Poulan Pro 404040 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Poulan Pro 404040, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Poulan Pro 404040 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Poulan Pro 404040. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Poulan Pro 404040 should contain:
- informations concerning technical data of Poulan Pro 404040
- name of the manufacturer and a year of construction of the Poulan Pro 404040 item
- rules of operation, control and maintenance of the Poulan Pro 404040 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Poulan Pro 404040 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Poulan Pro 404040, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Poulan Pro service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Poulan Pro 404040.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Poulan Pro 404040 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OPERA T OR'S MANU AL MODEL: PB185H42L T LA WN TRA CT OR AL W A YS WEAR EYE PR O TECTION DURING OPERA TION Visit our website: www .poulan.com W ARNING: Read this Man u al and follo w all Warnings and Saf ety Instructions. F ail ure to do so can re sult in serious in ju ry . IMPOR T ANT MANU AL Do Not Thr ow A wa y 404040 01.11.06 VB Printed in [...]

  • Page 2

    2 I. GENERAL OPERA TION • Read, understand, and f ollow all instructions on the machine and in the manual bef ore star ting. • Do not put hands or f eet near rotating par ts or under the machine. K eep clear of the discharge opening at all times. • Only allow responsible adults, who are f amiliar with the in struc tions , to operate the machi[...]

  • Page 3

    3 • Be sure the area is clear of bystanders bef ore operat- ing. Stop machine if anyone enters the area. • Ne v er carr y passengers. • Do not mow in re v erse unless absolutely necessar y . Al w a ys look down and behind bef ore and while back- ing. • Ne v er carry children, ev en with the b lades shut off . They ma y f all off and be seri[...]

  • Page 4

    4 CONGRA TULA TIONS on your purchase of a ne w tractor . It has been designed, engineered and manu fa c tured to give you the best possib le dependability and perf ormance. Should you e xper ience any problem y ou cannot easily rem- edy , please contact your nearest authorized service center/ depar tment. We ha v e com pe tent, well-tr ained tech n[...]

  • Page 5

    5 UNASSEMBLED P AR TS Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Boot Seat (2) Keys Slope Sheet Key (1) Oil Drain Tube (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer Steering Extension Shaft Steering Wheel Adapter[...]

  • Page 6

    6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A sock et wrench set will mak e assemb ly easier . Stan dard wrench sizes are listed. (1) 3/4" wrench Pliers (1) 1/2" wrench Tire pressure gauge Utility knif e When right or left hand is mentioned in this man ual, it means when you are in the oper ating po si tion (seated be hind the steer ing whe[...]

  • Page 7

    7 ASSEMBL Y FIG. 2 FIG. 3 CHECK B A TTER Y (See Fig. 3) • Lift seat pan to raised position. • If this batter y is put into ser vice after month and year indicated on label (label located between terminals) charge batter y for minim um of one hour at 6-10 amps. (See "BA TTER Y" in MAINTENANCE section of this manual f or charging instru[...]

  • Page 8

    8 ASSEMBL Y ✓ CHECKLIST BEFORE Y OU OPERA TE Y OUR NEW TRAC T OR, WE WISH TO ASSURE THA T Y OU RECEIVE THE BEST PER- FORMANCE AND SA TISF ACTION FR OM THIS QU ALITY PRODUCT . PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions hav e been com plet ed. ✓ No remaining loose par ts in car ton. ✓ Batter y is properly prepared and [...]

  • Page 9

    9 OPERA TION These symbols ma y appear on your tr actor or in literature supplied with the product. Lear n and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT R[...]

  • Page 10

    10 02838_LSW OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY R ULES BEFORE OPERA TING Y OUR TRA CT OR Compare the illustrations with y our tractor to f amiliarize y ourself with the locations of v arious controls and ad just ments. Sav e this man ual f or future ref erence . Our tractors conf orm to the applicable saf et[...]

  • Page 11

    11 OPERA TION The operation of any tractor can result in f oreign objects thr own into the e yes, which can result in severe e ye dam age. Al wa ys wear safety glass es or eye shields while op- erating your tractor or per fo r m ing any adjustments or repairs. W e rec om mend a wide vision safety mask o ver spectacles or stan dard safety glasses. N[...]

  • Page 12

    12 OPERA TION T O OPERA TE ON HILLS W ARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across an y slope. • Choose the slo west speed bef ore star ting up or down hills. • A v oid stopping or changing speed on hills . • If stopping is absolutely necessary , push clutch/brak e pedal quickly to br ake positio[...]

  • Page 13

    13 ADD GASOLINE • Fill fuel tank to bottom of fi ller neck. Do not ov erfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead o xide deposits and reduce valv e life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 da ys to a[...]

  • Page 14

    14 FIG. 9 MO WING TIPS • Mower should be properly le v eled f or best mo wing per- f ormance. See “T O LEVEL MOWER HOUSING” in the Ser vice and Adjustments section of this manual. • The left hand side of mower should be used f or trim- ming. • Drive so that clippings are discharged onto the area that has been cut. Hav e the cut area to th[...]

