Omron E5CSV manual

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Table of contents for the manual

  • Page 1

    E5CSV/E5CS-U Digital T emperature Controller Digital T emperature Contr oller E5CSV E5CSV E5CS-U E5CS-U E5CSV E5CSV E5CS-U E5CS-U E5CSV E5CSV E5CS-U E5CS-U User's Man ual Cat. No. H140-E1-01 User's Manual H140-E1-01 Overview Preparations Basic Operations Operations f or Applications P arameters Appendices Note: Specifications subject to c[...]

  • Page 2

    Introduction OMRON products are manufactured f or use ac cordin g to proper proced ures by a qualif ied opera tor and only for the purpos es desc ribed in this manual. The E5CSV and E5C S-U are Compac t Digita l T emperature Controll ers. The E5CSV features screw ter minal c onnectio ns, and the E5C S-U features so cket pin connect ions. The main f[...]

  • Page 3

    Warranty and Limita tions of Liability WARRANTY OMRON's ex clusive war ranty is that the pr oducts are fr ee from defects in mater ials and workmanship for a period of one year (or other period if s pecified) from date of s ale by OMRO N. OMRON MAKES NO WARRANT Y OR REPRESEN TATION , EXPRESS OR IMPLIED, REGARDING NON-INFRING EMENT, MERCHANTABI[...]

  • Page 4

    Disclaimers CHANGE IN SPECIFICATIONS Product spec ifications and ac cessor ies may be c hanged at any time based on improv ements and other reasons . It is our prac tice to change model numbers when published ratings or features are c hanged, or when significant cons truction changes are made. However, s ome specific ations of the products may be c[...]

  • Page 5

    Safety Precautions Definition of Precauti onary Information The following notat ion is us ed in this ma nual to provide pr ecauti ons re quire d to e nsur e safe usage of the product. The safety precautions that ar e provided are extremely impor tant to s afety . Alwa ys r ead and heed the information provided in all safety precautions. The follo w[...]

  • Page 6

    ● Saf ety Precautions CA UTION Do not touch the terminals while pow er is being s upplied. Doing so may occasionally result in minor injury due to electric s hock. Do not allow pieces of metal, wire clippings , or fine metallic shavings or filings from installat ion to enter the product. Doing so may occasionally result in electric s hock, fire, [...]

  • Page 7

    Precautions for Safe Use Be sure to obser ve the following precautions to prevent operation failur e, malfunction, or adv erse affects on the performance and func tions of the product. Not doing s o may occ asionally res ult in unexpected events. 1 ) The product is desig ned for indo or use only . Do not us e the prod uct outdoor s or in any of the[...]

  • Page 8

    13) A switch or circu it break er shou ld be prov ided cl ose to this Unit. The s witc h or circ uit breaker shoul d be within easy reac h of the operator, and must be mar ked as a dis connecting means for this unit. 14) Appro x imate ly 30 minutes is requ ired for the cor rect temperature to b e disp lay ed af ter tur ni ng the power supply t o th[...]

  • Page 9

    Installation Precautions  Service Life Use the Temperatur e Controller within the following temperature and humidity ranges: Temperature: − 10 to 55 ° C ( with no icing or condens ation), Humidity: 25% to 85% If the Controller is ins talled inside a control boar d, the ambient temperature must be k ept to under 55 ° C, including the temperat[...]

  • Page 10

    Precautions for Operation 1 ) It takes approximately two seconds for the output s to turn ON from after the power supply is turned ON. Due consideration must be giv en to this time when incorpor ating Temperature Controllers into a c ontrol panel or similar devic e. 2 ) Make sure that the Temperature Controller has 30 minut es or more to warm up af[...]

  • Page 11

    Revision History A manual revision code appear s as a s uffix to the catalog number on the bac k cov er of the manual. Cat. No. H140-E1-01 The fol lowing tab le ou tlines the chan ges made to th e manu al dur ing each revis ion. Page n umbers refer t o the previous v ersion. Revision code Date Revised content 01 October 2005 Original produc tion x[...]

  • Page 12

    Conventions Used in This Manual Model Notat ions “E5CSV and E5CS- U” or “E5CSV/E5C S-U” ar e use d when th e informa tion b eing prov ided applies to all E5CSV and E5CS-U Digital Te mperature Controller s. Meanings of Abbrev iations The following abbreviations are used in parameter names, figures and in tex t explanations. T hese abbreviati[...]

