Panasonic EY3544-U1 manual

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Table of contents for the manual

  • Page 1

    1 SCHEMATIC DIAGRAM 2 2 DISASSEMBLY INSTRUCTIONS 3 3 ASSEMBLY INSTRUCTIONS 6 © 2003 Matsushita Electric Works Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. EY3544- U1 4 TROUBLESHOOT ING GUIDE 7 5 EXPLODED VIEW 8 6 REPLACEMENT PARTS LIST 9 Reciprocating Saw SPEC IFICA TION S CONTENTS Page Page ORDER NO.PTD03[...]

  • Page 2

    1 SCHEMATIC DIAGRAM 2 EY3544-U1[...]

  • Page 3

    ■ HO W TO DISASS EMBLE BLADE CLAMP ASSEM BLY. 2 DISASSEMBLY INSTRUCTIONS Ref. No. 1A Procedure 1A Removal of the shoe. 1. Loosen a screw (M4X10) with washer tightened on the rear side of shoe lock lever. 2. Remove the shoe lock lever and loosen the hexagonal head bolt. NOTE : Make sure not to lose a hexagonal nut (M4) where located inside of the [...]

  • Page 4

    ■ HO W T O DISASS EMBLE GEAR CASE or MOTOR ASSEM BLY. Ref. No. 1C Procedure 1A → → → → 1B → → → → 1C Removal of the blade clamp block. 1. Loosen four screws (M5X18) where tightening on the gear housing. Ref. No. 1D Procedure 1A → → → → 1B → → → → 1D Removal of the housing . 1. Loose seven housing screws (4X18). 2. [...]

  • Page 5

    Ref. No. 1E Procedure 1A → → → → 1B → → → → 1D → → → → 1E Removal of the motor housing . 1. Remove the holder cap and take out the carbon brush on right and left side. 2. Loosen four tapping screws (5X35) tighten the gear case. 3. Pull out the gear case assembly from the motor housing. Ref. No. 1F Procedure 1A → → → ?[...]

  • Page 6

    ■ HO W TO ASSEM BLE SWITCH . 3 ASSEMBLY INSTRUCTIONS Ref. No. 1A Procedure 1A Attachm ent of the brush holder. 1. Insert the brush holders on both right and left side. 2. Press fit the lead wires into the lead guide A. 3. Press fit the lead wires into the lead guide B. 4. Insert the carbon brushes. 5. Tighten the holder caps. Ref. No. 1B Procedur[...]

  • Page 7

    4 TROUBLESHOOTING GUIDE < TROUBLE > < CHECK > < REMEDY > Does not operate. <CHECK BATTERY PACK.> NO Replace battery pack. → If no less than 18V DC is available across the (+) and (-) terminals → after charging for the rated charging time (approx. 65 minutes for EY9250) , the battery pack is OK. NOTE: The battery pack is [...]

  • Page 8

    5 EXPLODED VIEW 8 EY3544-U1[...]

  • Page 9

    6 REPLACEMENT PARTS LIST NOTE: *B=only availabl e as set *C=available individu ally Ref.No. Part No. Part Name & Description Remarks Per Unit 1 WEY3544K6708 SCREW *C M5*18 4 2 WEY3544S1168 BLADE CLAMP BLOCK 1 3 WEY3544K0228 SHOE 1 4 WEY3544H3648 INSULATED RUBBER BOOT 1 5 WEY3544K6278 SCREW M4*10 1 6 WEY3544K0478 SLEEVE 1 7 WEY3544K1168 INNER PL[...]