  • Page 15

    15 MAINTENANCE LUBRICA TION CHART ➀ FRONT WHEEL BEARING ZERK ➀ FRONT WHEEL BEARING ZERK ➁ ENGINE ➀ SPINDLE ZERK ➀ SPINDLE ZERK ➀ GENERAL PURPOSE GREASE ➁ REFER T O MAINTENANCE “ENGINE” SECTION IMPORT ANT: DO NO T OIL OR GREASE THE PIVO T POINTS WHICH HA VE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL A TTRACT DUST AND DIR T T[...]

  • Page 16

    16 MAINTENANCE BLADE REMO V AL (See Fig. 10) • Raise mower to highest position to allo w access to blades . • Remov e b lade bolt, lock w asher and fl at washer se cur ing bla d e. • Install new or resharpened blade with trailing edge up tow ards deck as sho wn. IMPORT ANT : T O ENSURE PROPER ASSEMBL Y , CENTER HOLE IN BLADE MUST ALIGN WITH [...]

  • Page 17

    17 MAINTENANCE V- B E LT S Check V -belts f or deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able. Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission f an and cooling fi ns should be kept clean to assure proper cooling. Do not attempt to clean f an or trans[...]

  • Page 18

    18 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spar k arrester (if equipped) as it could create a fi re hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after e v er y 100 hours of operation, whiche v er occurs fi rst. Spark plug type and gap setting are shown in “PROD UCT SPE[...]

  • Page 19

    19 SER VICE AND ADJUSTMENTS FIG. 15 T O LEVEL MO WER HOUSING Adjust the mower while tr actor is parked on le v el g round or drive wa y . Make sure tires are properly infl ated (See “PROD UCT SPECIFICA TIONS” section of this manual). If tires are ov er or underinfl ated, you will not properly adjust you r m owe r. TRA CT OR W ARNING: T O A V [...]

  • Page 20

    20 FIG. 20 T O REPLACE MO WER BLADE DRIVE BEL T (See Fig. 20) The mower b lade driv e belt ma y be replaced without tools. P ark the tractor on le v el surf ace . Engage parking brake. BEL T REMO V AL - • Remove mo wer from tr actor (See “T O REMO VE MO W ER” in this section of this manual). • W ork belt off both mandrel pulleys and idler p[...]

  • Page 21

    21 SER VICE AND ADJUSTMENTS TRANSAXLE MO TION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 23) The motion control le v er has been pre set at the factory and adjustment should not be necessar y . • Loosen adjustment bolt in front of the r ight rear wheel, and lightly tighten. • Star t engine and mov e motion control le v er until tractor does no[...]

  • Page 22

    22 FIG. 25 SER VICE AND ADJUSTMENTS T O REMO VE WHEEL FOR REP AIRS (See Fig. 24) • Block up axle securely . • Remove axle co v er , retaining r ing and washers to allo w wheel remov al (rear wheel contains a square k e y - Do not lose). • Repair tire and reassemble . • On rear wheels only: align groo v es in rear wheel hub and axle. Inser t[...]

  • Page 23

    23 SER VICE AND ADJUSTMENTS FIG. 27 T O REMO VE HOOD AND GRILL ASSEMBL Y (See Fig. 28) • Raise hood. • Unsnap headlight wire connector . • Stand in front of tractor . Gr asp hood at sides, tilt to ward engine and lift off of tractor . • T o replace, re v erse abov e procedure . T O REPLACE HEADLIGHT B ULB • Raise hood. • Pull bulb holde[...]

  • Page 24

    24 ST ORA GE Immediately prepare your tr actor f or storage at the end of the season or if the tractor will not be used f or 30 da ys or more. W ARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark. Allo w the engine to cool before storing in any en cl o sure. TRA CT OR Remov[...]

  • Page 25

    25 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se v eral minutes bef ore attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter . 5. Clean/replace air fi lter . 6. Dirt[...]

  • Page 26

    26 TR OUBLESHOO TING POINTS Engine dies when 1. Re verse operation system 1. T ur n ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run 1. F aulty operator-saf ety presence control system. 1. Check wiring, [...]

  • Page 27

    27 LIMITED W ARRANTY The Manuf acturer warr ants to the original consumer purchaser that this product as manufactured is free from def ects in materi- als and work man ship. For a period of two (2) y ears from date of purchase by the original consumer purchaser , we will repair or replace, at our option, without charge f or parts or labor incurred [...]

  • Page 28

    28 SER VICE NO TES[...]

  • Page 29

    29 15 DEGREES MAX. FOLD ALONG DO TTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preve[...]

  • Page 30

    This product has been exper tly en gi neered and carefully manu f ac tured to rigid quality stan dards. As with all mechanical products, some adjustments or par t replacement ma y be necessar y during the life of y our unit. F or P arts and ser vice, contact our author ized distributor: call 1-800-849-1297 • F or replacement par ts, hav e availab[...]