  • Page 13

    About this Manual: Pur pose Relev ant s ection Details ● Overview Section 1 Over view Section 1 introduces the features, components, and main specifications of the E5CSV/E5CS-U Digital Temperature Controller s. ● Setup Section 2 Preparation Section 2 desc ribes the work required to prepare the E5CSV/E5CS-U Digital Temperature Controller s for o[...]

  • Page 14

    TABLE OF CONTENTS Introduction ................................................................. i Warranty and Li mitations of Lia bility .......................... ii Safety Pr ecau tio ns ................................................... iv Precaut ions for S afe Use .......................................... v i Installat ion Pr ec autions ..[...]

  • Page 15

    ■ Changing th e SP ................................................................................ 3-7 3.6 Using ON/O FF Contr ol ....................................................................................... 3-8 ■ ON/OFF Control ................................................................................. 3-8 3.7 Determ ining PID[...]

  • Page 16

    xv[...]

  • Page 17

    Section 1 Over vie w 1.1 Names of P ar ts ................................................................. 1-2 ■ F ront Panel ..................................................................1-2 ● E5CSV ................................................................. 1-2 ● E5CS-U ............................................................[...]

  • Page 18

    Section 1 Over view Ov er view 1.1 Names of Parts ■ Front Panel ● E5CSV ● E5CS-U Lock Release Key Mode Ke y Mode indicat ors Deviation indicat ors T ool inser t ion hole Down K ey キ Alar m indic ators Up K ey Output indic ato r Mode indicat ors Mode Ke y Down K ey Up K ey Alar m indic ators Output indic ato r F ront doo r F ront door openin[...]

  • Page 19

    1.1 Names of Parts Ov er view ■ Using t he Keys This section desc ribes the bas ic func tions of the f ront panel k ey s. ● M (Mode) Ke y Press this key to change param eters within a setting level. ● U (Up) K ey Each press of this key increm ents the setting value. Holding the key down speeds up the increm entation. ● D (Down) K ey Each pr[...]

  • Page 20

    Section 1 Over view Ov er view 1.2 I/O Configurati on and Main Functions ■ I/ O Configur ation ● E5CSV and E5CS-U Control out p ut Alar m output 2 Alar m output 1 Alar m 1 func tion Alar m 2 func tion Control func tion Control section T emperature input * Functions can be assigned individually f or each output by changing the set values f or th[...]

  • Page 21

    1.2 I/O Configuration and Main Func tions Ov er view ● Control Outputs • • • A contro l output can be relay or voltage out put, depe nding on the model. ● Alarms Alar ms ar e suppor ted by E5CS V - @ 1 @@ - @ , E5CSV - @ 2 @@ - @ , E5CS- @ 1 @@ U- @ , and E5C S- @ 2 @@ U- @ . S et the alar m c lassificati on and alar m value or t he alar [...]

  • Page 22

    Section 1 Over view Ov er view 1.3 Setting Level Configur ation and Key Ope rations P arameters are divided into groups, each called a “le vel . ” Ea ch of the s et v alues (setting items) in these lev els is c alled a “parameter . ”. The parameters on the E5CSV/E5CS-U ar e divided as follows: When the power is tur ned ON, “0” will be d[...]

  • Page 23

    1.3 Setting Level Configuration and Key O perations Ov er view ■ Selectin g Parameters • • • • • Within e ach lev el, th e parameter is c hang ed each tim e the M Key i s pressed. The parameter changes immediately after pressing the M key . M M M M Par ameter 4 Par ameter 3 Par ameter 2 Par ameter 1 ■ Fixi ng Settings If the M Ke y is[...]

  • Page 24

    Section 1 Over view 1-8 Ov er view 1.4 Setting Switches ● E5CSV Inser t the t ool ( refer to the diagram) into the two t ool ins er tio n holes (one on the top a nd one on the bottom) and r elease t he hooks. Then, grip the front panel and pull out towards you to remov e it. • Tool insertio n hole Tool inse rtion ho le Alarm mode switch *1 Temp[...]

