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Powerex SBS1307 manual

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Table of contents for the manual

  • Page 1

    Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop- erty damage! Retain instructions for future reference. Powerex ?[...]

  • Page 2

    2 Scroll Air Compr essors T ankmount/Basemount Installation RECEIVING THE UNIT Immediately upon receipt of the scroll compressor, the unit should be inspect- ed for any damage which may have occurred in shipment. Any shipping damage must be immediately filed with the freight carrier. The compressor nameplate should be checked to see if the unit is [...]

  • Page 3

    3 Scroll Air Compr essors T ankmount/Basemount RESET RESET Figure 1 - SBS Scroll Basemount Simplex Figure 2 - STS Scroll Tankmount Figure 3 - STD Scroll Tankmount Duplex Aftercooler Scroll Air End Pressure Switch Starter ASME Receiver 30/60 Gallon Auto Drain (optional) ASME Receiver 30/60 Gallon Beltguard Pulley Belt 3/4” NPT Outlet Aftercooler S[...]

  • Page 4

    RESET 4 Scroll Air Compr essors T ankmount/Basemount SCFM Full Load Gallon Dimension Ship Model HP Phase @100 PSIG Voltage Amperage Tank LxWxH Weight (Lbs.) SBS0307 3 3 8.6 208/230/460 8.7/8.0/4.0 Basemount 29x19x19 160 SBS1307 3 1 8.6 230 17 Basemount 29x19x19 175 SBS0507 5 3 14.7 208/230/460 13.7/13.2/6.6 Basemount 29x19x19 180 SBS1517 5 1 14.7 2[...]

  • Page 5

    5 Maintenance Schedule Operating Hours Item Action needed 500 2500 5000 10,000 15,000 20,000 Remarks Tank Drain moisture Daily Inlet air filter Replace  (Every 2,500 hrs or less) Part #91348550 Blower fan Clean  Fan Duct Clean  Compressor Fins Clean  (Every 2,500 hrs or less) Bearings Grease  Service Center On[...]

  • Page 6

    6 Scroll Air Compr essors T ankmount/Basemount Electrical Wiring Diagram - Simplex Figure 4 - 3-5 HP Basemount/Simplex Single-Phase 208/230 Volts Field furnished power supply  Disconnect Red Black Motor Red Red Pressure electric switch L1 L2 T1 T2 Open Red Black Red Red Red Red Black Red Blank  Main disconnect and branch circuit protection to[...]

  • Page 7

    7 Scroll Air Compr essors T ankmount/Basemount Electrical Wiring Diagram - Simplex Figure 5 - 3-5 HP Basemount/Simplex Three-Phase 208-230/460 Volts Disconnect Black Motor Red Pressure electric switch L1 L2 T1 T2 L3 T3 Blue Red Red Red Black Blue Field furnished power supply   Main disconnect and branch circuit protection to be installed by a[...]

  • Page 8

    8 Scroll Air Compr essors T ankmount/Basemount PANEL DATA - 3 PHASE, 60 Hz OVERLOAD SETTINGS TOTAL PANEL F.L.A. F.L.A. TOTAL UNIT 208 230 460 PANEL 208 230 460 HP VOLT VOLT VOLT HP VOLT VOLT VOLT 3 10.29 9.2 4.6 6 21.1 18.9 9.7 5 15.56 14.0 7.0 10 31.6 28.5 14.5 Figure 6 - 3-5 HP Duplex Three-Phase 208-230/460 Volts[...]

  • Page 9

    9 Scroll Air Compr essors T ankmount/Basemount Replacement Parts List for SBS Models RESET RESET RESET Ref. SBS Model No. Description Part Number Qty. 1 Motor 3 HP 3 Phase MC022374AV 1 Motor 3 HP 1 Phase MC301519AV 1 Motor 5HP 3 Phase MC022307AV 1 Motor 5HP 1 Phase MC301520AV 1 2 Base BA000301AV 1 3 Angle bracket ST185500AV 4 4 Beltguard back BG303[...]

