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Poulan 96192001902 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL MODEL NUMBER: PP11530ES SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury . 420915 07.15.08 TH Printed in U.S.A.[...]

  • Page 2

    2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be e[...]

  • Page 3

    3 CONGRA TUL A TIONS on your purchase of a new snow thrower . It has been designed, engineered and man u fac tured to give best possible dependability and per for mance. Should you experience any problem you cannot easily remedy , please contact your nearest authorized service center . We have competent, well-trained tech ni cians and the proper to[...]

  • Page 4

    4 P ARTS P ACKED SEP ARA TEL Y IN CARTON (1) POWER CORD (198563) (1) DISCHARGE CHUTE (2) SHEAR BOL TS 1/4-20 x 1-3/4 (198636) (2) SP ACERS (198638) (1) WASHER 3/8 (19131316) (1) L OCKNUT 5/16-18 (751153) (1) CARRIAGE BOL T 5/16-18 x 5/8 (72250505) (1) L OCKNUT 1/4-20 (191730) (1) NYL ON WASHER (179246) (1) SHOULDER BOL T 1/4-20 (179829) (1) SPRING [...]

  • Page 5

    5 Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower . Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly , operation and maintenance of the product. Y our new snow thrower has been as sem bled at the factory with the ex cep tion of t[...]

  • Page 6

    6 AS SEMBL Y / PRE-OPERA TION INST ALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod positioned under left side of control panel, push ro[...]

  • Page 7

    7 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower . 2. Position chute rotator head over chute bracket. If[...]

  • Page 8

    8 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literat[...]

  • Page 9

    9 OPERA TION Throttle/engine control - used to se lect either F AST or SL OW engine speed and to STOP the engine. T raction drive control lever - used to engage power -pro- pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow). Discharge chute control lever - used to change the di- rec ti[...]

  • Page 10

    10 TO CONTROL SNOW DISCHARGE (See Fig. 14) WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup. If the discharge chute or au ger become clogged, shu[...]

  • Page 11

    11 • Squeeze traction drive control lever to handle to en gage the drive system. • Release traction drive control lever to stop the forward or reverse movement of the snow thrower . SPEED and DIRECTION are controlled by the drive speed control lever . • Press downward on the speed control lever and move lever to de sired po si tion BE FORE en[...]

  • Page 12

    12 BEFORE ST ARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 21) The engine on your snow thrower has been shipped, from the factory , already filled with oil. 1. Check engine oil with snow thrower on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil le[...]

  • Page 13

    13 TO ST ART ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Y our snow thrower engine is equipped with both a 120 V olt A.C. electric starter and a recoil starter . The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 V olt A .C. household current. • Be sure your house is [...]

  • Page 14

    14 SAE 5W -30 Motor Oil See “ENGINE” in Maintenance section General Purpose Grease GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual. Some ad j[...]

  • Page 15

    15 MAINTENANCE AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory . The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower [...]

  • Page 16

    16 3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely . CAUTION: Do not substitute. Use only original equip ment capscrew/shear bolts as sup plied with your snow thrower . 4. Insert safety ignition key and reconnect spark plug wi[...]

  • Page 17

    17 1. REMOVE GASOLINE FROM FUEL T ANK - Drain gaso- line from fuel tank into a suitable container , out doors, away from fire or flame. Wipe up any spilled gasoline. 2. REMOVE DISCHARGE CHUTE - Loosen locknut se cur ing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and dis charge chute to be removed fro[...]

  • Page 18

    18 SERVICE AND ADJUSTMENTS STORAGE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or ga[...]

  • Page 19

    19 Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank. 4. Throttle in STOP position. 4. Move throttle to F AST position. 5. Choke in OFF position. 5. Move to FULL position. 6. [...]

  • Page 20

    20 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBL Y 2 (EXPLODED) 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33 34 01.07.004-B[...]

  • Page 21

    21 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO[...]

