Powermatic 4224B manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Powermatic 4224B, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Powermatic 4224B one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Powermatic 4224B. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Powermatic 4224B should contain:
- informations concerning technical data of Powermatic 4224B
- name of the manufacturer and a year of construction of the Powermatic 4224B item
- rules of operation, control and maintenance of the Powermatic 4224B item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Powermatic 4224B alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Powermatic 4224B, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Powermatic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Powermatic 4224B.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Powermatic 4224B item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

      Opera ting Instructions and Parts M anual 42 ” x 24 ” W oodturnin g Lathe Model 4 224B Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-1794224B Ph.: 800-274-6848 Revi si on C 05 /2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Page 2

    2   1.0 Warra nty and Service Powe r m atic war rants e very product it se lls against m anufactu rers’ de f ects. If one of ou r too ls ne e ds se rvi ce o r re pair, please cont a ct Te chnical Service by calling 1- 800-274-6846, 8AM to 5PM CST , Mo nday through F riday. W arranty Pe ri od The ge neral warranty lasts for the t im e period[...]

  • Page 3

    3   2.0 Table of cont ents S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2  2.0 Table of contents ...........................................................................................................[...]

  • Page 4

    4   17.3.1 Lamp H ol der Set – Ex p loded View ...................................................................................................... 39  17.3.2 Lamp H ol der Set – Parts Li s t .......................................................................................... .................... 40  17.3.3 Lamp Kit – Part[...]

  • Page 5

    5    3.0 Saf ety war nings 1. Read and un dersta n d e ntire owner' s manu a l bef ore atte m ptin g a ssembly or ope ration. 2. Read and understand the warnings posted o n the machin e a nd in this manu a l . Fai lu re to comply with all of thes e warnin g s m ay ca us e ser io u s inj ur y. 3. Replace warning labels if t h e y bec o[...]

  • Page 6

    6   26. Turn off the machi ne before cleani n g. U s e a brush or compressed air to remove chips or debris — do n ot use y our hands. 27. D o n ot stand on the machine. Serious i n j ury could occur if the machine tips over. 28. Never leave th e lathe runnin g unattended. Turn t h e pow er off and do n ot leave the mac hin e until s pi ndle[...]

  • Page 7

    7   5.0 Features  Figure 1 1. Sliding headstock 2. Ru bber tool mat 3. Quad receptacle 4. Gu ard 5. Goos eneck lamps (bulbs n ot i n c luded) 6. V a cuum c huc k 7. Ad jus table 14-i n c h tool rest w ith bevel 8. Com parator bracket 9. Tails tock quill with lase r-e tched s c al e 10. Tailstock handwheel 11. Tailstock storage cav i ty 12.[...]

  • Page 8

    8   6.0 Speci f i cations M ode l nu mbe r ................................................................................................................................................ 4224B Sto ck nu mbe r .................................................................................................................. ...................[...]

  • Page 9

    9   Dim ensions: Le g foot prin t ........................................................................................................... 63 ”L x 24” W (1600 x 610 mm) Be d le ngth ................................................................................................................... .................. 63 ” ( 1600 m m) T[...]

  • Page 10

    10   Figure 2 (items not to scale) 7.0 Setup and assembl y 7.1 Sh ipping con t en ts (See Figure 2) Q t y . A Lamps ................................................... 2 B Spur cen ter ........................................... 1 C L i ve ce n ter wi th pi n .............................. 1 D Leveling f oot ..................................[...]

  • Page 11

    11   7.2 Tool s re qu ir ed for as sem bly provided: 19mm c o m bin atio n w rench (for headstock) not provided: 4m m h ex ke y (fo r co ll ars , l a mp s ) 8mm hex key (f or legs , bracket s) 10mm hex key (f or tool caddy) 14mm open-en d or socket wrench (f or l amps) Other tools may be required, dependin g upon any optional accessories you [...]

  • Page 12

    12   8. With assistance, ra is e bed and leg ass embl y right-side u p. Bed and leg assembly is h eavy. Use care when lifti n g. 9. Rotate the l evel in g feet as needed to es tab lish le vel f o r t he lat he. 10. Install headstock, toolrest bas e and tai l stock, and both stop bolts (B, Fig u re 3). 7.5 Tool cad dy Install tool caddy (Figur[...]

