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Parker Products WCS-SIF-01 manual

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Table of contents for the manual

  • Page 1

    Pneumatic Spotwelding Contr ol Systems T raining & Maintenance Man ual WCS-SIF-01 T raining & Maintenance Manual ISSUED: November , 2006 Supersedes: June, 2006 Pneumatic Division Richland, Michigan 49083[...]

  • Page 2

    2 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Description & Operation General Description of Spotwelding Units The spotwelding system is an integr ated pneumatic controlled circuit that is specifically designed to increase producti[...]

  • Page 3

    3 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Description & Operation General Operation of Spotwelding Units – 2 and 4 ported guns Spotwelding systems control both retract (pre-strok e) and weld strok e motions. When a 4 ported cy[...]

  • Page 4

    4 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Installation & Setup Instructions Installation – Air and Electrical A. Installing W eld Block with Existing Equipment 1. Shut off air supply to w eld gun and turn power off to cell. 2.[...]

  • Page 5

    5 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Setup Below are the step b y step setup procedures f or properly setting the flow control and f eedback sensor . How to Set the Flo w Control Pr operly Begin by turning the flow control cl[...]

  • Page 6

    6 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Specifications Pneumatic System with Low Impact and Rapid Appr oach Contr ol Description Pneumatic v alve b lock f or use with pneumatic weld gun cylinders. The block has an integ rated low[...]

  • Page 7

    7 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Ordering Inf ormation Model Selection Examples V alve Bloc k Only ............................................... DPX1SSDN V alve Bloc k with Base ....................................... DP [...]

  • Page 8

    8 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Ordering Inf ormation Model Number Index – ISO Size 2 Cylinder & Base Plate Mountable (2 and 4 P or ted Guns) A V alve Bloc k w/Base Plate X V alve Block w/o Base Plate 1 PNP Sensor- 2[...]

  • Page 9

    9 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Model Number Index – ISO Size 2 Manif old Mountable (2 and 4 P orted Guns) J V alve Block (Standard) ISO 2 Manifold Mountab le Plug-In M V alve Block (Standard) ISO 2 Manifold Mountab le N[...]

  • Page 10

    10 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Enclosure / A utomotive Basic Operator / Pilot Sour ce / Overrides / Lead V oltage & Automotive Wiring Engineering Series Function Mounting Pilot Exhaust Lights Length Frequency Enclosu[...]

  • Page 11

    11 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Ordering Inf ormation Manifold and Subbase Kit Ordering Code H2 H2 Subbase Kits Manif old Kits Automotive Connector s Mounted in 1/2" Conduit P or t • 3-Pin - Wired f or Single Solen[...]

  • Page 12

    12 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics How T o Order Add-A-Fold Assemblies 1. List Add-A-Fold Assemb ly call out. This automatically includes the end plate kit assembly . 2. List complete V alve and Base model n umber . List lef[...]

  • Page 13

    13 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Ordering Inf ormation Model Number Index – Generation 3.0 V alve Series H2 Size 2 ISO 5599-2 V alves Basic Series S3 Serial Generation 3.0 Options 0 None Protocol D Device Net TM Manifold[...]

  • Page 14

    14 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Components 11 12 2 4 5 10 10 115 to 130 in. lb. Torque (4) 15 to 18 in. lb. Torque (4) 3 3 7 3 Bore Hand Tight Torque Hand Tight Torque 4 to 6 in. lb. Torque (2) 115 to 130 in. lb. Torque ([...]

  • Page 15

    15 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics 100% ED 100% ED 0 1 0 1 139.8 (5.50) 125 (4.92) 7.3 (0.29) 258.7 (10.19) 136 (5.35) 9 (0.35) 50.7 (2.00) 127.3 (5.01) 102 (4.02) 28 (1.10) 44.8 (1.76) 28 (1.10) 58.8 (2.31) 11.5 (0.45) 81.5[...]

  • Page 16

    16 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics WH Series – For 3 P or ted Gun Dimensions mm (inches) 170.5 (6.71) 248.65 (9.79) 192.3 (7.57) 67 (2.64) 36 (1.42) 34.5 (1.36) 136 (5.35) 100.2 (3.94) 15 (0.59) 55 (2.17) 76 (2.99) 79.25 ([...]

  • Page 17

    17 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t ic Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics W H Series – For 3 P or ted Gun Dimensions mm (inches) 170.5 (6.71) 192.3 (7.57) 15 (0.59) 55 (2.17) 79.25 (3.12) 88 (3.46) 9 (0.35) 136 (5.35) 12.75 (0.50) 145 (5.71) Pr Pw R+ R- W+ W- X [...]

  • Page 18

    18 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics WP Series – For 2 & 4 P or ted Gun Dimensions WP ISO Size 2 Manifold Mountable X I 12 X 14 1 0 PRESS 58 (2.28) 109.5 (4.31) 31.5 (1.24) 16.1 (0.63) 63 (2.48) 32 (1.26) 88.8 (3.49) 46.[...]

  • Page 19

    19 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Maintenance, T r oubleshooting & W arnings W arnings Scheduled Maintenance Silencer – P eriodic maintenance of the e xhaust mufflers ma y be required. The frequency of maintenance de[...]

  • Page 20

    20 WCS-SIF-01 T raining & Maintenance Manual P ne u ma t i c Parker Hannifin Corporation Pneumatic Division Richland, Michigan www .par ker .com/pneumatics Offer of Sale The items described in this document and other documents or descriptions pr ovided by P arker Hannifin Corporation, its subsidiaries and its authorized distributors, are here[...]