  • Page 22

    22 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBL Y KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 2 3 (5x) 4 (5x) 01.07.003-A 1 404930X428 AUGER HOUSING 2 404933X479 SCRAPPER BAR 3 72270505 CARRIAGE BOL T 5/16 − 18 X .625 4 155377 NUT 5/16 − 18 1 2 01.07.019-A 1 420497X479 AUGER [...]

  • Page 23

    23 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBL Y KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 1 2 3 2 3 01.07.024-B 1 420478 A UGER BEARING 2 411939 BEARING PL UG 3 179582 SCREW 5/16 − 18 X 1.00 1 2 3 4 4 3 01.11.001-A 1 174762X479 SKID PL A TE LH 2 178777X479 SKID PL A TE RH 3[...]

  • Page 24

    24 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBL Y 1 2 5 3 4 3 4 1 2 5 3 4 3 4 01.16.001-A KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 181160X479 DRIF T CUTTER BAR 2 72270506 CARRIAGE BOL T 5/16 − 18 X .750 3 179246 PL ASTIC WASHER 4 10040500 L OCKWASHER 5/16 5 128638 NUT 5/16 ?[...]

  • Page 25

    25 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CONTROL P ANEL / DISCHARGE CHUTE KEY P ART NO . NO . DESCRIPTION 1 2 4 6 6 *11 *12 *8 *9 *13 *10 3 5 7 14 15 01.09.002-B 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBL Y 4 420325 DEFLECTOR SEAL 5 414280 KNOB BL ACK 6 128415 POP RIVET 7 175[...]

  • Page 26

    26 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CONTROL P ANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1 2 2 *3 *6 *6[...]

  • Page 27

    27 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) HANDLES KEY P ART NO . NO . DESCRIPTION 1 4 5 6[...]

  • Page 28

    28 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION KEY P A[...]

  • Page 29

    29 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION 1 2 3 4[...]

  • Page 30

    30 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - MODEL PP11530[...]

  • Page 31

    31 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION 1a 1b 1b [...]

  • Page 32

    32 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) DRIVE 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65 23 23 23 59 63 61 62 66 60 48 49 45 47 46 15 11 76 ITEM 43 EXPLODED 0[...]

  • Page 33

    33 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) DRIVE KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 198474 SPEED SELECTOR ASSEMBL Y 2 17501010 SCREW 10 − 24 X .625 3 402685X428 END PL A TE 4 17490508 SCREW 5/16 − 18 X .50 5 57079 WASHER 6 405485 CONTROL ARM 7 198580 CLEVIS PIN 8 403097X004 SHIF TER PL A TE 9 4[...]

  • Page 34

    34 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO .[...]

  • Page 35

    35 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) WHEELS 2 2 1 3 [...]

  • Page 36

    36 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) WHEELS KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 2 01.06.006-A 1 196752X421 WHEEL ASSEMBL Y LH 2 196753X421 WHEEL ASSEMBL Y RH 2 1 3 01.15.003-A 1 410293 CABLE BRACKET LH 2 410294 CABLE BRACKET RH 3 17060410 SCREW 1/4 − 20 X .625 NOTE: All component dimensions [...]

  • Page 37

    37 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) BAG OF P ARTS KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 14 12 13 01.14.003-A 1 198563 POWER CORD 2 169675 RET AINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOL T 1/4 − 20 6 179246 NYL ON WASHER 1/4 − 20 7 191730 L OC[...]

  • Page 38

    38 KEY P ART NO . NO. DESCRIPTION 1 181037 DECAL, DANGER 2 187867 DECAL, POUL AN PRO , 11 HP / 30" 3 181035 DECAL, DANGER, DEFLECTOR 4 181042 DECAL, DANGER 5 187892 DECAL, POUL AN PRO 6 181033 DECAL, INSTRUCTION 7 415399 DECAL, LH TRIGGER 8 415398 DECAL, RH TRIGGER 9 415475 DECAL, SPEED CONTROL 10 183730 DECAL, REMOTE DEFLECTOR CONTROL - - 420[...]

  • Page 39

    39 SERVICE NOTES[...]

  • Page 40

    LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer pur - chaser , we will repair or replace, at our option, without charge for parts or labor incurred in repl[...]