Poulan Pro POULANPRO PRK17H42STB manual

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Table of contents for the manual

  • Page 1

    IMPORTANT MANUAL Do Not Throw Away Poulan OWNER'S MANUAL MODEL: PRK17H42STB LAWN TRACTOR WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. AL WAYS WEAR EYE PROTECTION DURING OPERA TION 178227 1.16.00 RE Printed in U.S.A.[...]

  • Page 2

    SAFETY RULES & Safe Operation Practices for Ride-On Mowers & IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the m[...]

  • Page 3

    SAFETY RULES & :Safe Operation Practices for Ride-On Mowers & Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Nevercarry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always Iookdown and behind before and while backing. Nevercarry children[...]

  • Page 4

    PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OILTYPE (API-SF-SJ): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") GROUND SPEED (MPH): Forward: 0-5.5 Reverse 0-2.4 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING S[...]

  • Page 5

    UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert Sleeve Steering Extension Shaft (1) Hex Bolt 3/8-16 x 1 Steering Adapter (1) Large Flat Washer f__-. / (1) Lock washer 3/8 (1) Locknat 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 Seat (1) Washer @ 17/32 x 1-3/16 x 12 Gauge (1) Knob For Future Use Slope Sheet (2) Keys (2) Mulch 5[...]

  • Page 6

    ASSEMBLY You r new tractor has been assembled at the factory with exception of those parts left u nassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wr[...]

  • Page 7

    ASSEMBLY SEAT BOX LABEL FIG. 2 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. Remove adjustment knob and flat washersecuring seat to card board packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. Place seat on seat pan so [...]

  • Page 8

    ASSEMBLY CHECK TIRE PRESSURE IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER, THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWE[...]

  • Page 9

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE A LIGHTS ON OVER TEMP 1_ ! LIGHT 0 m FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED MOWER LIFT r 'l R N ATTACHMENT REVER[...]

  • Page 10

    OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. AMMETER ATTACHMENT LIGHT CLUTCH LEVER IGNITION SWITCH SWITCH POSITION THROTTLE/CHO[...]

  • Page 11

    OPERATION SAFETY GLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO US[...]

  • Page 12

    OPERATION TO OPERATE ON HILLS TO ADJUST GAUGE WHEELS (See Fig. 7) Gauge wheels are properly adjusted when they are slightly offthe ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. Adjust gauge wheels with tractor on a fla[...]

  • Page 13

    OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on thetube. Donotthreadthe[...]

  • Page 14

    OPERATION Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) [...]

  • Page 15

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ._'o_ _/___,o_o_'_/_/" AS YOU COMPLETE ..... REGULAR SERVICE .%>"_4._:/'¢q'_..._/'_.-_e_"SERVICE DATES C _:: kk Biraek;,OsPe[_:i° n _ Check Operator Presence and T Interlock Systems I_ R Check for Loose Fasteners _1_ _7 A Sharpen/Replace Mower Blades 1_4 C L[...]

  • Page 16

    CUSTOMER RESPONSIBILITIES MANDREL ASSEMBLY TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6)feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES Maint[...]

  • Page 17

    CUSTOMER RESPONSIBILITIES NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. Open battery bo[...]

  • Page 18

    CUSTOMER RESPONSIBILITIES CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling [...]

  • Page 19

    SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key '=OFF" and remove key. Make sure the blades and all moving parts have compl[...]

  • Page 20

    SERVICE AND ADJUSTMENTS BOTH FRONT LINKS MUST BE EQUAL IN LENGTH SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) Raise mower to its highest position. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. If adjustm[...]

  • Page 21

    SERVICE AND ADJUSTMENTS WITH PARKING BRAKE "ENGAGED" NUT JAM NUT O pAT,NO DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST- MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 23 TO REPLACE MOTION DRIVE BELT (See Fig. 24) Parkthe tractor on level surface. Engage parking brake. For assistance, there is a belt ins[...]

  • Page 22

    SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Figs. 28 and 29) WASHERS RETAINING i _SQUARE KEY (REAR WHEEL ONLY) FIG. 26 TO START ENGINE WITH A WEAK BATTERY See Fill. 27) CAUTION: Lead-acid batteries generate I explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your[...]

  • Page 23

    SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30) Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure. ENGINE D RE FIG. 30 THROTTLE LEVER FIG. 31 TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31) The throttle c[...]

  • Page 24

    STORAGE ENGINE Immediately prepare your tractorfor storage at the end of the season or if the tractor will not be used for 30 days or more. A CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mowerfrom tr[...]

  • Page 25

    TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Ca[...]

  • Page 26

    TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" CAUSE 1. Faulty operator-[...]

  • Page 27

    SCHEMATIC TRACTOR- - MODEL NUMBER PRK17H42STB MIIB &Ill& BLACK BATTERY SOLENOID RED FUSE CLUTCH / BRAKE I - (PEDAL UP) ' WHITE I I I STARTER BLACK • i I i I I I I I BLUE • F_ bLUEI BLUE r J L _ i FUEL __NTC I LINE rI ' (CLUTCH OFF) 'r.__ I , J 'CREEN,• _ I i • • _ i i 85 86 i FUEL SHUT-OFF I _L_fLJ_ SOLENOID SE[...]

  • Page 28

    ELECTRICAL TRACTOR- - MODEL NUMBER PRK17H42STB 21 22 I I 42 i I I i 41 26 I I I I I - I 33 I I I I f I I I I 52 29 28 28 16 / / I I I [...]

