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Pentair 472645 manual

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Table of contents for the manual

  • Page 1

    Pentair Commercial Pool Heaters Ordering P/N 472645 MegaTherm™ MT — 500-5000 MBTU/h PowerMax™ PM — 500-2000 MBTU/h[...]

  • Page 2

    2 © 2006 Pentair W ater P ool and Spa, Inc. All rights reserved This document is subject to change without notice 1620 Hawkins A ve ., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles A ve ., Moor park, CA 93021 • (805) 553-5000 T rademarks and disclaimers P owerMax, MegaTherm and the Pentair Commercial P ool and Spa logo are trademar[...]

  • Page 3

    3 MegaTherm MT Standard Features 500-5000 .................................. 4 Model Nomenclature .............................................. 4 Code Options .......................................................... 4 Features and Opti ons ............................................. 5 Special Codes/ Options ....................................[...]

  • Page 4

    4 S t andard Features MegaTherm MT (500-5000) MODEL MT -POOL REVISION P - PUMP 500-1825 A- 2000-5000 HEAT EXCHANGER C -GLASS LINED/COPPER N -GLASS LINES/CU-NI K -BRONZE/COPPER S -BRONZE/CU-NI VERSION 1-8 TUBE B-10 TUBE C-18 TUBE FUEL N -NATURAL P -PROPANE IGNITION 04- SPARK 110V 09- SPARK 24V (500-1825) 18- SPARK 24V (2000-5000) 16- STND. PILOT SIZ[...]

  • Page 5

    5 500-1825 2000-2450 2800-5000 Ignition Systems System 4 N/A N/A O System 9 S N/A N/A System 16 O O O System 18 N/A S S Firing Mode On/Off S S S Motorized On/Off (FM & Minnesota Code only) N/A N/A O Gas Trains Manual Valve S S S Redundant Safety Valve S S S Main Gas Regulator S S S Manual Firing Valve O O O Pilot Gas Regulator S S S Leak Test V[...]

  • Page 6

    6 • Automatic bypass • ASME 160 psi working pressure heat exchanger • ASME “H” stamp • Flanged water connections • Glass-lined cast iron headers • External header gaskets • 75 psi (817 kPa) ASME rated pressure relief valve • Flow switch • T emperature and pressure gauge • Multiple operating gas valve/pressure regulators • [...]

  • Page 7

    7 St andard Models - 4th Character Code Code 500 750 1000 1250 1500 1750 2000 Base model with std on/of f control, std copper P tube HX (requires heat exchanger option) with automatic by-pass, and normal water pump mounted Fuel Options - 9th character code Natural Gas N n/c n/c n/c n/c n/c n/c n/c Propane Gas P n/c n/c n/c n/c n/c n/c n/c CONFIGURA[...]

  • Page 8

    P/N 472645 Rev A - 05/22/06 Litho in U .S.A[...]

  • Page 9

    Commercial Pool Heater Parts Sizes 210,000 - 5,000,000 BTU/h P/N 472645 Heater Name Model Sizes Doc. No. MegaTherm - Commercial Pool Heater MT 500-1825 472643 MegaTherm - Commercial Pool Heater MT 2000-5000 472644 PowerMax - Commercial Pool Heater PM 500-2000 472642[...]

  • Page 10

    2 Using “Genuine Pentair” parts will ensure accurate replacement and warranty coverage. Installation and Operation Manuals for current products are available on-line at http://www.pentairpool.com Our Commitment We believe the availability of factory authorized replacement parts is an essential component of customer service. We strive to provide[...]

  • Page 11

    3 Part No. Description Model Size Part No. Description Model Size MegaTherm Model MT MegaTherm Model MT MegaTherm Model MT MegaTherm Model MT MegaTherm Model MT Old style AP before April 1999, New style after April 1999 Sizes 500,000 - 1,825,000 BTU/h GAS SYSTEM BURNER TRAYS See listing in MegaTherm HH, PH, VW, PW and IW for common components. 1052[...]

  • Page 12

    4 Part No. Description Model Size Part No. Description Model Size MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 10449521 Hi Tension Lead (orange/red wire from ignition ctrl to pilot lead) ....... both .. 16[...]

  • Page 13

    5 10667706 Baffle, HX (8 tube outdoor) (28 req) ......................................... both .. 1200 ........................ 10667707 Baffle, HX (8 tube outdoor) (28 req) ......................................... both .. 1430 ........................ 10667708 Baffle, HX (8 tube outdoor) (28 req) ......................................... both .. [...]

  • Page 14

    6 Part No. Description Model Size Part No. Description Model Size MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 MegaTherm AP, Sizes 500,000-1,825,000 CROSS REFERENCE FOR NO LONGER AVAILABLE P/N’S 10364504 Inlet/Outlet Header, (Service Glassed[...]

