Pfaff coverlock 4852 manual

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Table of contents for the manual

  • Page 1

    Owner´s manual coverlock 4852[...]

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    [...]

  • Page 3

    Parts of the coverlock 4852 1 Upper needle-thread tension 2 Upper needle-thread tension 3 Carry handle 4 Thread tension/upper looper thread 5 Thread tension/lower looper thread 6 Thread tension/two-thread chainstitch looper/cover stitch looper 7 Looper cover 8 Blade guard 9 Looper disengaging lever 10 Standard presser foot 11 Needle plate 12 Swivel[...]

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    [...]

  • Page 5

    This household sewing machine is designed to comply with IEC/EN 60335-2-28 and UL1594 IMPORT ANT SAFETY INS TRUCTIONS When using an electrical appliance, basic safety precautions should always be followed, including the following: Read all instructions before using this household sewing machine. D ANGER - T o r educe the risk of electric shock: •[...]

  • Page 6

    [...]

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    Simple, up-to-date sewing Congratulations! Y ou have bought a high-quality product that provides unique advantages. Y our new coverlock 4852 can take any material in its stride and will sew through thick and thin for you. Y our PF AFF coverlock features the very latest in design and technology , and it is just as simple to operate as this instructi[...]

  • Page 8

    6 Page Accessories ................................................................................................................ 6 Accessories, optional ................................................................................................ 62, 63 Accessory box ............................................................................[...]

  • Page 9

    7 Page Sewing problems and their solutions ...................................................................... 61 Specifi cations ............................................................................................................. 64 Spool dise ............................................................................................[...]

  • Page 10

    8 8 Accessory box Open the accessory box 49 by gently pressing the bottom of the box inwards. The following accessories can be found in the box: 1 Thread nets (5) 2 Overlock needle system EL X 705, cat. no. 2002 3 Thread unreeling discs (5) 4 T ransparent presser foot (F) for cover stitch and two thread chainstitch 5 Clip on thread guide 6 Cleaning[...]

  • Page 11

    9 9 Connecting the foot control Connect the plug of the foot control to the connection socket 39 of the machine. The sewing speed is regulated by activating the foot control. Y ou may also regulate the sewing speed by adjusting the slide on the front side of the foot control. Setting 3 = half of fi nal speed Setting 8 = full fi nal speed Electric[...]

  • Page 12

    10 10 Looper cover Push the looper cover 7 fully to the right and then swivel it down. Five types of stitches and their threading paths are portrayed in color on the inside of the looper cover . Note: The electricity supply of the machine is cut off as soon as the looper cover or swivel plate 12 is opened, for safety reasons, i.e. sewing with the m[...]

  • Page 13

    11 11 Spool holder Before placing thread cones/spools on machine you must pull the spool holder 34 fully away from the back of machine. T elescopic thread guide Pull the telescopic thread guide 32 upwards to its highest position. T o ensure optimum thread feed, turn the telescopic parts slowly until you hear the locking balls fl ick into place. Th[...]

  • Page 14

    12 12 Spool disc/cone thread adapter It is advantageous to use the spool dise 37 when sewing with large spools (5,000 10,000 m). T o do this, place the cone thread adapter 36 onto the spool pin 35 . With synthetic threads, the spool discs help eliminate vibration of the cones/spools aiding in smoother feeding of the threads. Clip on thread guide Us[...]

  • Page 15

    13 13 Presserfoot With standard presser foot 10 use setting ”A” on the spring loaded presser foot latch for the cover stitch (Prog. 02), the 2 thread chainstitch (Prog. 01), the 5 thread safety stitch seam (Prog. 09) and the 4 thread safety stitch seam (Prog. 08). T ransparent presser foot F from the accessories can also be used for the cover s[...]

  • Page 16

    14 14 Needle position This machine has 4 needle positions and can sew with a maximum of two needles at any one time. The needle positions are 1 1, L2, R11 and R2. The fastening screw is located directly above the corresponding needle. The different needle positions are depicted in a schematic drawing in the instruction manual. Also refer to the exa[...]

  • Page 17

    15 15 Changing the needle Switch off the electrical power T o remove: Lower the presser foot and move the needle(s) to the highest position by turning the handwheel towards you. Push the needle inserting tool (from the accessory box 49 ) from below upward fully over the needle. Loosen the fastening screw of the needle (without removing it) with the[...]

  • Page 18

    16 16 Threading the thread guides Place the spools on the spool pins 35 . Y ou will fi nd information on the thread net, thread unreeling disc, spool disc and cone thread adapter on pages 9 and 10. Thread through the thread guides 31 from the back to the front following the colored threading paths. Lift the carry handle 3 upwards. Thread through t[...]