  • Page 25

    1.4 Setting Switches Ov er view ON 1 2 3 4 5 6 ON INIT switch Protect switch P X Control mode swi tches Temperature ra nge switch Alarm mode s witch 0 4 3 2 1 5 9 8 7 6 0 4 3 2 1 5 9 8 7 6 ● Protect Switch • • • • • When the pr otect switch is ON, Up Ke y and Down Ke y operati ons are prohibited to prevent setting mistakes. The Mode Ke [...]

  • Page 26

    Section 1 Over view Ov er view • Set the tem perature range us ing the temperat ure range switch numbers.  Thermocouple input (E 5CSV - @ KJ, E5CS- @ KJU) Set rang e Speci- fica- tions Te m - per - ature range ° C ° F 0 0 to 200 0 to 200 1 0 to 300 0 to 300 2 0 to 400 0 to 400 3 0 to 500 0 to 500 4 0 to 600 0 to 600 K 5 0 to 999 0 to 999 6 0[...]

  • Page 27

    1.4 Setting Switches Ov er view  Thermistor input ( E5CSV - @ G , E5CS- @ GU) Setting range Speci- fica- tions Te m - per - ature range ° C ° F 0 − 50 to 50 − 50 to 100 1 0 to 100 0 to 200 2 50 to 150 100 to 300 3 100 to 200 200 to 400 4 150 to 300 300 to 600 5 − 50 to 50 − 50 to 100 6 0 to 100 0 to 200 7 50 to 150 100 to 300 8 100 to [...]

  • Page 28

    Section 1 Over view Ov er view ● Alarm Mode Switch • Sel ect the a lar m mode switch number w hen cha ngin g to the alar m mode. This switch is not provided in models without alar ms.) Set val u e Alarm type Alarm output operation 0,9 Alar m function OF F Output OFF 1 Upper- and lower-limit 2 Upper -limit 3 Lower-limit 4 Upper- and lower-limit [...]

  • Page 29

    Section 2 Preparations 2.1 Insta llati on ................................................................................2-2 ■ Exter n al Dimensio ns (Unit: mm) .................................2-2 ● E5CSV .................................................................. 2-2 ● E5CS-U .........................................................[...]

  • Page 30

    Section 2 Preparations 2.1 Installation ■ External Di mensions (Unit: mm) 2-2 Prepar ations ● E5CSV 48 X 48 84 78 6 1.5 44.8 X 44.8 48 58 ● E5CS-U 48 X 48 94.45 (7.75) 6.25 72.5 14.2 58 44.8 X 44.8 48 ■ Panel Cutout Di mensions (Unit: mm) ● E5CSV and E5CS-U Individual Mounting Group Mounting 60 min. (48 × Num ber of Uni ts – 2.5) 45 45[...]

  • Page 31

    2.1 Installation Ada p te r Panel Waterproof pack ing Term inal co ve r Prepar ations • G roup mounting is pos sible in one direction only , either ver tic al or hor izontal. ■ Mounting For the Wiring Sock et, separately purchase the P2CF-08 or P3G-08 fo r models without alar ms, or the P2CF-11 or P3G A-11 f or models with alar ms. ● E5CSV ?[...]

  • Page 32

    Section 2 Preparations (1) Inser t the tool into the two tool inse r tion holes (one on the top and one on the bottom) and release the hook s. (2) Inser t the tool in the gap between the front panel and rear case , and pull out the front panel slightly . Grip the front panel and pull out fully . Be s ure not to impose excess ive f or ce on the pane[...]

  • Page 33

    2.2 Wiring Terminals 2.2 Wiring Terminals ■ Termin al Arrangement ● E5CSV ● E5CS-U (Without Alarms) . (With Alarms) * Purchase the P2CF-08 or P3G -08 wir ing sock et separately . * Purc hase the P2CF-11 or P3G A-11 wir ing sock et separately . 25 Prepar ations ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ + − A B B Voltag e outp ut 12 VDC, 21 mA [...]

  • Page 34

    Section 2 Preparations ■ Precautions wh en W i ri n g ・ Separate input leads and po wer lines in order to pre vent e xter nal noise. ・ Use A WG24 (cross-sectional area: 0.205 mm 2 ) to A WG18 (cross-s ectional area: 0.832 mm 2 ) twisted-pair cable (stripping length: 5 to 6 mm). ・ Use crimp ter m inals when wiring the ter m inals. ・ Tighte[...]

