Powermatic PM2020 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Powermatic PM2020, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Powermatic PM2020 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Powermatic PM2020. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Powermatic PM2020 should contain:
- informations concerning technical data of Powermatic PM2020
- name of the manufacturer and a year of construction of the Powermatic PM2020 item
- rules of operation, control and maintenance of the Powermatic PM2020 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Powermatic PM2020 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Powermatic PM2020, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Powermatic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Powermatic PM2020.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Powermatic PM2020 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

     Opera ting Instructions and Parts M anual Woodturning Lathe 20 ” X 20 ” M odel P M202 0 Po wermatic 427 New Sanf or d Road LaVergne, T ennessee 37086 Part No . M-1792020 Ph.: 800-274-6848 Revi si on A 09/2014 www.powerm ati c.c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Page 2

    2 1.0 Warra nty and Service Powe r m atic war rants e very product it se lls against manufacture r s’ defe cts. If one of our t oo ls ne eds se rvi ce o r re pair, please cont a ct Te chnical Service by ca lli ng 1-800- 274-6846, 8A M to 5P M CST , Monday through Friday. W arranty Pe ri od The ge neral warranty lasts for the t im e period spe ci [...]

  • Page 3

    3 2.0 Table of Co ntents S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2  2.0 Table of Conten ts ........................................................................................................ .........[...]

  • Page 4

    3.0 Saf ety war nings 1. Read and understand the entire owner’s manu al bef ore attemptin g assembly or operation. 2. Read and understand the warnings posted o n the machin e a nd in this manu a l . Fai lu re to comply with all of thes e warnin g s m ay ca us e ser io u s inj ur y. 3. Replace th e warning labels i f th e y become obscured or remo[...]

  • Page 5

    5 25. Use recommended access orie s ; im proper ac ce ssor ie s m a y be haz ar do u s. 26. K eep turning tools s harp and cl ean f or the bes t and safest perform an ce, and positio n t he tools properly in relat ion to the workpiece. 27. Turn off the machi ne before cleani n g. U s e a brush or compressed air to remove chips or debris — do n ot[...]

  • Page 6

    6 5.0 Specifications Model Nu mber ............................................................................................................................... ............. PM2020 Stock Number .................................................................................................................. ......................... 1792020 Capa[...]

  • Page 7

    7 6.0 Unpacking Open shipping con tainer and ch eck f or shi pp in g damage. Report any dam age i mm ediately to your distributor and shipping age n t. Do not discard any shipping material unti l t h e Lat h e is assembled a n d running properly. Com pare th e c on te nts of your co n ta iner wit h the fo l lo win g pa r t s li s t to ma ke su r e [...]

  • Page 8

    8 7.0 A ssem bl y Tools re qu ir ed for assem bly 14mm w ren c h 4mm and 8mm hex wrench es Th e Lathe should be disconnected from power du ring assembly. 1. Re m ove any scr ew s o r st rap s t ha t ho ld t he Lathe part s to t h e pa llet, and remove protective wrappi n g. S et all t h e bo xes containin g legs and accessories to the s i de. 2. Be[...]

  • Page 9

    9 1. On t h e g uard, loosen t h e set screw o n t h e outer collar (s h o wn i n F igure 5) wit h a 4mm hex wren c h. Slide the outer collar off the gu ard support rod. Figure 5 2. Insert t h e g u ard support rod i n to t h e m oun t in g bracket at the rear of th e headstock, as shown i n F i g u r e 5 . Y o u w i l l h a v e t o l i f t u p o n[...]

  • Page 10

    10 For outboard t u r ning, wh ere t he headstock is moved to the opposite end of the Lat h e to accomm odate large bowl blanks, you can (1) moun t t h e 18” bed e xtensi o n to the three lower holes on t h e Lat h e f rame, and (2) moun t a vert i ca l extensi on post [ in cluded wit h th e opt i onal bed extensi o n] to the tool rest base. See [...]

  • Page 11

    11 4. W h en all h o l es h ave bee n bored, place t h e 2x6’s on edge i n t he outer ledges of the Lathe. 5. Cut the dowel rods to l e n gt h wi t h a m iter saw or hand saw, so that after insert i o n t he rods will be flush with the back of th e rear 2 x6. 6. Insert the dowel rods t h rough the hole s i n the rear 2x6, as shown in Figure 12. 7[...]