  • Page 19

    17 17 Threading the upper overedge looper (pink) T urn the handwheel towards you until the upper overedge looper 18 is in its highest position. Thread in a sequence of 1 to 8. Note: T o make this task easier , use the tweezers which can be found behind the swivel plate. Thread through the thread guides 1 to 7 , which are marked with a pink dot. Thr[...]

  • Page 20

    18 18 Threading the lower overedge looper (yellow) T urn the handwheel towards you until the lower overedge looper 19 is on the extreme right. Thread in a sequence of 1 to 10. Note: T o make this task easier , use the tweezers which can be found behind the swivel plate.[...]

  • Page 21

    19 19 Thread through the thread guides 1 to 8, marked yellow . Thread from the front through the eye of the lower overedge looper C (= threading point 10 ). Press lever A downwards and hook the thread into guide B . Please also refer to the drawing below . Note: The lever returns automatically to its position as soon as you start sewing. Pull appro[...]

  • Page 22

    20 20 Threading the two thread chainstitch looper and cover stitch looper (violet) for the chainstitch T urn the handwheel towards you until the two thread chainstitch looper 20 is on the extreme right. Thread in a sequence of 1 to 11. Note: T o make this task easier , use the tweezers which can be found behind the swivel plate.[...]

  • Page 23

    21 21 Thread the thread guides which are marked with a violet square in a sequence of 1 to 9. Thread from the front through eye C of the two thread chainstitch looper and the cover stitch looper (= threading point 11). Push lever A upward and hook the thread into slot B . Also refer to the drawing below . Note: The lever returns automatically to it[...]

  • Page 24

    22 22 Exception: Threading the two-thread chainstitch looper and cover stitch looper for the cover stitch (violet) (Prog. 02) T urn the handwheel towards you until the two thread chainstitch looper 20 is on the extreme right. Thread in a sequence of 1 to 10. Note: T o make this task easier , use the tweezers which can be found behind the swivel pla[...]

  • Page 25

    23 23 Thread the thread guides, as shown in the diagram, in a sequence of 1 to 8 . Some of the threads guides are marked with a violet square. Thread from the front through eye C of the two-thread chainstitch looper and the cover stitch looper (= threading point 10). Press lever A upward and hook the thread into slot B . Also refer to the drawing b[...]

  • Page 26

    24 24 Threading the needles Thread in a sequence of 1 to 8. Note: T o make this task easier , use the tweezers which can be found behind the swivel plate. The thread must be guided through the lower slot of thread guide 4 . Pull approximately 4” (10 cm) of thread through the looper and place it to the left under the presser foot. Note: For the co[...]

  • Page 27

    25 25 The thread must be guided through the upper slot of thread guide 5 . Exception: Threading needle L2 when sewing a 5- thread safety-stitch seam (Prog. 09), a 4- thread safety-stitch seam (Prog. 08) and a 2-thread chainstitch (Prog. 01) Thread in a sequence of 1 to 9 . Note: T o make this task easier , use the tweezers which can be found behind[...]

  • Page 28

    26 26 Important note on threading The needle(s) must always be threaded last so that the needle threads do not run under the looper thread as seen in drawing 1, but instead over the looper thread as depicted in drawing 2. Should this sequence not be followed, thread breakage or missed stitches can occur . If the looper threads break, you must pull [...]

  • Page 29

    27 27 Needle threader Move the needle(s) into the highest position and lower the presser foot. Place the thread from right to left in notch A of the needle threader (to be found in the accessory box). One of the two triangles must point upwards. Place the needle threader onto the front groove of the needle. Slide the needle threader down to the nee[...]

  • Page 30

    28 28 Overview of the threading paths and threading sequences Program 01: 2-thread chainstitch Program 03: 2-thread fl atlock, narrow Program 11: 2-thread serging, narrow Program 12: 2-thread rolled hem Program 13: folded 2-thread rolled hem Program 02: cover stitch Program 04 2-thread fl atlock, wide[...]

  • Page 31

    29 29 Overview of the threading paths and threading sequences Program 05: 3-thread overedge. narrow Program 14: 3-thread rolled hem Program 15: folded 3-thread rolled hem Program 16 3-thread fl atlock, narrow Program 07 4-thread overedge seam Program 06: 3-thread overedge, wide Program 17: 3-thread serging, wide Program 18: 3-thread fl atlock, wi[...]

  • Page 32

    30 30 Overview of the threading paths and threading sequences Program 09: 5-thread safety-stitch seam Program 10: 2-needle 3-thread assembly seam Presser foot pressure The pre-set presser foot pressure on the machine is suitable for medium heavy fabrics. The presser foot pressure does not need to be adjusted for most fabrics. If you are working wit[...]

