Poulan PDGT26H48A manual

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Table of contents for the manual

  • Page 1

    185109 Re v . 1 06.03.03 RH/TR Printed in U.S .A. 02139 OWNER'S MANUAL MODEL: PDGT26H48A LA WN TRACTOR Always W ear Eye Protection During Operation W ARNING: Read the Owner's Manual and fol- low all W arn ings and Safety In struc - tions. Fail ure to do so can result in serious injury . IMPOR T ANT MANUAL Do Not Throw A way 00993-poulan_p[...]

  • Page 2

    2 I. GENERAL OPERA TION • Read, understand, and follow all instr uctions in the manual and on the machine bef ore star ting. • Only allow responsib le adults, who are f amiliar with the in struc tions, to operate the machine . • Clear the area of objects such as rocks , to ys, wire , etc., which could be pick ed up and thro wn by the b lade. [...]

  • Page 3

    3 • Be sure the area is clear of other people bef ore mow- ing. Stop machine if anyone enters the area. • Nev er carry passengers or children ev en with the b lades off . • Do not mow in re verse unless absolutely necessary . Al wa ys look do wn and behind bef ore and while back- ing. • Ne v er carr y children. The y ma y f all off and be s[...]

  • Page 4

    4 CONGRA TULA TIONS on your purchase of a ne w tractor . It has been designed, engineered and manu fa c tured to give you the best possib le dependability and perf ormance. Should you e xperience any prob lem y ou cannot easily rem- edy , please contact your nearest authorized service center/ depar tment W e ha ve competent, w ell-trained tech ni c[...]

  • Page 5

    5 UNASSEMBLED P AR TS (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20 Battery (2) Keys Slope Sheet Keys Gauge Wheels (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bars (4) Retainer Springs (double loop) (4) Clevis Pins (4) Locknuts 3/8-16 (1) Oil Drain Tube For Future Use (4) Shoulder Bolt Mower Leveling Wrench Bubble Level Steering Wheel[...]

  • Page 6

    6 ASSEMBL Y Y our ne w tractor has been assemb led at the f actor y with e xception of those par ts left unassemb led for shipping purposes. T o ensure safe and proper oper ation of your tr actor all par ts and hardware y ou assemble m ust be tightened securely . Use the correct tools as necessar y to insure proper tightness. T OOLS REQUIRED FOR AS[...]

  • Page 7

    7 ASSEMBL Y FIG. 4 02466 02464 SEA T P AN SHOULDER BOL T ADJUSTMENT KNOB FLA T W ASHER SEA T FIG. 3 NO TE: Y ou may now roll or driv e your tr actor off the skid. F ollow the appropriate instruction below to remov e the tractor from the skid. INST ALL SEA T (See Fig. 3) Adjust seat bef ore tightening adjustment knob . • Remov e adjustment knob an[...]

  • Page 8

    8 ASSEMBL Y FIG. 5 FIG. 6 INST ALL MO WER AND DRIVE BEL T (See Figs. 6 and 7) Be sure tractor is on le v el surf ace and mow er suspension arms are raised with attachment lift control. Engage park- ing brak e. • Cut and remov e ties securing anti-sw a y bar and belts. Swing anti-s wa y bar to left side of mo wer dec k. • Slide mo wer under tr a[...]

  • Page 9

    9 ASSEMBL Y ✓ CHE CKLIST BEFORE Y OU OPERA TE AND ENJO Y Y OUR NEW TRA C- T OR, WE WISH T O ASSURE THA T Y OU RE CEIVE THE BEST PER FORM ANCE AND SA TISF ACTION FR OM THIS QU AL ITY PROD UCT . PLEASE REVIEW THE FOLLO WING CHECKLIST : ✓ All assembly instructions hav e been completed. ✓ No remaining loose par ts in car ton. ✓ Batter y is prop[...]

  • Page 10

    10 These symbols ma y appear on your tr actor or in literature supplied with the product. Lear n and understand their mean- ing. OPERA TION DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL P[...]

  • Page 11

    11 OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY R ULES BEFORE OPERA TING Y OUR TRACT OR. Compare the illustrations with y our tractor to f amiliarize y ourself with the location of v arious controls and adjustments. Sav e this man ual f or future ref erence. HEIGHT AD JUST MENT KNOB MO TION CONTROL LEVER A TT A CHMENT[...]