  • Page 12

    12 9.0 A djustm ents 9.1 Headsto ck and tails tock move ment To slide t h e headstock or ta ilstock, swing t he locking h andle (A, F igure 13) backw ard or f orward until the headstock/tailstock ca n sli de f reely . W h en t h e headstock/tailstock is positioned, rotate th e lockin g handle to tighten i t secur el y. To remove heads t ock, tailst[...]

  • Page 13

    13 9.5 Live cen ter and con e The live ce n t er cone, show n i n F igure 16, screws clockwis e on to the threads of the li v e ce n ter bod y. T o r e mo v e t h e co n e fr o m t h e l iv e cen te r, fir s t ins er t t he li ve c e nt er pi n t hr o ug h t he ho le in t he l i ve cen ter body as sh ow n in F igure 16. If the pi n will n ot i ns e[...]

  • Page 14

    14 Figure 19 9.8 Face pl ate : installin g/remov ing 1. D i s co nnect Lathe from power so u rce. 2. Mount t h e f ace plate to y our bow l bla n k . 3. Push i n the s pi ndle lock button (Figure 20) and rotate th e h a n dwheel sli g h tl y unti l th e spindle locks . Keep the s p in d le lock button pushed in. 4. Ins ta ll the fac e pl ate onto t[...]

  • Page 15

    15 Figure 22 Belt s how n in LOW speed range position 9.11 Checkin g spindle play The spindle beari n g has bee n s et at t he factory f or general turning applicatio ns . There sh o ul d be no "e n d pl ay " o r l oos en ess al on g th e s pin dle ’ s ax is . If any looseness should ever occ u r, i t m ay be rectified by carefully tigh[...]

  • Page 16

    16 12. Loosen the pivot l ock handle and l ower t h e m ot o r us i ng t he te n s io n ha nd l e. Re - t ig hte n t he pi vo t loc k ha nd le . 10.0 Operating controls See Figure 24. (A) On/Off B u tto n : Push in to s top t h e Lat h e; p ull ou t to start. NOTE : If th ere is a power ou tage while operating th e Lathe, the L athe will n ot aut o[...]

  • Page 17

    17 Deep Fl u ted Bowl Gouge – 1/4", 3/8" a n d 1/2", used for turning bowls & plates. Squ are Scrap er ( Bed an ) – 3/8” or 1/2", u s ed to create square shoulders. Large R oun d N ose (Domed) S c raper – 1-1/2", used to redu ce r idges on interior of bowl s, round edges of bowls, etc. Par ting Tool - 1/8",[...]

  • Page 18

    18 Figure 27 3. D ri ve t h e spur center about 1/4” into the workpiece, u s in g a w ood mallet or dead b low hammer as sh ow n in Figure 28. Be caref ul th at you do n ot spli t the workp i ece. Nev er u se a steel face h amm er an d never dr iv e t h e workpiece onto the sp u r center while it is mounted in the Lat h e spindle. 4. Make su re t[...]

  • Page 19

    19 Figure 30 4. K eep as mu ch of th e be vel of the tool a s possi ble in contact with the workpiece to ensure control and avo i d catc h es. NOTE : Always c u t dow n-hill, or from large diameter to small diameter. Always work to w ard th e en d o f a work-piece, never start cutti n g at t he end. 5. Once th e work piece is roughed down to a cyli[...]

  • Page 20

    20 Sanding and Finis hing Leavin g c l ea n c u ts will reduce the am oun t of sanding required. Move t h e too l support out of th e way, adjust the lathe to a low speed , a n d beg in with f in e sa n dpaper (120 gr it or finer). Coar s er sandpaper will leav e deep s cratc h es t h at are diff icu lt to rem ov e, a nd dull crisp details o n t he[...]

  • Page 21

    21 having i t in th e fi nished piece. Mos t c hecks radiate f ro m th e pit h . As you turn bowls f rom green wood, make sure you m ai n tain a co nsi sten t wall t hickn ess throu g h o ut the piece. Leav in g a piece t h ick i n some areas an d t hin in othe rs will c ause the wood to dry unevenly an d promote checks and cracks. 11. 4. 5 Dist or[...]

  • Page 22

    22 Figure 35 6. U s e t h e lef t hand to control c u tti n g edge of go ug e, w h ile r i g ht ha nd sw i ng s t oo l ha nd l e around toward your body (Figure 35). The fl ute should start out faci n g top of workpiece, a n d rotate upward as it m oves deeper in to t he bowl to maintain a c lean even cu rve. As the tool goes deeper in to the bowl,[...]