  • Page 33

    31 31 Thread chain cutter After fi nishing the seam, sew an approx. 6” - 8,1” (15 20 cm) long thread chain. Pull the thread chain from the right to left over the thread chain cutter 33 . This will cut off the thread chain. Clamp spring for serging thread chain 25 Using this feature you can secure the thread chain at the start of the fabric by [...]

  • Page 34

    32 32 Disengaging the upper blade Switch off the electrical power Move the movable upper blade 23 into its highest position by turning the handwheel towards you. Remove the waste container and open the looper cover and the swivel plate. Push the knob for lowering the upper blade 27 fully to the right. T o lower the upper blade turn the knob towards[...]

  • Page 35

    33 33 Swiveling stitch width latch For standard overlock seams: The swiveling stitch width latch 22 remains in the basic position when sewing all types of standard overlock seams (exception: Program 01, 02). For rolled hems: Pull knob (A) to the right and swivel the swiveling stitch width latch 22 downwards. This setting allows you to sew all types[...]

  • Page 36

    34 34 Attaching the converter Switch off the electrical power The converter 28 must be attached for all two thread seams (exception: Program 01) and the two needle three thread assembly seam. Open the swivel plate and remove the converter 28 from its storage place. Push the tip of the converter into the back side of the upper overedge looper until [...]

  • Page 37

    35 35 Setting the seam width The required seam width can be adjusted anywhere between 3.5 and 6 mm by turning the adjusting knob for seam width 13. The setting can be seen through the viewing window 14 . The two thread chainstitch is sewn with a clearance of 6.5 to 9 mm. Illustration A: Should loops project out of the workpiece, move the movable up[...]

  • Page 38

    36 36 Adjusting the machine to the cover stitch (Prog. 02) and two thread chainstitch (Prog. 01) This is only necessary if you do not want to trim the fabric edge. Insert the needle(s) (see page 13) according to the overview of the threading paths and threading sequences (see page 26). Open the looper cover and remove the blade guard 8 by pulling i[...]

  • Page 39

    37 37 Press the power table 50 downwards into the designated slot on the looper cover . Close looper cover . Note: Please ensure that the upper overedge looper is disengaged before attaching the power table 50 . T o return the machine to its previous settings after sewing with the cover stitch or two thread chainstitch: Open the looper cover and re[...]

  • Page 40

    38 38 Differential feed The differential feed consists of two feed dogs ( A + B ), one behind the other , which feed the fabric. The movement of the front feed dog ( A ) and thus the amount of material to be fed can be regulated using the regulator wheel 41 . The setting range is between 0.5 and 2.0. The standard setting is 1.0, where the movement [...]

  • Page 41

    39 39 Set the regulator wheel for the differential feed 41 to 2.0. Here the front feed dog feeds twice as fast as the rear feed dog. This means that the front feed dog feeds twice as much fabric as the rear feed dog, causing the material to gather . Here you will avoid stretching in the seam when working with knitwear , such as jerseys or gathered [...]

  • Page 42

    40 40 Adjusting the stitch length Y ou can set the desired stitch length between 0.5 mm to 4.0 mm by turning the stitch length adjustment knob (42) . Note For the two thread chainstitch, the setting should be 3.0 or higher . Removing the needle plate Raise the presser foot and move the needle(s) to the highest position. Remove the presser foot and [...]

  • Page 43

    41 41 Securing the upper blade Switch off the electrical power It is recommended to secure the movable upper blade 23 before sewing heavy fabrics. Raise the needle(s) to its highest position and open the swivel plate. T ighten the screw fully using the Allen key . This screw should always be slightly loosened again after sewing heavy fabrics. Note:[...]

  • Page 44

    42 42 Program Application Needle position Stitch length Stitch width Program 01 2 thread chainstitch Joining fabric layers where a traditional pressed open seam is required. Also works well as a basting stitch for test fi tting garments. 3-4 3.5 Program 02 Cover stitch Sewing hems and fancy stitches. 3-4 3.5 Program 03 2-thread fl atlock, narrow [...]

  • Page 45

    43 43 Stitch width latch 22 ■ = top ® = bottom Looper disengaging level 9 Power table 50 ● = with ° = without Converter 28 ■ = with ® = without Thread tension The value refer to medium-heavy fabrics and normal polyester thread blue green pink yellow violet ® ▼● ® 5.0 2.0 ® ▼● ® 6.0 6.0 1.0 ■▲ ° ■ 1.5 5.0 ■▲ ° ■ 1.[...]