  • Page 12

    12 OPERA TION FIG. 8 MO WER BLADES - • T o stop mo wer b lades ,mov e attachment clutch s witch to “DIS EN GA GED” po si tion. GROUND DRIVE - • T o stop ground drive , depress brak e pedal into full “BRAKE” position. IMPORT ANT : THE MO TION CONTROL LEVER RETURNS T O NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS FULL Y DEPRESSED . ENGINE[...]

  • Page 13

    13 OPERA TION T O OPERA TE MO WER (See Fig. 10) Y our tractor is equipped with an oper ator presence sens ing s witch. Any attempt by the oper ator to leav e the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mo wer with attachment lift control. • Star t mo wer [...]

  • Page 14

    14 OPERA TION T O ST ART ENGINE (See Fig. 7) When star ting the engine f or the fi rst time or if the engine has run out of fuel, it will take e xtra cranking time to mo v e fuel from the tank to the engine. • Be sure freewheel control is in the tr ansmission en gaged position. • Sit on seat in operating position, depress brak e pedal and set [...]

  • Page 15

    15 OPERA TION FIG. 12 PURGE TRANSMISSION CA UTION: Never engage or disengage freewheel le ver while the engine is run- ning. T o ensure proper operation and perf or mance , it is rec om - mend ed that the transmission be purged bef ore operating tractor f or the fi rst time. This procedure will remov e an y trapped air inside the transmission whic[...]

  • Page 16

    16 BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPLETE REGULAR SERVICE MAINTENANCE SCHEDULE EVER[...]

  • Page 17

    17 MAINTENANCE TRA CT OR Alwa ys observe saf ety rules when performing any main- te nance. BRAKE OPERA TION If tractor requires more than six (6) f eet stopping distance at high speed in highest gear , then br ake m ust be adjusted. (See “T O ADJUST BRAKE” in the Service and Ad just ments section of this manual). TIRES • Maintain proper air p[...]

  • Page 18

    18 MAINTENANCE TRANSAXLE COOLING The f an and cooling fi ns of transmission should be kept clean to assure proper cooling. Do not attempt to clean f an or transmission while engine is running or while the transmission is hot. T o prev ent pos- sible damage to seals , no not use high pressure water or steam to clean transaxle. • Inspect cooling f[...]

  • Page 19

    19 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spar k arrester (if equipped) as it could create a fi re hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after e very 100 hours of operation, whiche v er occurs fi rst. Spark plug type and gap setting are shown in “PROD UCT SPEC [...]

  • Page 20

    20 SER VICE AND ADJUSTMENTS T O REMO VE MO WER (See Fig. 19) • Place attachment clutch in “DIS EN GA GED” position. • If equipped, tur n height adjustment knob to low est set ting. • Low er mower to its lo west position. • Disengage belt tension rod from lock br ack et. CA UTION: Rod is spring loaded. Ha ve a tight grip on rod and relea[...]

  • Page 21

    21 Check adjustment on right side of trac tor . P osition any b lade so the tip is pointing straight f orw ard. Measure distance "B" at front and rear tip of the blade . • Bef ore making any necessar y ad just ments, check that both front plate links are equal in length. • If links are not equal in length, adjust one link to same leng[...]

  • Page 22

    22 T O REPLA CE MO WER BLADE (SEC OND AR Y) DRIVE BEL T (See Fig. 25) P ark the tractor on le v el surf ace. En gage parking brake . • Remov e mower (See “T O REMO VE MOWER” in this section of manual). • Remov e screws from R.H. and L.H. mandrel cov ers and re m ove c ove r s. REMO VE MO WER DRIVE BEL T (Ref er to “T O REMO VE MOWER DRIVE[...]

  • Page 23

    23 SER VICE AND ADJUSTMENTS T O ADJUST A TT A CHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in br ake that stops the pulle y within 5 seconds. Eventually , the inter nal brak e will wear which ma y cause the mower b lades to not engage , or , to not stop as required. Adjustments should be ma[...]