  • Page 13

    13   Figure 11 4. The guard ca n be p ivoted to o n e of two positions: Operating mode, or tilted back for stock loading. 5. P ull up on plun ger and begi n til t ing guard, then release plunger. W hen guard reac hes eit her of th e two positions, pl un ger will en gage. (Swin g lamp holder away for guard clearance.) 7.9 A ir/v ac uum system [...]

  • Page 14

    14   Figure 14 7. Uns crew s top bol t from l athe bed (Fig u re 15), an d insert it into hole at end of bed e x te nsi on. Figure 15 7.10. 2 20” Bed Exten si on K i t ( 6294 900) Tools required: 8mm h ex key 10mm h ex key Str a igh t Edg e 1. S l ide tailstock away from edge of bed. 2. Place a straight edge against bed and raised area of l[...]

  • Page 15

    15   Figure 18 Figure 19 7.10. 3 63-i nch B ed E xtens io n Tools required: 10mm hex key Dead blow mallet (or hamm er with w ood bl ock) The optional 63-i n c h bed ex te nsion with leg assembly i s mounted to the upper set of h o les in similar fashion to the 20-inch bed exte n sio n . Install leg first, l evel with level in g feet, then att[...]

  • Page 16

    16   Figure 22 Materials us ed: 2 – 2x6’s (cut to length). 10 – wood dowels, 4’ len gth, 5/8” diameter. 1. Mark y our hole ce n ter s (2” ce n t ers) along t h e length of a 2x 6. Place the h o l es so th at t h e tops of the dowels will be even w ith the tops of the ledges on t he Lathe. A ls o, adj us t your hole centers as nece[...]

  • Page 17

    17   The inverter does not require a ny program m i n g; it has been pre-program med from the factory. Th e buttons on t h e face of t h e i nv erter shou ld never be pushed at any time. Us e o n ly t h e con trols on th e front of the h eadstock. If you sus pect a prob l em w i th t h e i nv erte r or its settings , contact Powerm atic techn[...]

  • Page 18

    18   9.3 Tool su ppor t A 14” tool support is provided with your lat h e. It is designed to allow adjus tment for hei g ht, position on th e bed, and an gle to the work. Loosen locking han dle on tool support base (C, Figure 25) to slide su pport base f orward or back, an d to an gle it to the bed. Tighten l ocking handle f i rmly before op[...]

  • Page 19

    19   9.7 Center s: In stalling/remov ing 1. Disconnect lat h e f rom po w er s ource. 2. To install a s pur center or live center (a s pur center shoul d fir s t be moun ted to yo u r workpiece; see sect ion 11.4 ), clean tapered end of ce n ter and i nside of h ead stock taper spindl e, then push ce n ter into headstock spindle. 3. To remove[...]

  • Page 20

    20   Figure 29 3. Insta l l com parator dead center i n the com parator bracket an d tighten l ock handle. See Figure 30. 4. Mount s p ur center with the s p indle blank that y ou will be turnin g. Lo osen tailstock l ock in g han d l e, and sl i de ta i lstock until li v e ce n ter is about 1-inch f rom spindl e bla n k, th e n t i ghten lo [...]

  • Page 21

    21   Figure 32 5. The bear ing lock nu t shoul d be t ightened just en ou gh to re mov e en d p lay , an d spi n dl e sh ou ld s til l r ot at e fre el y. Run th e l a th e fo r a time, and ch eck for heat from the s pi n d le bearings. I f the beari n gs are runni n g hot, the bearing lock nut is too t ight and sh ould be l oos en ed sl i gh[...]

  • Page 22

    22   10.0 Operating controls See Figures 33 and 34. (H) Vac u um on/off switch w i t h ga uge. (I) On/Off ( h eadstock ): Push i n to stop l athe; pull ou t to start. (J) Forward/rever s e W h en tur n i n g with face pl ate or vacuum chuck, make sure bot h set scr ews on the plate/chuck are tig ht before reversi n g spindle. Failu re to comp[...]