  • Page 46

    44 44 Program Application Needle position Stitch length Stitch width Program 10 2-needle, 3-thread assambly seam Joining and simultaneous serging of light, very stretchy fabrics. 2 5.5 Program 11 2-thread serging, narrow Serging light fabrics. 1.5 5.5 Program 12 2-thread rolled hem Serging very light fabrics. Decorative edges. 1-2 5.5 Program 13 Fo[...]

  • Page 47

    45 45 Stitch width latch 22 ■ = top ® = bottom Looper disengaging level 9 Power table 50 ● = with ° = without Converter 28 ■ = with ® = without Thread tension The value refer to medium-heavy fabrics and normal polyester thread blue green pink yellow violet ■▲ ° ■ 5.0 4.0 1.0 ■▲ ° ■ 4.0 1.0 ® ▲ ° ■ 1.5 6.0 ® ▲ ° ■ [...]

  • Page 48

    46 46 I mportant notes on sewing with the cover stitch The power table is marked with various units of measurement. The upper fi gures are in cm. The lower fi gures are in inches. Note: The hemmer guide H2 is available as an optional accessory . With this optional accessory you can hem your fabric effortlessly without having to press under the he[...]

  • Page 49

    47 47 2. If sewing on a tubular item, i.e. pant or sleeve hem: Sew around tubular item, oversewing 4-5 stitches at the beginning of your seam ’ After the last stitch, turn the hand wheel towards you until the needles pierce the fabric and you have heard each needle ”click” (just before the needles are in the lowest position). Edge guide Push [...]

  • Page 50

    48 48 Stitch formation correction measures cover stitch Program 02 When all tensions are correctly set, the needle threads (green and blue) are just slightly visible on the underside of the fabric. The looper thread (violet) is situated loosely in between. The right needle thread (green) is too loose, causing large loops on the underside of the fab[...]

  • Page 51

    49 49 5-thread safety-stitch seam Program 09 Since the 5-thread safety stitch seam con- sists of the 2-thread chainstitch and the 3- thread overedge seam, you can refer to the correction possibilities of these seam below and on page 49. 4-thread safety-stitch seam Program 08 Since the 4-thread safety stitch seam consists of the 2-thread chainstitch[...]

  • Page 52

    50 50 4-thread overedge seam Program 07 When all tensions are correctly set, the loops of both looper threads (pink and yellow) are directly on the edge of the fabric. The needle threads (blue and green) are too loose, causing larger loops of needle thread on the underside of the fabric. Set the blue and green thread tension to a higher value. The [...]

  • Page 53

    51 51 3-thread overedge seam narrow and wide Program 05 and 06 When all tensions are correctly set, the loops of both looper threads (pink and yellow) are directly on the edge of the fabric. The upper looper thread (pink) appears on the underside of the fabric. Set the pink thread tension to a higher value and/or the yellow thread tension to a lowe[...]

  • Page 54

    52 52 3-thread fl atlock narrow and wide Program 16 and 18 The needle thread is too tight. Set the needle thread tension (blue) to a lower value. The upper looper thread (pink) appears on the underside of the fabric. Set the pink thread tension to a higher value. The l ower looper thread (yellow) is too loose. Set the yellow thread tension to a hi[...]

  • Page 55

    53 53 2-thread fl atlock narrow and wide Program 03 and 04 When all tensions are correctly set, the loops of both threads are directly on the underside of the fabric. Note: The converter (see page 32) must be attached to sew the 2-thread fl atlock seam. The needle thread is too loose or the lower looper thread (yellow) is too tight. Set the relev[...]

  • Page 56

    54 54 3-thread rolled hem Program 14 The upper needle thread (green) is too loose. Set the green thread tension to a higher value The upper looper thread (pink) appears on the underside of the fabric. Set the pink thread tension to a higher value and/or the yellow thread tension to a lower value. The lower looper thread (yellow) appears on the top [...]

  • Page 57

    55 55 3-thread rolled hem (folded) Program 15 The upper looper thread (pink) only partly loops around the fabric edge. Set the pink thread tension to a lower value and/or the yellow thread tension to a higher value. The upper needle thread (green) is too loose. Set the green thread tension to a higher value. The lower looper thread (yellow) appears[...]

  • Page 58

    56 56 2-thread rolled hem Program 12 Note: The converter (see page 32) must be attached to sew the 2 thread rolled hem. The upper needle thread (green) is too tight. Set the green thread tension to a lower value and/or the yellow thread tension to a higher value. The lower looper thread (yellow) is too tight. Set the yellow thread tension to a lowe[...]