  • Page 24

    24 00663 RE TA I N ING RING WA S H ERS FIG. 29 AXLE CO VER T O REMO VE WHEEL FOR REP AIRS FRONT WHEEL (See Fig. 29) • Block up axle securely . • Remove axle co v er , retaining ring and washers to allo w wheel remov al. • Repair tire and reassemble . • Replace washers and snap retaining ring securely in axle groov e . • Replace axle cov e[...]

  • Page 25

    25 TERMINAL GU ARD TERMINAL A CCESS DOOR FIG. 31 HEX BOL T KEPS NUT POSITIVE (RED) CABLE NEGA TIVE (BLA CK) CABLE SER VICE AND ADJUSTMENTS REPLA CING B A TTER Y (See Fig. 31) W ARNING: Do not short battery ter- mi nals by allowing a wrenc h or any other object to contact both terminals at the same time. Bef ore connecting battery , remove metal bra[...]

  • Page 26

    26 T O REPLA CE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the gri ll. • Replace b ulb in holder and push b ulb holder securely back into the hole in the bac kside of the grill. • Close hood. INTERLOCKS AND RELA YS Loose or damaged wiring may cause y our tractor to run poorly , stop r unning, or pre v[...]

  • Page 27

    27 SER VICE AND ADJUSTMENTS CLAMP SCREW FIG. 34 FIG. 33 SWIVEL CLAMP SCREW ST OP ENGINE T O AD JUST THRO TTLE CON TROL CABLE (See Fig. 33) The throttle control has been preset at the f actor y and ad just ment should not be necessar y . Chec k adjustment as described below bef ore loosening cable . If adjustment is necessar y , proceed as follows: [...]

  • Page 28

    28 ST ORA GE Immediately prepare your tr actor f or storage at the end of the season or if the tractor will not be used f or 30 da ys or more. W ARNING: Ne ver store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark. Allow the engine to cool bef ore storing in any en cl o sure . TRA CT OR Rem[...]

  • Page 29

    29 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se v eral minutes bef ore attempting to start. 4. Bad spar k plug. 4. Replace spark plug. 5. Dir ty air fi lter . 5. Clean/replace air fi lter . 6. Di[...]

  • Page 30

    30 PROBLEM CA USE CORRECTION Engine continues to run 1. F aulty operator-safety presence control system. 1. Check wiring, s witches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutc h department. engaged P oor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade . Tighten[...]

  • Page 31

    31 TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 SCHEMA TIC BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD[...]

  • Page 32

    32 30 33 24 42 43 40 26 28 25 50 29 27 27 41 16 12 12 11 10 8 2 1 27 D . C . A M P E R E S 45 81 46 89 22 79 21 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 ELECTRICAL[...]

  • Page 33

    33 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 ELECTRICAL 1 144927 Batter y 2 74760412 Bolt He x Head 1/4-20 x 3/4 8 7603J T ray , Bat ter y 10 145211 Bolt Btr F rt 1/4-20 x 7.5 zinc 11 150109 Holdown Battery F ront Mount 12 145769 Nut Push Nylon 1/4" 16 176138 Switch Interlock Push-In 21 175688 Harness Hea[...]

  • Page 34

    34 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 CHASSIS AND ENCLOSURES 31 68 43 34 47 24 39 17 86 166 2 19 20 16 17 56 21 47 17 28 91 1 36 36 50 17 17 8 156 156 156 152 159 6 7 7 7 30 45 17 35 5 14 18 130 130 144 17 130 142 17 130 32 17 139 17 33 139 122 150 167 122 148 153 130 157 158 37 17 17 58 161 162 138 17 [...]

  • Page 35

    35 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 CHASSIS AND ENCLOSURES 1 180375 Rail, F r ame RH 2 175282 Dra wbar , Gt 5 163976X428 Dash 6 157882 Dash Asm., Low er 7 17720408 Screw , Thd Cut 1/4-20 x 1/2 8 145166 Suppor t, Batter y 14 175260X428 Hood Asm., Pnt 16 121794X Cov er , Access 17 17060612 Screw , 3/8-1[...]

  • Page 36

    36 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 GROUND DRIVE 9 7 55 65 130 131 34 35 37 38 40 41 42 68 46 36 37 38 64 39 56 29 89 132 77 70 74 89 120 89 133 120 98 112 123 94 94 126 138 23 114 73 120 127 153 143 48 120 117 52 129 50 117 48 128 142 58 77 152 151 135 137 6 22 124 125 111 121 122 114 20 147 146 61 1[...]

