size of Pre ssur e T ermin ation (lb-in) Connect ion Poi nt i n U P S Size of Pre ssur e T ermin ation (l[...]

  • Page 34

    A --- 1 0 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Di mensio ns are in mill imet ers (inche s) DESC RIPT ION : DA TE: DRA WIN G NO: 1o f3 SHEET : REV I SION : A 164201177 - - - 2 TYPI CAL MB M CAB INET - - 080498 30-160kV A wit h o r wit hout XFMR[...]

  • Page 35

    A- - -1 1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 2o f3 SHEET : REV I SION : A 164201177 - - - 2 080498 INTERIOR COMPONENTS TYPI CAL MB M CAB INET - - MBP MIS BIB1 BIB2 BREAKER A NNUNCIA TION CRI TICA L LOA D CONNECTI ONS NEUTRA L C ONNECTIONS OPTI ONAL UPS B YP ASS[...]

  • Page 36

    A --- 1 2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Di mensio ns are in mill imet ers (inche s) DESC RIPT ION : DA TE: DRA WIN G NO: 3o f3 SHEET : REV I SION : A 164201177 - - - 2 080498 TOP VIEW BOTTOM V IEW TYPI CAL MB M CAB INET - - TOP and B OT TOM VIEW 30-160kV A wit h o r wit hout XFMR[...]

  • Page 37

    A- - -1 3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f1 TYPICAL UPS SYSTEM WITH MB M SHEET : REV I SION : A 164201177 - - - 3 080498 (o ption al) PDM CA BINET (o ption al) INPUT TRANSFOR ME R CABINE T CABIN ET UPS MBM CABI NE T (o ption al) 30 - - - 160k VA UPS Syst[...]

  • Page 38

    A --- 1 4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Refer to national and local e lectric c odes f or acceptabl e external wiring practic es. 2. Mate rial and labor for exter nal wiring require ments are t o be provided by othe[...]

  • Page 39

    A- - -1 5 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Ref er to n ation al a nd loca l electric cod es f or acce pta ble ex tern al wir ing p ra ctices. 2. Mate rial and labor for exter nal wiring require ments are t o be pr[...]

  • Page 40

    A --- 1 6 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Refer to national and loc al electri c codes for acceptabl e external wiring practic es. 2. Mat erial and labor for exter nal wiring requir ements ar e to be provide d by othe[...]

  • Page 41

    A- - -1 7 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Ref er to n ation al an d local e lectric cod es f or a ccep tab le exte rn al wirin g p ractice s. 2. Mat erial and labor for exter nal wiring requir ements ar e to be p[...]

  • Page 42

    A --- 1 8 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Refer to national and local e lectric c odes f or acceptabl e external wiring practic es. 2. Mate rial and labor for exter nal wiring require ments are t o be provided by othe[...]

  • Page 43

    A- - -1 9 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Ref er to n ation al an d local e lectric cod es f or a ccep tab le exte rn al wirin g p ractice s. 2. Mat erial and labor for exter nal wiring requir ements ar e to be p[...]

  • Page 44

    A --- 2 0 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH ARRANGEMENT #1 080498 LINE UP AND MA TCH ARR ANGEME NT #1 App li c abl e t o POWE RWAR E 9315 30 - - - 160 k VA UPS mod ul e s onl y . 160kVA UPS is shown[...]

  • Page 45

    A- - -2 1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 2o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH ARRANGEMENT #2 080498 LINE UP AND MA TCH ARR ANGEME NT #2 App li c abl e t o POWE RWAR E 9315 30 - - - 160 k VA UPS mod ul e s onl y . 160kVA UPS is [...]

  • Page 46

    A --- 2 2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 3o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH ARRANGEMENT #3 080498 LINE UP AND MA TCH ARR ANGEME NT #3 App li c abl e t o POWE RWAR E 9315 30 - - - 160 k VA UPS mod ul e s onl y . 160kVA UPS is shown[...]

  • Page 47

    A- - -2 3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 4o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH A RRANGM ENT NOTES 080498 1 Line up and match power and control interconnection wiring from MBM to UP S/In put T ran sfo rm e r cabin et i s appl ica[...]

  • Page 48

    A --- 2 4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank.[...]