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Pella 80YW0102 manual

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Table of contents for the manual

  • Page 1

    P art Number: 80YW0102 These instructions wer e tested and developed for replacing windows in wood-frame wall construction systems designed to manage moisture. This method of installation involves removing the sash, fr ame stops and frame hardwar e from the existing window . The original window frame will remain in place. If existing window frame s[...]

  • Page 2

    1 REMOVE THE EXISTING SASH Note: Remove the new window from its packaging. Inspect and measure the new window to confirm it will fit into the opening prior to removing the existing window . The window needs to be 1/2" smaller in both width and height than the pocket frame, i.e. existing sash opening. A. Unlock the existing window . 5 DLVH[...]

  • Page 3

    2 OPENING PREP ARA TION A. Inspect the existing window frame and r epair or replace any defective or rotted wood par ts. B. Clean the opening of any dirt, debris, or excess old paint before pr oceeding. C. Apply one piece of flashing tape to the sill of the existing window . Cut the tape the same length as the width of the existing window sill. Pl[...]

  • Page 4

    A. P repare the Window .  5 HPRYHWKHVFUHHQDQGVHWDVLGH )PPL 4QMJOF)PMF #FOEJO5 PPM $POTUSVDUJPO)BOEMF5 PPM 3&'&3&/$&%&4$3*15*0/  8VHSOLHUVWRU HPRYHWKHSOXJVIURPWKHORFN KDQGOHORFDWLRQV  5 HPRYHWKHFRQVWUXFWLRQKDQ[...]

  • Page 5

     5 RWDWHWKHFRYHUHQGVOLJKWOWRZDUGWKHLQWHULRUZKHQWKH cover begins to pull away from the frame, reloca te the tool under the cover towards the interior as shown, then pull the tool away from the frame to continue the r elease of the cover barbs from the frame.  5 HSRVLWLRQWKHWRROZLWKWKH?[...]

  • Page 6

    D. Remove Interior Fr ame Cover #3 . The cover on vent units on the opposite frame side fr om where the crank handle is located. F or Standard A wning greater than 42" in width, single units greater than 42" in height and multiple window combinations.  6 WDUWDWRQHHQGRIWKHFRYHUDQGLQVHUWWKHWRROEHWZH[...]

  • Page 7

    Interior 4H Double-Hung & Single-Hung - If additional installation KROHVDUHQHHGHGGULOODŔLQVWDOODWLRQKROH through both the interior and exterior walls of the IUDPH &RXQWHUGULOODŔKROHWKURXJKWKHLQWHULRU wall only of the frame. DO NO T penetra te the exterior ZDOO?[...]

  • Page 8

    .VMMJPOQMBUF .VMMJPOQMBUF 8JEF 7 FOU'JYFE $BTFNFOU -BSHF"XOJOH .VMMJPOQMBUF .VMMJPOQMBUF Mullion plate .VMMJPOQMBUF 8BZ $PNCJOBUJPO 7 FOU'JYFE $BTFNFOU 4UBOEBSE"XOJOH -BSHF"XOJOH .VMMJPOQMBUF .VMMJPOQMBUF .VMMJPOQMBUF 8BZ$PNCJOBUJPO 7 FOU[...]

  • Page 9

    Re-install Interior F rame Covers. Note: Discard all Quick Release Bands befor e re-installing Interior F rame Covers. K. Interior F rame Cover #3 +HDGFRYHURQ&DVHPHQW )L[HGDQG Large Awning and the jamb cover without roto cover cut-out on 6WDQGDUG $ZQLQJXQLWV Starting on one end of the frame, insert the cov[...]

  • Page 10

    B. Check the window operation YHQWXQLWVRQOERSHQLQJDQGFORVLQJWKHZLQGRZ   Note: If the window does not operate correctly , check to mak e sure it is still plumb, level, square, and the jambs are not bowed. If adjustments are requir ed, remove the foam with a serrated knife. Adjust the shims, and reapply the in[...]

  • Page 11

    The exposed wood and flashing tape on the exterior stop needs to be covered/pr otected. There ar e many ways to accomplish this, and e ach case can be unique. $IHZSRVVLELOLWLHVLQFOXGH D &RYHULQJWKHH[LVWLQJWULPZLWKDOXPLQXPFRLOZUDS frame expander . E 6DQGLQJSULPLQJDQGSDLQWLQJWRPD [...]

  • Page 12

    LOCK LEVE R REMOV AL A ND INSER TION Note: Y ou may want to remove the lock lever if it needs to be replaced with a different finish. $ 8QORFNDQGRSHQWKHZLQGRZ  B. Place the lock lever in the locked position. C. Fr om the exterior of the window , look through the opening behind the lock lever to locate the point where the lock [...]

  • Page 13

    Part Number: 80YW0102 FINISH The interior and exterior fr ame and sash are protected by a powder coat bak ed-on factory finish that requir es no painting. Clean this surface with mild soap and wa ter. Stubborn stains and deposits may be removed with mineral spir ts. DO NO T use abrasives. DO NOT scrape or use tools that might damage the surface. 8[...]