  • Page 59

    57 57 2-thread rolled hem (folded) Program 13 Note: The converter (see page 32) must be attached to sew the 2 thread rolled hem. The upper needle thread (green) is too loose. Set the green thread tension to a higher value and/or the yellow thread tension to a lower value. The lower looper thread (yellow) is too loose. Set the yellow thread tension [...]

  • Page 60

    58 58 2-needle 3-thread assembly seam Program 10 Note: The converter (see page 32) must be attached to sew the 2-needle 3-thread assembly seam. The upper needle thread (green) is too loose. Set the green thread tension to a higher value. The lower needle thread (blue) is too loose. Set the blue thread tension to a higher value. The lower looper thr[...]

  • Page 61

    59 59 Fabric Thread Stitch length Light fabrics: organdy , fi ne knitwear , taffeta, silk, lining fabrics Cotton no. 50 - 70 Synthetic thread no. 70 - 140 2.0 - 4.0 mm Medium heavy fabrics: cotton, tricot, linen, dress fabrics Cotton no. 40 - 60 Synthetic thread no. 70 - 140 2.0 - 4.0 mm Heavy fabrics: tweed, suit fabrics, denim, heavy cloth Cotto[...]

  • Page 62

    60 60 Machine maintenance Cleaning the machine Switch off the electrical power Remove the waste container and open the looper cover and swivel plate. Disengage the upper blade (see page 30) and remove the presser foot and the needle plate. Use the accessory brush provided to remove any waste thread from the upper and lower blades, the differential [...]

  • Page 63

    61 61 Changing the upper blade Switch off the electrical power T o remove: Set the adjusting knob for seam width to 3.5 mm. Fasten the upper blade (see page 39) before loosening the fastening screw ( A ) with the wrench provided in the accessory box. Then remove the upper blade. T o insert: Attach the new upper blade and gently tighten the fastenin[...]

  • Page 64

    62 62 Changing the light bulb Switch off the electrical power Using the screw driver in the accessory box loosen the fastening screw to the sewing light cover 16 until the cover can be removed. Push the light bulb fully into its socket. Rotate counter clockwise through half a turn and remove. Guide the new light bulb (max. 15 W) into the socket and[...]

  • Page 65

    63 63 Sewing problems and their solutions This machine has been developed with ease of operation in mind. No diffi cult or tricky set tings need to be made. Sewing problems of the kind described below may occur as a result of minor adjustment and operating errors. They can be easily adjusted by following the in structions. Problem Cause Solution N[...]

  • Page 66

    64 64 Optional accessory Order No. Use Multi-purpose foot M 29 924 993 82-002 Foot, to which guides Hl, H2 and H3 can be attached. Lace and braiding guide Hl 29 924 993 82-003 Guide for applying lace or braiding (to the under side of the fabric). Hemmer guide H2 29 924 993 82-001 Guide for hemming/turns under one inch while serging. Bias tape guide[...]

  • Page 67

    65 65 Optional accessory Order No. Use MuIti-purpose foot C 29 924 993 82-017 For sewing on bands, elastic tape, elastic thread and fi shing line together with the various elastic tape inserts. Elastic tape insert 7.5 mm 29 924 993 82-034 For sewing on elastic tape with a width up to 7.5 mm. Elastic tape insert 10 mm 29 924 993 82-035 For sewing o[...]

  • Page 68

    66 66 Specifi cations Maximum sewing speed 1300 stitches/min. Seam width 1.4 mm - 9.0 mm Cover stitch width 5 mm Stitch length 0.5 mm - 4 mm Presser foot exchangeable Lubrication manual Presser foot height 4.5 mm Overedge stroke 2.0 mm Needle system EL X 705, cat no. 2002 Needle siw 80/12, 90/14 Number of threads 2,3,4,5 Dimensions (width x height[...]

  • Page 69

    Intellectual property Patents protecting this product are listed on a label positioned underneath the sewing machine. PFAFF and IDT (image) are registered trademarks or trademarks of VSM Group AB.[...]

  • Page 70

    Parts of the coverlock 4852 31 Thread guides with color coding 32 T elescoping thread guide 33 Thread chain cutter 34 Thread spool stand 35 Thread spool pin 36 Cone thread adapter 37 Spool disc 38 Electrical power master switch 39 Machine socket, foot control 40 Handwheel 41 Regulator wheel for differential feed 42 Stitch length adjustment knob 43 [...]

  • Page 71

    [...]

  • Page 72

    VSM Group AB • SE-561 84 Huskvarna • SWEDEN www .pfaff.com 29 629 000-20D • English • Inhouse • © 2004 VSM Group AB • Printed in Sweden on environmental-friendly paper[...]