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Outdoor Gourmet CG3023E manual

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Table of contents for the manual

  • Page 1

    LP Gas & Charcoa l Grill LP Gas & Charcoa l Grill LP Gas & Charcoa l Grill LP Gas & Charcoal Grill Model # CG3023 Model # Model # CG3023 Model # CG3023E Please keep this instr uction manual for future refer ence Please keep this instr uction manual for future refer ence P lease kee p this instruction manual for future refer ence Ple[...]

  • Page 2

    Warnings Warnings W arnings Warnings FOR YOUR SAFETY: FOR YOUR SAFETY: FOR YOUR SAFETY: FOR YOUR SAFETY: 1.Read this Grill Guid e before attemptin g to assemble or operate you r grill. 2.Follow al l safety instructions. 3.Check for leaks according to directio ns in this Grill Gui de before op erating you r grill, even if you purchased thi s grill a[...]

  • Page 3

    Warnings Warnings W arnings Warnings Safety Precautions Always read and fol low al l DANGER, WA RNING, AND FOR YOUR SAFETY notic es i n this G rill Guide. Failure to follow t hese noti ces may result in property damage, bodily i njury, or death. 1. Grill installation must conform with local codes, or in their absence, with either the National Fuel [...]

  • Page 4

    Table of Contents • Tool s an d Part s • Hardw are • Assembl y I nstr ucti ons • Care and Maintenance • Warra nty Inf ormat ion 4[...]

  • Page 5

    2 1 Descr ipt ion Screwdriver (no t p ro vid ed ) Descr ipt ion Adju sta bl e w ren ch (no t p ro vid ed ) Tools Required Tools Required Tools Required Tools Required 5[...]

  • Page 6

    Parts List Parts List Parts List Parts List Qty Pictu re Descr ipt ion H Qty pict ure Descr ipt ion G Qty Pictu re Descr ipt ion F Qty Pictu re Descr ipt ion E Qty Pictu re Descr ipt ion D Qty Pictu re Descr ipt ion C Qty Pictu re Descr ipt ion B Qty Pictu re Descr ipt ion A 6[...]

  • Page 7

    7[...]

  • Page 8

    Hardware Hardware Hardware Hardware 8[...]

  • Page 9

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 1: Step 1: Step 1: Step 1: Assemble th e two mi ddle panel s (16, 18) and four si de pan els (11, 15, 27, 29) . Make sure to assembl e the tw o middl e panels ( 16, 18) fi rst. Assemble tw o mi ddle pa nels usi ng 8-M6x12 Bol ts (B), and assemble side panel[...]

  • Page 10

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 3: Step 3: Step 3: Step 3: Attach the ash p an to the f ront and b ack panels u sing 4- BOLT M6x12 (B) and 4-M6 FLANGE LOCK NUTS (H). See the il lustr ation b elow . Step 4: Step 4: Step 4: Step 4: Turn over the gril l body a nd assembl e the left leg (3 8)[...]

  • Page 11

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 5: Step 5: Step 5: Step 5: Use BOLT M6x50 (F) to attach th e bottom shel f (44) to legs, attach the highl ighted in red legs fi rst. Assemble th e cylin der hang er (35) to the top of l eft leg (38) usi ng 2-BOLT M6x12 (B), as shown i n the pi cture below .[...]

  • Page 12

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 7 7 7 7 : : : : Attach the tw o tria ngular support br aces (17, 26) co nnectin g the le gs to the ba ck panel o f the body u sing 8- BOLTS M6x12 (B). Step Step Step Step 8 8 8 8 : : : : Attach short fe nce rail 2pcs and long fe nce rail 2pcs[...]

  • Page 13

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 9 9 9 9 : : : : Assemble th e accessori es shelf (36) to the charcoa l secti on of the g rill usin g 4-BOLTS M6x12 (B). Step Step Step Step 10 10 10 10 : : : : Attach the contr ol pan el (32) using 4-BOLT M6x12 (B), a ttach the kno bs (33) as[...]

  • Page 14

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 11 11 11 11 : : : : Attach the knob (33) and 4-BOLTS M6x12 (B) on to the body of side b urner (12). Step Step Step Step 12 12 12 12 : : : : Attach the si de burner onto the body of the gri ll a s shown be low . 14[...]