  • Page 29

    ELECTRICAL TRACTOR - - MODEL NUMBER PRK17H42STB KEY PART NO. NO. DESCRIPTION 1 144925 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 156417 Case Battery Mech Hinge 16 161343 Switch Interlock 21 166181 Harness Socket Light 22 4152J Bulb, Light # 1156 24 4799J Cable Battery 25 146147 Cable Battery 6 Ga Red w/16 wire 26 175158 FuseAmp 27 73510400 Nu[...]

  • Page 30

    CHASSIS TRACTOR- - MODEL NUMBER PRK17H42STB 3O i 26 31 208 _ / 26 5 J 25 53 52 55 57 12 58 28 29 208 26 33 10 208 54 207 35 34 26 208 30[...]

  • Page 31

    CHASSIS TRACTOR - - MODEL NUMBER PRK17H42STB KEY PART NO. NO. DESCRIPTION 1 174619 2 176554 3 17060612 5 155272 9 168337X012 10 72140608 11 155927 12 145660 13 172108 14 17490608 17 159639X428 18 126938X 20 156437 23 124028X 24 74780616 25 19131312 26 73800600 28 170474 29 170472X599 30 169470X428 31 136619 33 145244X428 34 145243X428 35 72110606 3[...]

  • Page 32

    ORnv_ TRACTOR "" MODEL NUMBER PRK17H42STB[...]

  • Page 33

    DRIVE TRACTOR - - MODEL NUMBER PRK17H42STB KEY NO. 8 10 14 15 16 19 21 22 24 25 26 27 28 29 3O 32 34 35 36 37 38 39 4O 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 PART NO. 165619 76020416 10040400 74490544 73800500 73800600 140845 169498 73350600 106888X 19131316 76020412 175765 71673 169592 74760512 175578 120183X 19211616 1572H 165936 7476064[...]

  • Page 34

    TRACTOR - - MODEL NUMBER PRK17H42STB STEERING ASSEMBLY L -'L'-'_36 _63 i 29 / 29 46 67 8 - 6 68 jf 29 r 40 10 32 34 35 34[...]

  • Page 35

    TRACTOR - - MODEL NUMBER PRK17H42STB STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 2 172393 3 169840 4 169839 5 6266H 6 121748X 8 12000029 10 175121 11 10040600 13 136518 15 145212 17 177876 29 17060612 32 171888 33 19111216 34 10040500 35 73540500 36 155099 37 152927 38 159946X428 39 19132411 40 7810H 41 159945 42 145054X428 43 12174[...]

  • Page 36

    TRACTOR- - MODEL NUMBER PRK17H42STB SEAT ASSEMBLY 10 W / / i / I I I I I 17 12 11 I 3 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 171683 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 166369 121246X DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/I[...]

  • Page 37

    DECALS TRACTOR- - MODEL NUMBER PRK17H42STB 11 16 4 4 3 10 2 20 14 KEY PART NO. NO. 1 157032 2 176303 3 176308 4 176304 5 177526 6 169210 8 170563 9 172740 10 157140 KEY PART DESCRIPTION NO. NO. Decal Oper 11 172743 Decal FenderAuto 14 160396 Decal Hood LH 16 176307 Decal Side Panel Logo 20 145005 Decal HP Engine - - 133671 Decal By Pass Lt Hydro - [...]

  • Page 38

    ENGINE TRACTOR- - MODEL NUMBER PRK17H42STB 2_ 8O 4O 38 i 61 105 33 37 29 OPTIONAL EQUIPMENT Spark Arrester I _101 4 / / _ /_ ¸_ _ _ _ 38[...]

  • Page 39

    ENGINE TRACTOR - - MODEL NUMBER PRK17H42STB KEY PART NO. NO. DESCRIPTION 1 2 3 170805 17720410 4 159420 13 12-041-03 14 148456 16 11050600 23 169837 29 137180 31 174642 32 140527 33 123487X 37 137040 38 148315 40 124028X 44 17670412 45 17000612 46 19091416 77 19101216 80 74760508 81 73510400 101 M73030800 105 17120616 Control Th/ch Flag Screw Hex T[...]

  • Page 40

    MOWER DECK TRACTOR- - MODEL NUMBER PRK17H42STB 157 67 68 156 155 r- !147 142 90 1 9O 34 _116 113 119 118_ 2 16 18 . 28 29 18 lOl lO2 f 21 22 23 24 .117 -116 103 105 / 106 25 27 40[...]

  • Page 41

    MOWER DECK TRACTOR - - MODEL NUMBER PRK17H42STB KEY PART NO. NO, 1 165892X421 2 72140506 3 138017 4 165460X421 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 134149 138498 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 3[...]

  • Page 42

    MOWER LIFT TRACTOR- - MODEL NUMBER PRK17H42STB 7 41 38 40 19 12 49 13 2 30 _j50 3 6 5 13 13-- 32 32 19 20 1718 20 15 42[...]

  • Page 43

    MOWER LIFT TRACTOR - - MODEL NUMBER PRK17H42STB KEY PART NO. NO. DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183)( 7 125631X 8 170770 11 139865 12 139866 13 4939M 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 23 110807X 24 19131016 25 2876H 26 169484 27 126971X 28 73350600 29 138057 30 150233 31 169865 32 73[...]

  • Page 44

    SERVICE NOTES 44[...]

  • Page 45

    SERVICE NOTES 45[...]

  • Page 46

    LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing p[...]

  • Page 47

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I "" SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL "4 A Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slo[...]

  • Page 48

    PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during thelifeofyour unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of you[...]