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Panasonic EY6535-U1 manual

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Table of contents for the manual

  • Page 1

    © 2001 Matsushita Electric Works Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. EY6535- U1 Cordless Multi Drill & Driver SPECIFICATIONS ORDER NO. PTD0108U32C 1 F16[...]

  • Page 2

    1 SCHEMATIC DIAGRAM 2 2 WIRING CONNECTIO N DIAGRAM 2 3 DISASSEMBLY INSTRUCTIONS 3 4 ASSEMBLY INSTRUCTIO NS 6 5 TROUBLESHOOTING GUIDE 10 6 EXPLODED VIEW 12 7 REPLACEMENT PARTS LIST 13 CONTENTS Page Page 1 SCHEMATIC DIAGRAM 2 WIRING CONNECTIO N DIAGRAM 2 EY6535- U1[...]

  • Page 3

    ■ HO W TO DISAS SEMBL E THE MAIN UNIT. 3 DISASSEMBL Y INSTRUCTIO NS Ref. No. 1A Proced ure 1A Remov al of Fixatio n Cover and Housin g. 1. Remove 4 screws tightened with the fixation cover and take it out. 2. Remove clutch handle, slider and anvil. 3. Remove 7 housing screws. 4. Remove the click springs and separate housing A and B. Ref. No. 1B P[...]

  • Page 4

    Ref. No. 1C Proced ure 1A → → → → 1B → → → → 1C Remov al of Motor Mounting Base. 1. To remove the ring gear, unhook right and left side of the projections using a flat screwdriver. 2. After removing the ring gear, the internal parts can be remove one after another. 3. Loosen 3 screws tightened with the motor mounting base. Ref. No. [...]

  • Page 5

    Ref.No.1E Proced ure 1A → → → → 1B → → → → 1D → → → → 1E Remov al of Gear Case Assem bly. 1. Take out the mode change handle. 2. Pull out 2 pins ( 2.5×33.6). 3. After removing pins, the internal parts of the gear case assembly can be removed one after another. thrust plate → clutch gear → planet gear (3pcs) → carrier [...]

  • Page 6

    4 ASSEMBLY INSTRUCTIONS Ref.No.2A Proced ure 2A Assembly of Gear Case Block. 1. Assemble thrust plate, clutch gear, planet gear (3pcs), carrier, thrust plate and insert pins (2pcs). 2. Reinstall one piece of steel ball into each of 6 holes. 3. Assemble clutch plate and clutch spring. 4. Align the widest protrusion of adjusting screw with the narrow[...]

  • Page 7

    Ref.No.2B Procedure 2A → → → → 2B Assem bly of Motor Mounting Base. NOTE : After loosening these screws, please replace them with new screws. The old screws have an adhesive that can not be reapplied. New screws are identified with blue adhesive. 1. Tighten 3 screws of the motor mounting base. 2. Assemble planet gears and pins with the revo[...]

  • Page 8

    Ref.No.2C Proced ure 2A → → → → 2B → → → → 2C Assem bly of Gear Box Assem bly. 1. Fit the driving carrier into the hole of the gear case assembly and the driving shaft assembly. 2. Confirm the connect piece is inside of the driving shaft block. 3. Insert the pin into the shaft of the driving carrier holding the bottom of the gear bo[...]

  • Page 9

    Ref.No.2E Proced ure 2A → → → → 2B → → → → 2C → → → → 2D → → → → 2E Assem bly of Housing. 1. Confirm proper position of the click springs and the position in each housing A and B. 2. Check that the widest protrusion (6mm) of adjusting screw is in the middle and the mode change handle is set to the IMPACT position. 3.[...]

  • Page 10

    (Refer to WIRING CONNE CTION DIAGR AM) 5 TROUBLESHOOTING GUIDE < TROUBLE > < CHECK > < REMEDY > Does not operate. <CHECK BATTERY PACK.> NO Replace battery pack. → If no less than 15.6 V DC is available across the (+) and (-) terminals, → the battery pack is OK. NOTE: The battery pack is sold separately as an optional acc[...]

  • Page 11

    < TROUBLE > < CHECK > < REMEDY > No speed-control. <CHECK FET.> NO Replace switch & FET → Even if FET block is defective, it can not be replaced individually. Replace → block. whole switch block. Shortcircuit (G: gate) and (S: source), and measure between it and (D: drain) with switch block. NOTE: * FET is sensitive [...]

  • Page 12

    6 EXPLODED VIEW 12 EY6535- U1[...]

  • Page 13

    7 REPLACEME NT PARTS LIST NOTE: *A = available as an optiona l accessory *B = only availab le as set *C = availab le individu ally Ref. No. Part No. Part Name & Description Remarks Per Unit 1 WEY6535K3078 HOUSING AB SET 1 2 EY6481L0177 CLICK SPRING 1 3 WEY6535K9158 SCREW *C 4×25 4 4 WEY6535S0648 FIXATION COVER 1 5 WEY6535K3748 CLUTCH HANDLE 1 [...]