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Outback Power Systems Excel 100 manual

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Table of contents for the manual

  • Page 1

    Excel 100 Excel 300 Excel 200 0694BR 00 14 Asse mb l y an d Op erat i n g I n st ru ct i on s f o r Excel 100, E xc el 200, an d E xcel 300 G as B arb ecu e s Gas B a rbecu es P hotograp hs are not t o scal e. S pecif icat ions s ubjec t to cha nge w ithout prior notic e . W A RNIN G • For outdoor u se onl y . N ot f o r co mm e r c ial u se . ?[...]

  • Page 2

    2 A . P art s Li st Quantities vary according to m odel purchased. Specifications subject to change without prior notice. For m ore details on hardware, please see the corresponding Hardware Reference Diagram for your barbecue m odel. O UT BA CK® EX CEL RA NG E CO DE PART QTY EXC E L 100 EXC E L 200 EXEL 300 Body Assembly A1 Lav a R ock Rack 1 √[...]

  • Page 3

    3 B 1. P art s Di agram : E xcel 100 Quantities vary according to m odel purchased. Specifications subject to change without prior notice. For m ore details on hardware, please see ‘Hardware Reference Diagram : E x cel 100.’ A8 A1 A9 A2 A 13 A6 A7 A 12 A3 A 14 B1 B2 B3 B4 B5 C1 C3 C4 C6 C7 C9 C5 C2 C8 C 10 A4 A5 A 10 A 11 A 15 Pre- assem bl ed [...]

  • Page 4

    4 B 2. Hard w are R efer ence Di agram : E xcel 100 Specifications subject to change without prior notice. D1 D1 D4 D2 D5 D6 D7[...]

  • Page 5

    5 C1. P art s Di agram : E xcel 200 Quantities vary according to m odel purchased. Specifications subject to change without prior notice. For m ore details on hardware, please see ‘Hardware Reference Diagram : E x cel 200.’ A8 A1 A9 A6 A7 A3 A2 A 13 A 12 A 14 B1 B2 B3 B5 B6 C1 C3 C4 C6 C7 C9 C5 C2 C8 C 10 Pre- assem bl ed body un it i nc l ude [...]

  • Page 6

    6 C2. Hard ware R ef er en ce Di agram : E xcel 200 Specifications subject to change without prior notice. D1 D4 D2 D5 D6 D9 D7 D1[...]

  • Page 7

    7 D1. P art s Diag ram : E xcel 300 Quantities vary according to m odel purchased. Specifications subject to change without prior notice. For m ore details on hardware, please see ‘Hardware Reference Diagram : E x cel 300.’ A8 A1 A9 A2 A 13 A6 A 12 A3 A 14 B1 B2 B3 B5 B8 B 11 B 10 B9 B7 B6 A7 C1 C3 C4 C6 C7 C9 C5 C2 C8 C 10 Pre- assem bl ed bod[...]

  • Page 8

    8 D2. Hard ware R ef er en ce Di agram : E xcel 300 Specifications subject to change without prior notice. D1 D1 D5 D4 D3 D7 D9 D2 D6[...]

  • Page 9

    9 E. A ssem b l y TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phil ips/cr oss- poi n t s crew dr iv er , adju st able spa nn er or metr ic spanner set This barbec u e r eq uir es t w o people for asse m bly. P lease re mo v e a ll p ackagi ng mater ia ls fr om a ll i n di vid u al par ts bef or e assembl i n g. Pleas e lay o u t all nu t s[...]

  • Page 10

    10 A tta ch th e B otto m Sh el f (C 9) to th e Ga s B o ttl e Hol der ( C3) u s i n g t h e scr ew s ( D5). Takin g car e n ot to o v e r ti gh te n . C9 C3 D1 A tta c h th e l e g as se m bl y to th e B o tto m Sh e l f as sem bl y u s in g th e screw s (D1). 4 3  Ex c e l 100  Ex c e l 200  E x c e l 300  Ex c e l 100  Ex c e l 20[...]

  • Page 11

    11 C4 Sl ide a w h eel ( C4) an d secu re it w ith a M8 Lock nu t ( D6). Repeat f or t h e ot h er side bef ore st an di ng it u p. C5 D8 In se rt th e ax le (C 5) th rou g h th e cl a m p in g brac ket s un der n eat h t h e Gas Cylinder Hol der (C3) an d t ig h t e n t h e cla m pi ng scr ew s. Takin g ca re n o t to o v er ti g h te n . Sl ide a[...]

  • Page 12

    12 A3 A4 D2 D1 A tta ch th e H oo d Lo wer H a n d l e (A 3) to th e H o o d (A4) u si n g t he Screw s ( D2). A tta c h th e bo d y (A 5 ) to th e T ro l l e y Assem b ly by s l idi n g t h e f i x i n g br acket s i n side t h e t ops of th e legs an d sec u r i n g w i t h th e screw s (D1). A5 8 7  Ex c e l 100  Ex c e l 200  E x c e l[...]

  • Page 13

    13 A6 A7 Feed t h e G r ease Cu p H o lder ( A6) th ro u g h th e h ole in th e B od y (A 5 ). In se rt th e Gre as e C u p (A 7) i n to th e G rease Cu p H ol der . 10 9  Ex c e l 100  Ex c e l 200  E x c e l 300  Ex c e l 100  Ex c e l 200  E x c e l 300 A tta ch th e C on trol P an el A ss e mb l y to t h e Tr oll ey Asse mbl y[...]