  • Page 15

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 13 13 13 13 : : : : Take the Hea t Shiel d (53) up on the Firebox Li d (22). Then attach the Handl e(Firebo x) (24),usi ng Fire box Lid Handl e Base(smal l)-2 pcs(54) and 2-BOLT M6X25(C ) . Then attach the Firebox Lid(22) upon the body of fir[...]

  • Page 16

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 15 15 15 15 : : : : Attach the hi nges botto m (14) on to the back of the g rill (total four pcs) using 4-BOLTS M6x40 (D ). Attach the Firebox H andle( 24) onto the fire box using Firebox lid handle base (54) and Bolt M6X25( C) . See the il l[...]

  • Page 17

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 17 17 17 17 : : : : Attach the fi rebox to th e main body of the gri ll, i n the sam e manner that the side bur ner wa s attached i n step 12 . Using 4 addi tional BOLTS M6x12 (B), connect the firebox to the gri ll body from the insi de of th[...]

  • Page 18

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 19 19 19 19 : : : : Using “ R ” PIN(I ) and PIN R oll (K) to fixed the Hin ges body(13 ) and bottom(14 ). As showen b elow . Step Step Step Step 20 20 20 20 : : : : Attach 4-Hi nges bo ttom to the gril l body, using 8- BOLT M6X40(E) to fi[...]

  • Page 19

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 21 21 21 21 : : : : Attach Hi nges botto m(14) to t he Lid Gas(5),usi ng4- BOLT M6X40( E) and 4-NU T M6 FLANGEL LOCK(H ) to fi xed. Then attach 2- stack gas(3) to the li d gas(5),usi ng 4-BOLT M6X20 (B) and 4-NU T M6 FLANGEL LOCK(H ) to fixed[...]

  • Page 20

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 23 23 23 23 : : : : Put the li d gas(5) and li d charco al(6) upon the g rill body . U sing “ R ” PIN(I) and PIN R oll (K) to fi xed the H inges body(13) and bottom(14). Step Step Step Step 24 24 24 24 : : : : Put the 3-bu rner(10) into t[...]

  • Page 21

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 25 25 25 25 : : : : Put 3-Flame t amer in to the l eft side of gril l body. Attach the l iftin g handl e(21) to the charcoal pan(20), then put th em into the left side of gril l body. Step Step Step Step 26 26 26 26 : : : : Attach the 2-w arm[...]

  • Page 22

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 27 27 27 27 : : : : Put 6-cooki ng grid (8) in to the gri ll body. As showen b elow . Step Step Step Step 28 28 28 28 : : : : Put receivi ng tray( 37) under grease tray(34), then put th em under t he bottom of g rill body. As showen b elow . [...]

  • Page 23

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step Step Step 29 29 29 29 : : : : Attach the R egulat or(31).Then p ut Grate h ook (49) on the hook(50). Final Assem bly Final Assem bly Final Assem bly Final Assem bly Assemble the regulator by Assemble the regulator by Assemble the regulator by Assemble [...]

  • Page 24

    Your new Outdoor Gourmet™ Grill has been de sign ed and manufactured to high quality standards. It will provide you with many years of enjoy ment with a minimal amount of maintenance. Please keep in mind the following FOR YOUR SAFETY . OPERATION 1. Your gas grill requires reasonable care during operation. It will be hot during cooking and cleanin[...]

  • Page 25

    LP CYLINDER FI LLING AND EXCHANGE Some areas only allow you to exchange your empty cylinder for a replacement that is alr eady full. Other areas allow you to refill your cylinder. If you are in an area where you c an refill y our cylinder: 1. Use only a licensed dealer. 2. The dealer must first purge the cyli nder before fi lling. 3. Never fill a c[...]

  • Page 26

    TRANSPORTATION AND STO RAGE 1. Always use the Safety Cap wh en transporting or st orin g your cylinder. 2. Do not store in a building, garage, or other enclosed area . 3. Always store your cylinder out side. 4. Store out of reach of childr en. 5. Always transpor t in an upright position. 6. Do not smoke when t r ansport ing your cylinder. Regulator[...]

  • Page 27

    LEAK TESTING THE REGULATOR, VALVES, HOSES, AND CONNECTIONS 1. Ensure the LP cy linder valve and all burners are “Off”. 2. Ensure the LP cylin d e r is conne cted to th e reg ul ator. 3. If the information in1 & 2 is not followed ex actly, a fire causing death or serious injur y may occur. 4. Mix up a solutio n of 50% water and 50 % li quid [...]