  • Page 37

    37 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 GROUND DRIVE KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 - - - - - - - T ransaxle Hydro Gear 331-3000 (Order P ar ts F rom T rans- axle Manuf acturer) 2 7070E K ey Sq. 1/4 x 2.5 3 7563R W asher Thr ust 6 76020412 Pin, Cotter 7 140507 Wheel, Hub[...]

  • Page 38

    38 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 STEERING ASSEMBL Y 47 48 46 49 50 8 6 29 28 23 31 41 22 21 20 44 1 24 14 25 34 33 32 6 27 42 27 6 19 15 14 35 18 16 9 8 7 2 6 6 4 14 14 14 15 12 9 3 8 7 3 6 6 5 13 13 7 8 14 15 14 26 10 11 steering_8-vgt 14 14 36[...]

  • Page 39

    39 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 STEERING ASSEMBL Y 1 180656 Wheel, Steering 2 178557 Axle Asm., F ront 3 6855M Fitting, Grease 4 161849 Spindle Asm, LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X W asher 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 121232X C[...]

  • Page 40

    40 KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions giv en in U .S . inches 1 inch = 25.4 mm 1 - - - - - - - Engine Br iggs , Model No . 446777 (Order par ts from engine manuf.) 2 149723 Muffl er Side 8 121361X Pulley V -Idler 9 177748 K eeper Asm. Belt Engine V GT 10 175287 Bushing 11 179335 Clutch Electric 12 143996 Pulley Engine [...]

  • Page 41

    41 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 SEA T ASSEMBL Y 1 171684 Seat 2 140551 Brac ket, Piv ot Seat 4 127018X Bolt, Shoulder 5/16-18 x .62 5 145006 Clip , Push-In Hinged 6 73800600 Nut, Crownloc k 3/8-16 7 124181X Spring, Seat Cprsn. 8 171877 Bolt 5/16-18 UNC x 3/4 w/Sems 10 182493 P an, Seat 12 121246X [...]

  • Page 42

    42 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 DECALS 23 1 3 9 14 4 23 10 19 6 8 17 11 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 164097 Decal, Dash 2 185519 Decal, Engine 3 176272 Decal, Hood, RH 4 176273 Decal, Hood, LH 5 185539 Decal, Hood Sides 6 170563 Decal, W a rning 7 166960 Decal,[...]

  • Page 43

    43 KEY P ART NO . NO . DESCRIPTION 1 121006X Rod Asm., Lev er 2 180045 Shaft Asm., Lift Vgt 3 159189 Le v er Asm., Lift Rh 4 12000022 E-Ring T ruarc #5133-87 5 19292016 W asher 29/32 x 1-1/4 x 16 Ga. 6 71110624 Bolt, Fin He x 3/8-16 x 1-1/2 7 175830 Grip, Handle 8 175831X421 Button, Plunger 9 122364X Plunger , Le v er Lift 10 183894 Spring 0.62 OD [...]

  • Page 44

    44 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 100 113 17 48 19 5 6 3 14 15 47 49 49 49 49 130 43 121 126 97 115 50 50 98 42 99 42 114 110 112 21 122 42 97 36 37 184 mower_dec k.48prem_2 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 MO WE[...]

  • Page 45

    45 REP AIR P AR TS TRA CT OR - MODEL NUMBER PDGT26H48A, PRODUCT NUMBER 954 56 95-30 MO WER DECK KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions giv en in U .S . inches 1 inch = 25.4 mm 1 180358X421 Deck W eldment Mo wer 48 3 178915 Brac ket Asm., Sw a y Bar 5 4939M Retainer Spring 6 178024 Swa y Bar D[...]

  • Page 46

    46 LIMITED W ARRANTY The Manuf acturer warr ants to the original consumer purchaser that this product as manufactured is free from def ects in materi- als and work man ship. For a period of two (2) y ears from date of purchase by the original consumer purchaser , w e will repair or replace, at our option, without charge f or par ts or labor incurre[...]

  • Page 47

    47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

  • Page 48

    Y our POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SER VICE OR REPLACEMENT P ARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone[...]