  • Page 35

    2.2 Wiring Terminals ● Control Outputs • • Outputs are s ent from t er minals 1 and 2 w ith the E5 CSV , a nd from termin als 4 to 6 with the E5CS -U . The f ollo wing di ag rams sh ow the av ailable outputs and their inter nal equaliz ing circuits. E5CS-U Rela y Voltage ④ ⑤ ⑥ GND ④ ⑤ ⑥ + - L + v E5CSV Rela y Vo ltage ① ② + v [...]

  • Page 36

    Section 3 Basic Operations 3.1 Setting the Inp ut T ype ................................................................... 3-2 ■ Input T ype ................................................................. 3-2 ● Ther mocouple ...................................................... 3-2 ● Platinum Resistance Ther mometer ......................[...]

  • Page 37

    Section 3 Basic Operations 3.1 Setting the Input Type The E5CS is availab le in models with ther mo couple input, models with platinum resistance ther mometer input, ther mistor input, and multi-input (thermocouple/platinum resistance thermometer) models. The type of Sensor that can be us ed depends on the model. Confir m the model that was purchas[...]

  • Page 38

    3.1 Setting the Input Type Basic Operati ons Specifications Temper - ature range Input te mper ature range 6 K Ω (0 ° C) 0 -50 to 50 ( ° C) / -50 to 100 ( ° F) 6 K Ω (0 ° C) 1 0 to 100 ( ° C) / 0 to 200 ( ° F) 30 K Ω (0 ° C) 2 50 t o 150 ( ° C) / 100 to 300 ( ° F) 550 Ω (200 ° C) 3 100 to 200 ( ° C) / 200 to 400 ( ° F) 4 K Ω ([...]

  • Page 39

    Section 3 Basic Operations 3.2 Selecting the Temperature Unit ● T emperature Unit • • Select t he tem perature uni t as e ither ° C or ° F using the contr o l mode switch 6. The default is OFF ( ° C ). Basic Operati ons 3-4[...]

  • Page 40

    3.3 Selecting PID Control or O N/OFF Contr ol 3.3 Selecting PID Control or ON/OFF Control T wo control methods are supported: 2-PID control and ON/OFF control. Switching betw een 2-PID control and ON/OFF control is performed using the control mode switch 1. When this paramete r is set to ON, 2-PID control is selected, and when it i s set to OFF , O[...]

  • Page 41

    Section 3 Basic Operations 3.4 Setting Output Specifications ■ Control Per iod • • • • Set the out put per iod (contr ol per iod). Though a s hor ter per iod provides better contro l perfor mance, it is r ecommen ded that th e control peri od be set to 20 seconds or lon ger for a relay output to preser ve the ser vice l ife of the relay .[...]

  • Page 42

    3.5 Setting the Set Point (SP) 3.5 Setting the Set Point (SP) The operation lev el is display ed when the power is turned O N. When the M K ey is us ed to light the SP indicator in the dis play , the set point is displayed. ■ Changing the SP • T o change t he set po int, pre ss the U or D K ey while SP is li t on the display , and s et the desi[...]

  • Page 43

    Section 3 Basic Operations 3.6 Using ON/OFF Control In ON/OFF control, the control output turns OFF when the temperature being controlled reaches the preset set point. When the manipulated v ariable turns OFF , the temperature begins to f all and the control tur ns ON again. This operation is repeated o ve r a cer tain temperatur e range. At this t[...]

  • Page 44

    3.7 Determining PID Constants ( AT, ST, Manual Setup) 3.7 Determining PID Consta nts (A T, ST, Manual Setup) ■ AT (Auto-tuning) • • • When A T is executed, the optimum PID c onstants for the set po int at that time ar e set a utomat ically . A method (c alle d the limit c ycle method) for forcibly changing th e mani pulated var iable and fi[...]

  • Page 45

    Section 3 Basic Operations Basic Operati ons ■ ST (Self-tuning) ST (self-tuning) is a function that finds PID constants b y using step response tuning (SR T ) when Cont roller operation begins or when th e set point is changed. Once the PID constants ha ve been calculated, ST is not e xecuted when the ne xt control operation is star ted as long a[...]

  • Page 46

    3.7 Determining PID Constants ( AT, ST, Manual Setup) Basic Operati ons ● ST Stable Range Operatin g Procedure The ST s table range determines the set value under which ST (self-tuning) functions operate. This proc edure sets the ST stable range to 20 ° C. 1. Press the M K e y from the initial setting lev e l (1) and select “ST stable range”[...]

