Poulan PP14538 manual

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Table of contents for the manual

  • Page 1

    IMPORT ANT MANU AL DO NOT THROW A W A Y OPERA TOR'S MANU AL MODEL: PP14538 L A WN TRACTOR AL W A YS WEAR EYE PROTECTION DURING OPERA TION Visit our website: www .poulan-pro.com WARNING: Read this Man u al and follow all W arnings and Safety Instructions. F ail ure to do so can re sult in serious in ju ry . 03076 419760 Rev . 1 06.30.08 SBW Pri[...]

  • Page 2

    2 I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • [...]

  • Page 3

    3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or [...]

  • Page 4

    4 T ABLE OF CONTENTS SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 6-8 OPERA TION ...................................[...]

  • Page 5

    5 CONTENTS OF HARDW ARE P ACK Steering Wheel (1) W asher (1) Knob Steering Wheel Insert Seat (1) Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Keys (2) Keys Slope Sheet (1) Oil Drain Tube For Future Use (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer (1) Large Flat Washer[...]

  • Page 6

    6 AS SEMBL Y TOOLS REQUIRED FOR AS SEMBL Y A socket wrench set will make assembly easier . Stan dard wrench sizes are listed. (1) 1/2" wrench Utility knife (1) 3/4" wrench Tire pres sure gauge Pliers When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel)[...]

  • Page 7

    7 AS SEMBL Y FIG. 2 TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and func tion of con trols) • Press lift lever plunger and raise attachment lift lever to its highest po si tion. • Release parking brake by depressing clutch/brake ped al. • Place gearshift lever in neutral po si tion. • Roll tractor forward off skid. • [...]

  • Page 8

    8 AS SEMBL Y CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” [...]

  • Page 9

    9 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT PARK[...]

  • Page 10

    10 02829 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. A TT ACHMENT CL UTCH LEVER - Used to engage the mower blades, or othe[...]

  • Page 11

    11 NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “brown ing” of grass. T o eliminate this possibility , al- ways stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor com- plete ly , as described above, before leav- ing the operator's positi[...]

  • Page 12

    12 TO OPERA TE ON HILLS WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary , push clutch/brake pedal quickly to brake position and engage parking [...]

  • Page 13

    13 OPERA TION TO ST ART ENGINE (See Fig. 5) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral position. • Move att[...]

  • Page 14

    14 MAINTENANCE LUBRICA TION CHART d SPINDLE ZERK d FRONT WHEEL BEARING ZERK c SAE 30 OR 10W30 MOTOR OIL d GENERAL PURPOSE GREASE e REFER TO MAINTENANCE “ENGINE” SECTION IMPORT ANT : DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HA VE SPECIAL NYL ON BEARINGS. VISCOUS LU BRI CANTS WILL A TTRACT DUST AND DIRT THA T WILL SHORT EN THE LIFE OF THE SELF[...]

  • Page 15

    15 MAINTENANCE FIG. 8 TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERA TION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments sect[...]

  • Page 16

    16 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after 100 hours and replace if necessary . The belts are not adjustable. Re place belts if they begin to slip from wear . TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. FIG. 10 FIG. 9 TO CHANGE ENGINE OIL (See Figs. 9 and 10) Determ[...]

  • Page 17

    17 MAINTENANCE CLEANING • Clean engine, battery , seat, finish, etc. of all foreign matter . • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans- mission are covered [...]

  • Page 18

    18 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SE RI OUS IN JU RY , BEFORE PERFORMING ANY SERVICE OR ADJUST - MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral position. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Make sure t[...]

  • Page 19

    19 SERVICE AND ADJUSTMENTS FRONT - TO-BACK ADJUSTMENT (See Figs. 15 and 16) IMPORT ANT : DECK MUST BE LEVEL SIDE- TO-SIDE. IF THE FOLL OWING FRONT -TO-BACK ADJUSTMENT IS NECESSARY , BE SURE TO AD JUST BOTH FRONT LINKS EQUAL L Y SO MOWER WILL ST A Y LEVEL SIDE- TO-SIDE. T o obtain the best cutting results, the mower housing should be adjusted so tha[...]

  • Page 20

    20 SERVICE AND ADJUSTMENTS TO REPL ACE MOTION DRIVE BEL T (See Fig. 18) P ark the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest. BEL T REMOVAL - • Remove mower (See “TO RE MOVE MOWER” in this section of manual). NOTE: Observe entire motion drive belt[...]

  • Page 21

    21 TO ST ART ENGINE WITH A WEAK BA TTERY (See Fig. 21) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA TTERY" in the Maintenan[...]

  • Page 22

    22 SERVICE AND ADJUSTMENTS TO REPL ACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERL OCKS AND REL A YS Loose or damaged wiring may cause your tractor to run poorly , sto[...]

  • Page 23

    23 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

  • Page 24

    24 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air filter . 6. Dirty fuel filte[...]

  • Page 25

    25 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when 1. Reverse operation system 1. T urn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run 1. Faulty operator -safety presence control syste[...]

  • Page 26

    26 SERVICE NOTES[...]

  • Page 27

    27 1 5 DE G REE S M AX . FOLD ALON G DOTTED LINE THI S I S A 1 5 DE G REE S LOPE ONLY RIDE UP AND DO W N HILL, NOT ACRO SS HILL S U GG E S TED G UIDE FOR S I G HTIN G S LOPE S FOR S AFE OPERATION W ARNIN G : To avo i d s er i o us i n ju ry, operate yo u r tra c tor u p and do w n the fa c e of s lope s , never a c ro ss the fa c e . Do not mo w s [...]

  • Page 28

    This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For P arts and service, contact our authorized distributor: call 1-800-849-1297 • For replacement parts, have available the follo[...]