  • Page 23

    23   Figure 35 Basi c Turning Tools For safety and best perform ance, keep tools sharp . If a tool stops cutting or requires exce s sive pressure to make a cut, i t needs to be sharpened. A nu m ber of bran d name sharpening jigs and f ix t u res are available; h ow ev er, a w oodtu r n er should l ear n to sharpen tools freehand. For best re[...]

  • Page 24

    24   Figure 38 4. Make sure headstock i s locked to lathe bed. 5. C lean tapered end of sp ur center a nd inside of headstock spindle. 6. Insert tapered end of spur cen ter (w i t h t he attached w orkpiece) into h ead stock s p indle. 7. Support the workp i ece w h ile br ingin g t h e tails tock into positio n abo ut 1-inch awa y from end o[...]

  • Page 25

    25   11. 5. 2 B eads 1. Mak e a partin g c u t f o r what is to be a bead to the desi red dept h. Place th e parti ng tool on t he tool support and move tool f orward to make th e f ul l bevel of the tool com e i nto contact with th e wor kpiece. Gently raise h a n dle to make cut to the appropriate depth. 2. Repeat f or other si de of the be[...]

  • Page 26

    26   11. 6. 1 M ounting Stock Use of a face plate is the most comm on m eth od for holding a block of wood f or turnin g bowls and plates: 1. Select stock at leas t 1/8" to 1/4" larger than each dimension on the fini sh ed workpiece. 2. Always se l ect t h e largest diameter f ace plate that can be used for the workpiece to be tu rn[...]

  • Page 27

    27   A 1/4" bowl gouge is best suited f or s maller bowl s and light finishing cuts. Larger 3/4" and 1" bowl gouges are only used for e x t remely large piece s . Large domed scrapers can also be used to help clean up the in terio r surfaces of bowls . A l ight tou c h with the scraper slightly t ilted will eliminate some of th[...]

  • Page 28

    28   7. Devel op wall t h ick n ess at the ri m and main ta in it as yo u work deeper i n to t h e bowl (O n ce t h e piece is t hin toward t h e bottom , you cannot ma ke i t th i n n er a t th e ri m). W h en th e in te ri o r is f i nish ed, m ove the tool su pport to e xterior to re-def i n e bottom of bowl. (General r ul e of thumb: th e[...]

  • Page 29

    29   13.0 Optional accessories These items, purchased separately, ca n e nhance the function ali ty of y our lat h e. C ontact your Powermatic dealer for m ore in f ormation. p/n 6294732 – Heavy dut y outboard turni n g stand p/n 6294740 – Bowl turning tool su pport (RH) p/n 6294751 – Bowl turning tool su pport (LH) p/n 6294739 – Tool[...]

  • Page 30

    30   14.0 Troubleshooting the 4224 B Trouble Probabl e Cause Rem edy Lathe won’t s tart. No in comi n g pow er. Check power supply , lead co nn ect i ons Remote switch stop i s active. Reset re mote switch. Problem w i th i n ve rter. Contact Powerm ati c Tech nica l Service. Motor f ai ls to dev elop f u l l power. Undersi zed wires in pow[...]

  • Page 31

    31   15.0 Recom mended Lathe Speeds (per diamet er of workpi ec e)  Diameter o f Work Roug hi ng RPM Gen eral C ut t ing RP M Fin i shing RPM Under 2” 1520 3000 3000 2” t o 4” 760 1600 2250 4” t o 6” 510 1080 1500 6” t o 8” 380 810 1125 8” t o 10” 300 650 900 10” t o 12” 255 540 750 12” t o 14” 220 460 640 14” t[...]

  • Page 32

    32   17.0 Replacem ent Parts Replacement parts are listed on the f ol lowing pages. To order parts or reach our se rvi ce departm en t, c all 1- 800-274-6848 Mon day t h ro u gh Friday (see our website fo r business hours, www.powermati c.co m). Havi n g the Model Nu m ber and Seri al Nu mber of your mach in e availa ble wh e n you call will [...]