  • Page 47

    Section 3 Basic Operations Basic Operati ons ■ Manual Setup The manual settings f or PID constants are perf ormed separately in the “propor tional band” (P), “integral time” (I), and “der iv ativ e time” (D) parameters in the initial setting le vel (2). When PID constants are set manually , the tuning setting enab led in the initial s[...]

  • Page 48

    3.7 Determining PID Constants ( AT, ST, Manual Setup) Basic Operati ons • When P (Propor tional Band) Is Adjusted Incr eas- ing P The cur ve rises gr adually , and a long stabilization time is created, but o vershooting is prev ented. De- creas ing P Overshooting and hunting occur, but the set v alue is quickl y reached and the temperature stabil[...]

  • Page 49

    Section 3 Basic Operations 3.8 Alarm Outputs Alar ms c an be used w ith E5C S @ 1 @@ - @ (one alar m point) , E5C S @ 2 @@ - @ (two alar m p oints) , E5CS @ 1 @@ U- @ (one alar m point), and E5CS @ 2 @@ U- @ (two alar m points). Alar m output conditions ar e deter mined by a combinat ion of the “alar m type” and “alar m value”. • • T he[...]

  • Page 50

    3.8 Alarm Outputs Basic Operati ons 1. Set the alar m mode switch to 2 and then tur n ON the power . 2. Press the M K ey in the oper ation le vel and select the “alar m value 1” (ALM mode) parameter . 3. Use the U Ke y to s et the parameter to 10. Process value M SP mode ・ S et po i nt 0 2 1 2 ALM ALM SP OUT 0 1 2 ALM ALM SP OUT Power ON 0 1 [...]

  • Page 51

    Section 3 Basic Operations 3.9 Shifting Input Values ■ Shifting Inputs When the control mode switch 4 is set to ON, the input shift value is display ed in the operation le vel and the shift can be added to the input. When the control mode s w itch 4 is set to OFF (no i nput shift display), the input shift is not dis pla yed b ut the shift value i[...]

  • Page 52

    3.9 Shifting Input Values Basic Operati ons ● Shift Method 1. Make sure tha t the control target temper ature (C) and Controller temperature (B) mat ch, with the control target temp erature near the set point. 2. Check the control target temperature (B) and the Controller readout (A). Subtract the Controller readout temperature (A) from the contr[...]

  • Page 53

    Section 4 Operations fo r Applications • • • 4.1 Movin g to the Initial Setting Le vel ..................................... 4-2 4.2 Assigning Outputs ............................................................ 4-3 ■ Output A ssign ment ..................................................... 4-3 4.3 Alar m Functions .........................[...]

  • Page 54

    Section 4 Oper ations fo r Applications 4.1 Moving to the Initial Setting Level • T o move to the initial setting le vel, turn OFF the protect s w itch, turn ON the INIT swit ch, and then hold down the U Ke y w hile tur ning ON the power . T he status of the c ontrol mode switches 1 to 6 is ignored. 1. From the initial setting lev el selection di[...]

  • Page 55

    4.2 A ssigning Output s 4.2 Assigning Outputs • • • By cha nging th e co ntrol out put ass ignment, alar m output 1 assignment, and alar m output 2 assignm ent settings, the func tions assigne d to each ou tput c an be chang ed in t he init ial setti ng level (3). The follo wing functions c an be assigned to each output. ■ Output Assignment[...]

  • Page 56

    Section 4 Oper ations fo r Applications 4.3 Alarm Functions • ■ Alar m Hysteresis • • • • • • The hysteresis of alar m o utputs wh en alar ms are switched O N/OFF can be set as follows: Alar m hysteresis is alwa ys 0.2 ( ° C or ° F). ■ Standby Sequence The sta ndby sequence ca n be us ed so th at an alar m will not be output unt[...]

  • Page 57

    Operati ons f or Applications 4.3 Alarm Functions ■ Close in Alarm/Open in Alarm • • • • When “ close in alar m” is set, the status o f the a lar m fu nction wi ll be output as is. When “open in alar m” is set, the s tatus of the alar m function will be reversed bef ore being output. Close in alar m/open in alar m can be s et sepa[...]

