Poulan PP11530ES manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL MODEL NUMBER: PP11530ES SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury . 414741 Rev . 3 09.19.07 TH Printed in U.S.A.[...]

  • Page 2

    2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be e[...]

  • Page 3

    3 CONGRA TUL A TIONS on your purchase of a new snow thrower . It has been designed, engineered and man u fac tured to give best possible dependability and per for mance. Should you experience any problem you cannot easily remedy , please contact your nearest authorized service center . We have competent, well-trained tech ni cians and the proper to[...]

  • Page 4

    4 P ARTS P ACKED SEP ARA TEL Y IN CARTON[...]

  • Page 5

    5 Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower . Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly , operation and maintenance of the product. Y our new snow thrower has been as sem bled at the factory with the ex cep tion of t[...]

  • Page 6

    6 AS SEMBL Y / PRE-OPERA TION INST ALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod positioned under left side of control panel, push ro[...]

  • Page 7

    7 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower . 2. Position chute rotator head over chute bracket. If[...]

  • Page 8

    8 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literat[...]

  • Page 9

    9 OPERA TION Throttle/engine control - used to se lect either F AST or SL OW engine speed and to STOP the engine. T raction drive control lever - used to engage power -pro- pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow). Discharge chute control lever - used to change the di- rec ti[...]

  • Page 10

    10 TO CONTROL SNOW DISCHARGE (See Fig. 14) WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup. If the discharge chute or au ger become clogged, shu[...]

  • Page 11

    11 • Squeeze traction drive control lever to handle to en gage the drive system. • Release traction drive control lever to stop the forward or reverse movement of the snow thrower . SPEED and DIRECTION are controlled by the drive speed control lever . • Press downward on the speed control lever and move lever to de sired po si tion BE FORE en[...]

  • Page 12

    12 BEFORE ST ARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 21) The engine on your snow thrower has been shipped, from the factory , already filled with oil. 1. Check engine oil with snow thrower on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil le[...]

  • Page 13

    13 TO ST ART ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Y our snow thrower engine is equipped with both a 120 V olt A.C. electric starter and a recoil starter . The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 V olt A .C. household current. • Be sure your house is [...]

  • Page 14

    14 SAE 5W -30 Motor Oil See “ENGINE” in Maintenance section General Purpose Grease GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual. Some ad j[...]

  • Page 15

    15 MAINTENANCE AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory . The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower [...]

  • Page 16

    16 3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely . CAUTION: Do not substitute. Use only original equip ment capscrew/shear bolts as sup plied with your snow thrower . 4. Insert safety ignition key and reconnect spark plug wi[...]

  • Page 17

    17 1. REMOVE GASOLINE FROM FUEL T ANK - Drain gaso- line from fuel tank into a suitable container , out doors, away from fire or flame. Wipe up any spilled gasoline. 2. REMOVE DISCHARGE CHUTE - Loosen locknut se cur ing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and dis charge chute to be removed fro[...]

  • Page 18

    18 SERVICE AND ADJUSTMENTS STORAGE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or ga[...]

  • Page 19

    19 Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank. 4. Throttle in STOP position. 4. Move throttle to F AST position. 5. Choke in OFF position. 5. Move to FULL position. 6. [...]

  • Page 20

    20 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) AUGER HOUSING / IMPELLER ASSEMBL Y 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 30 31 28 19 55 28 19 55 22 18 26 25 20 58 25 26 29 20 24 18 10 24 54 52 53 53 21 54 58 21 52 17 17 56 1 3 2[...]

  • Page 21

    21 KEY P ART NO . NO. DESCRIPTION 1 182516 Bar , Weight 2 751153 Nut, Hex, Flangelock 5/16-18 3 72110510 Bolt, Carriage 5/16-18 x 1/2 4 191079 Pulley , Impeller 5 188909 Bearing Assembly , Flange 6 155377 Nut, Hex Flange 5/16-18 7 180355 Bolt, Flat Head, Carriage 5/16-18 x 5/8 8 72270505 Bolt, Carriage 5/16-18 9 163183 Bolt, Hex Head 10 404930X428 [...]

  • Page 22

    22 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) CONTROL P ANEL / DISCHARGE CHUTE 3 2 1 2 6 19 2 2 26 28 27 27 25 20 29 7 4 5 6 8 8 16 18 17 10 14 3 13 15 9 11 12 22 23 22 23 31 32 30[...]

  • Page 23

    23 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) CONTROL P ANEL / DISCHARGE CHUTE KEY P ART NO . NO. DESCRIPTION 1 414280 Knob, Lever 2 17501010 Screw #10-24 x 5/8 3 198475 Control Assembly , Deflector 4 73800600 Nut, Lock 3/8-16 5 19131316 Washer , Flat 3/8 6 404974 Control Assembly , Chute Rotater 7 405784X479 Support, Pivot 8 15007[...]

  • Page 24

    24 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) HANDLES 32 31 32 30 31 12 10 11 13 15 15 12 16 17 16 23 22 27 27 22 17 11 15 15 14 38 39 40 7 6 36 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 37 33 35 35 34 34 42 43 44 45 46 46[...]

  • Page 25

    25 KEY P ART NO . NO. DESCRIPTION 1 405999X479 Lever , Auger Control, RH 2 405783X479 Lever , T raction Drive Control, LH 4 178888 Bushing, Flange 5 169675 Retainer , Hairpin 6 17060408 Screw , Hex Head 1/4-20 x 3/4 7 178652 Rod, Interlock 8 196333X008 Arm, Impeller Rod 9 196334X008 Arm, T raction Rod 10 196619X479 P anel, Control 11 74780524 Screw[...]

  • Page 26

    26 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44[...]

  • Page 27

    27 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO. DESCRIPTION 1 401619 C[...]

  • Page 28

    28 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) CHAS SIS / ENGINE / PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1 5 5 5 16 56 47 53 10 21 28 57 6 58[...]

  • Page 29

    29 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO. [...]

  • Page 30

    30 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001900) WHEELS / DECALS 32 30 32 30 15 18 17 19 13 20 11 27 27 19 16 20 11 11 11 11 14 15 12 13 18 14 12 4 4 31 34 34 2 3 21 33 22 23 24 25 26 28 28 29 10 4 4 28 28 26 29 25 24 23 22 33 21 1 2 3 7 8 7 9 5 3 1 4 2 1 10 7 6 8 9 11 12[...]

  • Page 31

    31 KEY P ART NO . NO. DESCRIPTION 1 196752X421 Wheel Assembly , 16", Power Steering, LH 2 155443 Pin, Klik 1/4 3 405161 Cover , Power Steering 4 184471 Screw , Hex Head #10-24 x 1/2 5 17060410 Screw 7 17000616 Capscrew , Hex Head, Flanged 1/4-20 x 1/16 8 410294X479 Bracket, Steering Cable, RH 9 410293X479 Bracket, Steering Cable, LH 10 1760040[...]

  • Page 32

    LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer pur - chaser , we will repair or replace, at our option, without charge for parts or labor incurred in repl[...]