  • Page 10

    10 Scroll Air Compr essors T ankmount/Basemount Replacement Parts List for STS Models Ref. STS Model No. Description Part Number Quantity 1 Motor: 3 HP 3 Phase MC022374AV 1 3 HP 1 Phase MC301519AV 1 5 HP 3 Phase MC022307AV 1 5 HP 1 Phase MC301520AV 1 2 Starter: 3 HP 230V 1 Phase JP001045AV 1 5 HP 230V 1 Phase JP001046AV 1 3 HP 230V 3 Phase JP001047[...]

  • Page 11

    11 Scroll Air Compr essors T ankmount/Basemount Replacement Parts List for STD Models Ref. STD Model No. Description Part Number Quantity 1 Motor: 3 HP 3 Phase MC022374AV 1 3 HP 1 Phase MC301519AV 1 5 HP 3 Phase MC022307AV 1 5 HP 1 Phase MC301520AV 1 2 Starter alternator panel: 3 HP 230V 1 Phase ZZ000435AJ 1 5 HP 230V 1 Phase ZZ000436AJ 1 3 HP 230V[...]

  • Page 12

    Scroll Air Compr essors T ankmount/Basemount Powerex • 150 Production Drive • Harrison, OH 45030 • USA Powerex Limited W arranty Powerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years[...]

  • Page 13

    The Powerex Oilless Rotary Scroll Air Compressor has advanced scroll com- pressor technology through the devel- opment of a completely oilless unit. The Powerex Scroll Compressor offers a dynamically balanced air end which insures vibration-free operation. The rotary design permits a continuous 100% duty cycle. No oil separation, oil filtration, or[...]

  • Page 14

    2 Scroll Air Compr essors GREASE DELIVERY SLAE03 SLAE05 Bearing 1st Time 2nd Time 1st Time 2nd Time Orbit Scroll Bearing 5 Times 3 Times 6 Times 4 Times Pin Crank Bearing Orbit Scroll Side 5 Times 3 Times 6 Times 4 Times Pin Crank Bearing Housing Side 5 Times 3 Times 6 Times 4 Times NOTE: Each pump of the grease gun equals 0.65 grams of grease. Fig[...]

  • Page 15

    3 Scroll Air Compr essors Figure 4 Figure 5 Extension Adaptor Needle Adaptor Orbit Scroll Bearings Grease Fitting Housing Side Bearings Maintenance Schedule Operating Hours Item Action needed 500 2500 5000 10,000 15,000 20,000 Remarks Tank Drain moisture Daily Inlet air filter Replace  (Every 2,500 hrs or less) Part #IP032901AV Blower fan Cle[...]

  • Page 16

    expensive filtration. The tip seal should be replaced every 10,000 hours of oper- ation. 1. Confirm if the tip seal you pur- chased is correct for the air end you are repairing (See Parts Listing below). 2. Confirm if the following parts are included (See Figure 6). 1. Remove six nuts with T-type wrench and then FS set from air end (See Figure 7). [...]

  • Page 17

    5 Scroll Air Compr essors Figure 9 Lip Direction Lip Surface (Inside) Enter Side Lip Side (Grooved Bottom) Machined To Avoid Movement During Installation Figure 10 Dust Seal 3 o’clock Position 6 o’clock Position Back-up Tube Figure 8 Figure 11 NOTE: Tips seals for Fixed Scroll and Orbit Scroll have opposing seal cut angels (See NOTE and explana[...]

  • Page 18

    6 Scroll Air Compr essors Figure 12 - Compressor Parts 19 1 2 4 3 6 5 8 7 10 9 12 11 14 15 16 17 18 15 17 A A B B 13[...]

  • Page 19

    7 Scroll Air Compr essors Ref. Part No. For Models No. Description SLAE03 SLAE05 SLAE03HP SLAE05HP Quantity 1 Airend Pulley 92805020 IP600400AV 92805020 IP600400AV 1 2 Key IP600600AV IP600600AV IP600600AV IP600600AV 1 3 Centrifugal Fan IP601300AV IP601300AV IP601300AV IP601300AV 1 4 Fan Duct (1) IP601400AV IP601400AV IP601400AV IP601400AV 1 5 Fan D[...]

  • Page 20

    Scroll Air Compr essors Powerex • 150 Production Drive • Harrison, OH 45030 • USA Powerex Limited W arranty POWEREX 3 YEAR / 10,000 HOUR EXTENDED PARTS LIMITED WARRANTY - Powerex warrants each Compressor Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years or 10,000 hours , wh[...]