  • Page 58

    Section 4 Oper ations fo r Applications 4.4 Setting the SP Upper and Lower Limit Values • ■ Set Point Limiter The setting range of the set point i s limited by the set point limiter . The set point limiter is used to pre vent the control target from reaching abnor mal temperatures. The upper- and lowe r-limit values o f the set point limiter ar[...]

  • Page 59

    Operati ons f or Applications 4.4 Setting the SP Upper and Lower Limit V a lues • • • Setting the S et P oint Upper-l imit V alue Operatin g Procedure Set P oint Upper Limit = 1000 1. Press the M K ey from the initial setting le vel (3) and select “set point upper limit” (SP mode). 2. Use the U and D K e ys to s et 1000. Setting the Set P[...]

  • Page 60

    Section 4 Oper ations fo r Applications 4.5 Alarm Delays • ■ Alarm Delays • • • Delays can be set for the alar m out puts. ON an d OFF delays can b e set separate ly for alar ms 1 a nd 2. The ON and OFF de lays f or alar ms 1 and 2 also apply to the individ ual ALM 1 and ALM2 indicator s. The a lar m ON d elays will also func tion w hen t[...]

  • Page 61

    Operati ons f or Applications 4.5 Alar m Delays ● Parameter s Relate d to Alarm Delays P aramete r name Setting Set (monitor ) values Alar m 1 ON Delay Initial setting lev el (4) SP mode 0 to 999 (s) Alar m 2 ON Delay Initial setting lev el (5) SP mode 0 to 999 (s) Alar m 1 OFF Delay Initial setting lev el (4) ALM mode 0 to 999 (s) Alar m 2 OFF D[...]

  • Page 62

    Section 4 Oper ations fo r Applications Operati ons f or Applications 4-10[...]

  • Page 63

    Section 5 P arameter s 5.1 Conv entio ns Used in this Section ................................................. 5-2 ● Meanin gs of Icons Used in thi s Sec tion .............. 5-2 ● About R elated P arameter Displ a ys ..................... 5-2 ● The Order in Which P arameters Are Descr ibed i n T his Sectio n .................................[...]

  • Page 64

    Section 5 Param eters 5.1 Conventions Used in this Section ● Meanings of Icons U sed in this Section Descr ibes the functions of the parameter . Descr ibes the setting range and default of the parameter . ● About Related Parameter Displa ys P arameters are displa yed only when the conditions of use indicated for the p arameter are satisf ied. I[...]

  • Page 65

    5.2 Operation Level 5.2 Operation Level Displa y this le vel to perf or m standard control operations. The set points and alarm values are set in this lev el. M M M M Process v alue SP mode ・ Set point ALM mode ・ A larm val ue 1 A LM 2 mode *1 ・ A larm val ue 2 5-4 5-4 5-4 5-5 Page 0 2 1 2 AL M AL M SP OUT 0 1 2 AL M AL M SP OU T 0 1 2 AL M A[...]

  • Page 66

    Section 5 Param eters P a rameters Process v alue Displays the proces s value (except when no PV display is selected) * The dec imal position is s et automatically by the selected Sens or . Monitor range Unit Process value Input indication range (See pages A-12 and A- 13.) EU • Function SP mode Set point • Dis plays the set point. * The decimal[...]

  • Page 67

    5.2 Operation Level ALM2 mode Alarm v alue 2 This parameter is s et to the input values “X” or “Y” in the alar m type lis t. The ALM will flash in the dis play while the alarm value 2 is dis play ed. • T his parameter sets the alar m value f or alar m output 2. * The decimal position is s et automatically by the selected Sens or . Alarm t[...]

  • Page 68

    Section 5 Param eters P a rameters IS mode (1) Manual r eset v alue h / l • • This function r esets the offs et that occurs when P (or PD) c ontrol is used. The offse t that occ urs is s et in ° C or ° F as the manual r ese t value. (This applies when manual reset is enabled.) This parame ter is disp lay ed on ly when c ontrol mode switch 4 i[...]

  • Page 69

    5.2 Operation Level IS mode (3) Alarm 1 latch status a1 • • • This parameter displays the alar m 1 latc h status. The latch ca n be clear ed by pressing the U and D K eys for at least 2 s while the alar m 1 latch status is displayed. The alar m 1 l atch status i s only dis play ed when l atch O N (1) is set in the “alar m 1 latch” paramet[...]