  • Page 23

    23 13.0 Indexer pos itions How to use th e char t The index er i s shown as v iewed from the tails tock end of the Lath e. Poi n ts A, B , C and D are th e holes in the head ca s t ing. T h e h o les in the s p in d le collar may be considered as numbered 1 th ro u g h 12. Example: You w i s h t o r o ut 9 f l ut e s o n yo ur sp i nd le blank. Loc[...]

  • Page 24

    24 14.0 Troublesho oting the P M 2020 Lathe Trouble Probabl e Cause Rem edy Motor f ai ls to dev elop f u l l power. P ow er li ne o ver loa ded . Co rre ct over lo ad c ond it io n. Undersi ze wires in power s u pp ly syst em . In crease su pply wire si ze. Faulty i n ve rter. Contact Powerm atic Tech nical Service. W orn mo tor. Replace m otor. M[...]

  • Page 25

    25 15.0 Recommended lathe spee ds ( per diam eter of workpi ec e) Diameter o f Work Roug hi ng RPM Gen eral C ut t ing RP M F inishi ng RPM Under 2” 1520 3000 3000 2” t o 4” 760 1600 2290 4” t o 6” 510 1080 1500 6” t o 8” 380 810 1125 8” t o 10” 300 650 900 10” t o 12” 255 540 750 12” t o 14” 220 460 640 14” t o 16” 19[...]

  • Page 26

    26 16.1.1 PM 2020 Hea dstock A ssembly – E xplode d View[...]

  • Page 27

    27 16.1.2 PM 2020 Hea dstock A ssembly – P arts List Ind ex No. Part No. Descrip t ion Siz e Qty 1 ................ 6294736 .................... Fa ceplate ................................................................. 3” .................................. 1 2 ................ 6295796 .................... Ny lo c Insert Socket Set Sc rew ...[...]

  • Page 28

    28 Ind ex No. Part No. Descrip t ion Siz e Qty 59 .............. 3601006 .................... Spin d l e Lock Plunger ............................................... .......... ............................ 1 60 .............. 3520B-260................. Cont rol Label ........................................................... ....... ..............[...]

  • Page 29

    29 16.2.1 PM 2020 Stan d an d Bed A ssembly – Exploded View[...]

  • Page 30

    30 16.2.2 PM 2020 Stan d an d Bed A ssembly – Parts List Ind ex No. Part No. Descrip t ion Siz e Qty 1 ................ 2020- 101 ................... Bed .......................................................................... ...................................... 1 2 ................ 3520B -102................. Leg ...........................[...]

  • Page 31

    31 16.3.1 Be d Extensi ons – Explode d View ( optional a ccessory ) 16.3.2 Be d Extensi ons – Par ts List ( option al accessory ) Ind ex No. Part No. Descrip t ion Siz e Qty .................. 6294727B .................. 18” Bed Exten si on A ssem bly (includes items 1 t h r u 6) 1 ................ 3520B-310................. Extension P os t [...]

  • Page 32

    32 16.4.1 Out b oard T u rn ing Stan d – Explod e d View (opt ional acc essory ) 16.4.2 Out b oard T urn ing Stand – P arts List (o p ti onal acce sso r y) Ind ex No. Part No. Descrip tion Siz e Q ty. .................. 6294732 .................... H eav y Duty Ou tboa rd Turning Stand Assembly (items 1 thru 7) .................. .... 1 .......[...]

  • Page 33

    33 16.5 Option al A ccessor ies: Face Pla tes, T o ol Su p p orts an d Misc. Ind ex No. Part No. Descrip tion Siz e Q ty. 1 ................ 6295902 .................... B al l Bearin g Tailstock Cen ter (not sh ow n ) .. 2 ................ 6294736 .................... 3” Face Plate ..............................................1 -1/4-8 .........[...]

  • Page 34

    34 17.0 Electri cal connections[...]

  • Page 35

    35 18.0 Electri cal: Remote On/Off Sw i tc h (opt ional access ory) NOTE : The Lathe can only operate when both the headstock and remote switches are in the “ON” position . To moun t t h e rem ote switch to your Lathe, proceed as follow s . 1. D i s co nn e ct all electrical power to the Lathe. 2. R emove th e two screws from th e control pa n [...]

  • Page 36

    36 427 Ne w Sanford Road LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 www.p ower m a tic. c o m[...]