  • Page 15

    7 Part No. Description Size Part No. Description Size MegaTherm Model MT MegaTherm Model MT MegaTherm Model MT MegaTherm Model MT MegaTherm Model MT Sizes 2,000,000 - 5,000,000 BTU/h MAIN GAS SYSTEM L2002200 Orifice Nat, #20 DMS ................................................................ L2006100 Orifice Nat, #23 DMS ..........................[...]

  • Page 16

    8 MegaTherm MT, Sizes 2,000,000-5,000,000 MegaTherm MT, Sizes 2,000,000-5,000,000 MegaTherm MT, Sizes 2,000,000-5,000,000 MegaTherm MT, Sizes 2,000,000-5,000,000 MegaTherm MT, Sizes 2,000,000-5,000,000 Part No. Description Size Part No. Description Size 20011002 Lower Base Assy ........................... 2450I/2200E ..................... 20011003 [...]

  • Page 17

    9 T2007000 Tile (9.25") ..................................... 3600,4050, ....................................................... 4000,4500I ........................ T2007002 Tile, Pyro, Front & Rear, Right see T2007000 models (AP) ....................................................... T2007100 Tile (14.75") ..........................[...]

  • Page 18

    10 10417400 Flange, 4" cast iron (2 req) ............ all ...................................... 10416100 Return Header (double pass) ........ all ...................................... 20021100 Return Header, Bronze (double pass) ................................. all ...................................... 10416700 Return Header (single pass) [...]

  • Page 19

    11 20013801 Draft Hood Relief Baffle, Right .................................................. 20013802 Draft Hood Relief Baffle, Right .................................................. 20013803 Draft Hood Relief Baffle, Right .................................................. 20013804 Draft Hood Relief Baffle, Right ..............................[...]

  • Page 20

    12 20069400 Baffle Center Strap ........................ 3200/5000 ......................... 20015101 Flue End Assy, Left ....................... all ...................................... 20015102 Flue End Assy, Right ..................... all ...................................... 20016702 Flue Panel Rear ............................. 2450I/2200E[...]

  • Page 21

    13 NATURAL PRO PANE NAT URAL P ROPANE NATURAL P ROP ANE 0 - 2000 L0050700 L 2002200 L2011300 L2006400 L2002600 A #44 #20 #35 #24 #3 7 L 2001 - 3000 L0032900 L2006100 #54 #23 L2002500 L2006700 L20027 00 T #36 3001 - 4000 L0 032600 L00640 0 #26 #38 I #45 #24 T 4001 - 5000 L2006700 L002600 L20 07000 L2002800 #26 #37 #27 #3 8 U 5001 - 6000 L0 050200 L2[...]

  • Page 22

    14 T T T T T ile Assemblies - MT ile Assemblies - MT ile Assemblies - MT ile Assemblies - MT ile Assemblies - MT (AP After April 1999) Sizes 500,000 - 1,825,000 (Cement Tile) When ordering tiles: Assembly number is for all tiles. Part numbers shown at front of unit are the same for rear tiles.[...]

  • Page 23

    15 T T T T T ile Assemblies - MT ile Assemblies - MT ile Assemblies - MT ile Assemblies - MT ile Assemblies - MT (AP Units Before April 1999) Sizes 500,000 - 1,825,000 (Pyro Tile) When ordering tiles: Assembly number is for all tiles. Part numbers shown at front of unit are the same for rear tiles.[...]

  • Page 24

    16 T ile Assemblies - MT Sizes 2,000,000 - 5,000,000 (Pyro Tile) I=Indoor, E=Outdoor[...]

  • Page 25

    17 Part No. Description Size Part No. Description Size PowerMax PM PowerMax PM PowerMax PM PowerMax PM PowerMax PM Sizes 500,000 - 2,000,000 BTU/h COMBUSTION CHAMBER COMPONENTS 5C2600 Chamber Assy, Left, Bottom ......... 500-2000 ........................... 5C2200 Chamber Assy, Right, Bottom ....... 500-2000 ........................... 5C2003 Chamb[...]

  • Page 26

    18 ELECTRICAL COMPONENTS E2105500 Diagnostic Board ........................... 500-2000 ........................... R2027700 Relay, 10A, for Diagnostic Board (uses 3) .......................................... 500-2000 ........................... RE0013000 Flow Switch .................................... 500-2000 ........................... E210480[...]

  • Page 27

    19 PowerMax PM PowerMax PM PowerMax PM PowerMax PM PowerMax PM Part No. Description Size 5C3002 Plate, Cover, Filter ......................... 500-1000 ........................... 15C3002 Plate, Cover, Filter ......................... 1250-2000 ........................ 5C3502 Plate, Cover, Wiring ...................... 500-2000 ....................[...]

  • Page 28

    © 2006 Pentair W ater P ool and Spa, Inc. All rights reserved This document is subject to change without notice 1620 Hawkins A ve ., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles A ve ., Moor park, CA 93021 • (805) 553-5000 T rademarks and disclaimers P owerMax, MegaTherm and the Pentair Commercial P ool and Spa logo are trademar k[...]