  • Page 28

    Grill Operations LIGHT ING Always visually inspect your gril l before lighti ng. Replace any hoses that are fr ayed or cracked b efore light ing your grill. Look for anything that may be blocking sp aces for ventilation and remove. After lighti ng, always check the flame to ensure you have a good flame all along each burner. If not able to light, o[...]

  • Page 29

    LIGHTING THE MAIN BURNERS USING ELE CTRO NIC IGNITIO N 1. Open the lid. 2. Ensure all burner control knobs are in the “Off” position. 3. Turn on the LP gas by turning the hand wheel on the cy li nder valve. 4. Turn one burner control knob marked with an igniter flame “ ” to “High”. 5. Depress the electronic ignition button and hold down[...]

  • Page 30

    TURNING OFF YOUR GRILL 1. Turn off the gas supply at the LP tank by turning the valve clockwise. 2. Turn all burner control knobs to the “Off” position. Cleaning Your Grill STAINLESS STEEL – clean with multi purpose low abrasive non-phosphorou s metal or stainless steel polish and a soft cloth. Alway s pol ish in the direction of the lines. D[...]

  • Page 31

    CLEANING THE BURNERS 1. Ensure the L P gas is tur ned off at t he LP cyli nder. 2. Remove the cooking grates, flame tamer, and grease tray. 3. Remove the cotter pins located underneath the b ack end o f each burner. 4. Lift each burner up and out . 5. Clean the inside of the bu rner using a stiff wire. A straightened coat hanger is one suggest ed t[...]

  • Page 32

    Grilling With Your New Grill Welcome to the world of grilling. Whether y ou’re already an established griller, or just starting out, your new grill should bring you much enjoyment and satisfaction , to say nothing of some phenomenal meals. We encourage you to experiment to find your own favorite recipes. The control panel is labeled “HI/LIGHT?[...]

  • Page 33

    5. Keep similar si ze port ions together so that they cook more evenly. 6. Ge nerally spe aking , the m ore food on the g rill, th e longe r the co oking time . 7. Be aware when using the Direct cooking method, as food can easily become overcook ed, burned, or dry out. Food may re quire more turning, or sometimes , may need to be move d off the fla[...]

  • Page 34

    2.) Your excessive fuel flow valve has tripped, thereby reducing the flow of gas. Turn off all burners, wait 30 seconds, and relight grill. If problem persists, tu rn off all burners. Disconnect regulator from tank. Wait 10 minutes. Reconnect regulator and leak test . Slowly turn on LP tank and reli g ht grill. Other ways the flow limiting device c[...]

  • Page 35

    CHARCOAL SECTION AND SMOKER PREP A TI ON PREP A TI ON FOR FOR USE USE & & LIGHTING LIGHTI NG INSTRUCTION S INSTRUCTIONS Curing Curing Curin g your y our your grill grill grill Prior to your first use of the Grill , follow the instructions below carefully to cure y our grill. Curing your grill will minimize damage to the exterior fin ish as [...]

  • Page 36

    Step Step 5 5 With coals burning strong, close the lid. Allow the temperature to r each 225°F (107°C) on temperature gauge. Maintain this temperature for 2 hours. Step Step Step 6 6 6 Increase the temperature to 400°F ( 205°C) on temperature g auge. This can be achieved by adding more charcoal and/or wood (see “Adding Charcoal/Wo od During Co[...]

  • Page 37

    AFTER-USE AFT ER-USE SAFETY SAFETY W ARNING W ARNING � Always Always allow grill and all components to cool cool cool completely completely before handling. � Never Never Never leave leave leave coals and ashes in grill unattended una ttended . Make sure coals and ashes are completely completely completely extinguished extinguished before befor[...]

  • Page 38

    Frequently Asked Questions Can I convert my gas grill from one fuel sou r ce to another? No. Your gas grill is manufac tured to spec ific standa rds develop e d by CSA an d ANSI for your s afety and grilling performance for either L P or Natural Gas. We do not offer conversion kits nor do we recom mend you chang e th e fu el ty pe. How are your gr [...]

  • Page 39

    1-888-922-2336 39[...]