  • Page 33

    33   17.1.1 He adstock A ssembly – Expl od e d Vi ew[...]

  • Page 34

    34   17.1.2 He adstock A ssembly – Par ts L i st Ind ex No Part No Descrip t ion Siz e Qty 1 ................ 6294736 .................... Facepl ate with s et s crews........................................ 3” ......... ......................... 1 2 ................ 6295796 .................... Nyl o n Insert Socket Set Screw ...........[...]

  • Page 35

    35   Ind ex No. Part No . Descrip t ion Siz e Q’ty 64 .............. 4224B-164................. Motor ........................................................................ 3HP 3 PH ....................... 1 65 .............. 4224B-165................. Ha ndl e ..................................................................... .... ...[...]

  • Page 36

    36   17.2.1 Be d and Leg Assem bly – E xplode d V iew  [...]

  • Page 37

    37   17.2.2 Be d and Leg Assem bly – P arts Lis t Ind ex No Part No Descrip t ion Siz e Qty 1 ................ 4224B-201................. Bed .......................................................................... . ..................................... 1 2 ................ 4224B -202................. Leg ................................[...]

  • Page 38

    38   Ind ex No. Part No . Descrip t ion Siz e Q’ty 63 .............. 4224B-263................. He x N u t .................................................................... 1/2”- 12........................... 4 64 .............. 6294773 .................... Wa rni n g Labe l.......................................................... ...[...]

  • Page 39

    39   17.3.1 Lam p Holder Set – E xplo d ed View  [...]

  • Page 40

    40   17.3.2 Lam p Holder Set – P arts L is t Ind ex No Part No Descrip t ion Siz e Qty .................. 6294901 .................... Lam p Holder Set (includes #1 thru 25) .................... ...................................... 1 1 ................ 4224B-301................. S u ppor t T u be ..........................................[...]

  • Page 41

    41   17.4.1 Vacu um Sy stem – Exploded View  [...]

  • Page 42

    42   17.4.2 Vacu um Sy stem – Parts List Ind ex No Part No Descrip t ion Siz e Qty 1 ................ 4224B-401................. P res sure V acuum Gau ge ........................................ ................. ..................... 1 2 ................ 4224B-402................. Gau ge Fitting ...........................................[...]

  • Page 43

    43   17.5.1 20- inch Ex te nsio n Bed Kit (Optional Accessory ) – Expl oded View[...]

  • Page 44

    44   17.5.2 20- inch Ex te nsio n Bed Kit (Optional Accessory ) – Parts L ist Ind ex No Part No Descrip t ion Siz e Qty .................. 6294900 .................... 20” E x te nsi on Bed Kit ( includes #1 thru 27) ............ ...................................... 1 1 ................ 6294905 .................... 20” E x te nsion Be[...]

  • Page 45

    45   17.6.1 63-in ch Exten sion Bed A ssembly (O ptional Ac cess ory) – Ex plode d Vi e w 17.6.2 63-in ch Exten sion Bed A ssembly (O ptional Ac cess ory) – Parts List Ind ex No Part No Descrip t ion Siz e Qty .................. 6294904 .................... 63” E x tensio n Bed with Leg (includes #1 thru 10 .... ) ......................[...]

  • Page 46

    46   17.7.1 Tails to ck Riser B lock A ssembly (Optional Acces sory) – E xplode d View 17.7.2 Tails to ck Riser B lock A ssembly (Optional Acces sory) – Par ts L i st Ind ex No Part No Descrip t ion Siz e Qty .................. 6294903 .................... Tailstock Ris er B l ock Ass em bly (includes #1 thru 16) .........................[...]

  • Page 47

    47   17.8.0 Ou t boar d Tur nin g Stan d (O pti onal Accessory) – E xplode d View  17.8.1 Ou t boar d Tur nin g Stan d (O pti onal Accessory) – P arts Li st Ind ex No. Part No . Descrip t ion Siz e Qty. .................. 6294732 .................... Heavy Duty Ou tboa rd Turning Stand Assembly (includes # 1 thru 7) .............. 1 ..[...]

  • Page 48

    48   18.0 Electri cal Connections – 4224B Lathe [...]