  • Page 14

    14 Fit t h e B u r n er (A2) i n t o t h e Body ( A5) en s u r i ng t h e b u r ner v e n t u r i tu bes ar e ov er t h e e n ds of t h e g as val v es. T h ey ar e a loos e f i t a n d n o t a g a s t i g h t s e a l . S e c u r e t h e Bu r n er w it h t he Screw s (D4) ; A2 Vi ew looki n g un der n eat h th e body. 12 11  Ex c e l 100  Ex [...]

  • Page 15

    15 A 13 A1 A9 A8 A 14 Att ach t h e Heat Sh ie ld (A13) t o t h e Body (A5) u s i n g t h e Screw s ( D2) an d nu t s ( D7). Pl ace t h e La va Rock Rack ( A1) a n d La v a Rock (A9) in t o th e body of t h e bar bec u e f o llow e d b y t h e Co ok in g G r ill ( A8 ) . Fit t he Wa rm i n g rac k (A 14 ) . Mak e su re th e sw in g legs fi x to t h[...]

  • Page 16

    16  Ex c e l 100  E x c e l 200  Ex c e l 300  Ex c e l 100  Ex c e l 200  E x c e l 300 B4 D1 B6 D1 D9 A tta c h th e Tr oll ey H a n dle (B 4) to th e Lon g Legs u s i n g th e scr ew s ( D1). Att ach a side sh elf (B6) t o t h e righ t h a nd side of t h e bar becu e by sliding a sh elf spac er (D9) on t o a scr ew ( D1) an d f[...]

  • Page 17

    17  Ex c e l 100  E x c e l 200  E x c e l 300  Ex c e l 100  E x c e l 200  E x c e l 300 D1 B9 B 12 B7 Att ach t h e Si de B u r ner Sh e lf (B9) t o t h e Sh ort Legs u s i n g t h e Scr ew s (D1) . Rem o v e t h e s crew s fr om S i de B u r n er Valve/ H os e A ss emb ly ( B12) a n d se cu re i t to th e s i de sh e l f wi th[...]

  • Page 18

    18 ASSEM BLY IS NO W CO M PL ET E. Procee d to th e n ex t pag e for op e ration and m aint e nanc e . Im portant – th e barb e cu e m ust not b e us e d b e for e b e ing l e ak t e st e d as d e tail e d on P. 20  Ex c e l 100  Ex c e l 200  E x c e l 300  Ex c e l 100  Ex c e l 200  E x c e l 300 B 11 D3 B8 Pl ace t h e Sid e[...]

  • Page 19

    19 F . Im por ta nt I nf or m a t i on Pl eas e re ad t he se i nst r uct io ns c ar ef ul l y bef or e a ssem bly a nd u se. • R eta i n th e se i n stru cti on s fo r fu tu re refe ren ce . • For ou t doors u se on ly – do n ot u s e in doors . Do n ot u s e bel ow gr ou n d le v el. • For u se w i t h LPG bo tt led g as on ly. A f ix ed [...]

  • Page 20

    20 change th e g as bottle, co nfir m tha t th e barbecu e is switc hed off, a nd t hat t here are n o sources of igni tion (cig arette s, o pen fla me, sparks, etc .) near bef ore proc eedin g. Inspe ct the gas hose t o ens ure it is free o f any t wistin g or tensi on. T he h ose shoul d ha ng fr eely with n o bends, folds , or kink s tha t co ul[...]

  • Page 21

    21 onto th e hoo d an d dow n the back of th e barbecu e. I 6 . Grill Cook ing T he burner h eats up th e lav a rock und erneat h the grill , whi ch in turn heats the food on th e grill. T he nat ural f ood j uices prod uced durin g cooking fall onto the hot lava rock belo w an d vaporis e. T he subsequ ent risi ng s m ok e bast es the foo d, as it[...]

  • Page 22

    22 burner or s piders or other insec ts in the burn er venturi. T his can resu lt in the flow of th e g as and air mi x tur e bein g re stricte d or blocke d which m ay result in a fire behind the contr ol panel causi ng seriou s d a m ag e t o yo ur barbecu e. If th is hap pe ns, the gas should be im me diate l y turne d off at the bottle . Burne [...]

  • Page 23

    23 L. T r oub le s hooti ng Pr ob le m Po ss ib le C au se S ol u ti on B u rn ers wil l no t li gh t us in g t h e i g ni ti on s yst em L P ga s bo tt le i s em pt y Re pl ac e wi th f ul l bo tt le Fa ul ty r eg ul at or H av e re gu la to r ch ec ke d or r ep la ce d Ob st ru ct io ns i n bu rn er s Cl ea n bu rn er s Obstructions in gas jets o[...]

  • Page 24

    24 OU T B ACK U K L T D W ARR A N T Y O U T BACK bar bec u es ar e w arr an t ed t o th e or igin al p u r c h aser agai n st def ect s in mater ia ls and w ork m an s hip for a per iod of on e ( 1) y ear f rom th e dat e of pu r chas e. O U TBA CK U K wil l, w it h i n t h is period, s u pply replace m e n ts f or def ect iv e par t s f r ee of ch[...]