  • Page 70

    Section 5 Param eters 5.3 Moving to the Initial Setting Level The initial setting lev el is used to mak e the settings that maximize T emperature Controller perfo r mance. Control stops when moving to the initial setting lev el. The methods f or moving to the initial setting lev el are desc ribed her e. Power ON Initial se tting le v el - 0 - 1 2 A[...]

  • Page 71

    5.4 Initial Setting Leve l (1) 5.4 Initial Setting Level (1) Mov e to initial setting lev el (1) by selecting “ 1” in the initial setting lev el selection disp la y and pressing the M Ke y . This lev el is used to set the follo wing parameters including tuning, hysteresis for ON/OFF c ontrol. In the initial setting level (1), the ▲▼ deviati[...]

  • Page 72

    Section 5 Param eters P a rameters SP mode PV auto reset PV/SP displa y T uning selection ST e x ecuting displa y Manual r eset enabl e/disabl e Control period selection Set whether to enable or disab le PV auto reset. Set the PV/SP display . Select the tuning method. Set whether to enable or disab le the ST ex ecution display . Set whether to enab[...]

  • Page 73

    5.4 Initial Setting Leve l (1) 100’ s digit 10’ s di git 1’ s digit Di sp laye d num ber PV auto reset PV/SP display T uning selection ST ex ecution display Manua l reset enable/ disable Contr ol period selection 0 Disabled ST / AT 2 / 20 1 Enabled ST Disabled 6 / 60 2 PV → SP AT 2 / 20 3 ST / AT Enabled Enabled 6 / 60 4 ST 2 / 20 5 SP → [...]

  • Page 74

    Section 5 Param eters P a rameters ALM mod e Integr al time setting unit Hysteresis width T emperatur e width in whic h the ■ de viation indicator li ghts • • • Select the integral time setting unit. Set the hysteresis width. Set the temperature width in which the ■ deviation indicator lights. • • • Set the integral t ime sett ing u[...]

  • Page 75

    5.4 Initial Setting Leve l (1) IS mode ST stabl e range • T he setting of this parameter deter mines when ST operates. Setting range Unit Default 1 to 999 ° C/ ° F 15 Function Setting P a rameters 5-13[...]

  • Page 76

    Section 5 Param eters 5.5 Initial Setting Level (2) Mov e to initial setting le v el (2) by selecting “2” in the initial setting lev el selection displa y and pressing the M Ke y . Manual PID settings can be set in this lev el. In the initial setting lev el (2), the ▲ ■ ▼ deviation indicators are lit. Initial se tting level (2 ) Page 5-15[...]

  • Page 77

    5.5 Initial Setting Level (2) SP mode Propor tional band The propor tional band (P) is set in this parameter . The propor tional band f or A T (auto-tuning) and ST (self- tuning) can also be s et automatically . P operation: Ref ers to contr ol in w hich the MV is pr opor tional to the deviation. Setting range Unit Default 1 to 999 ° C/ ° F 8 * W[...]

  • Page 78

    Section 5 Param eters 5.6 Initial Setting Level (3) Mov e to initial setting le v el (3) by selecting “3” in the initial setting lev el selection displa y and pressing the M Ke y . The set point upper- /lower-limit values and output assignment can be set in this lev el. In the initial setting lev el (3), the ▲ deviation indicator is lit. M M [...]

  • Page 79

    5.6 Initial Setting Level (3) SP mode SP upper lim it • • • This parameter sets the u pper li mit of the set po int. T he set poi nt can be set within the range with the u pper limit set in the “S P upper lim it” par ameter. If this para meter is res et, howev er , any set poin t that is outs ide of the n ew range will be forcib ly change[...]

  • Page 80

    Section 5 Param eters P a rameters IS mode (1) Control output assignm ent ot • T his parameter sets the function to be assigned to the c ontrol output. Displa yed numb er Set v alue Setting r ange Default 0 No assignment 1 Control func tion 2 Alar m 1 function 3 Alar m 2 function 0 to 3 1: Control func tion Function Setting IS mode (2) Alarm 1 as[...]

  • Page 81

    5.6 Initial Setting Level (3) IS mode (3) Alarm 2 assignment a2 • T his parameter sets the function to be assigned to alar m output 2. Displa yed numb er Set v alue Setting range Default 0 No assignment 1 Control function 2 Alar m 1 func tion 3 Alar m 2 func tion 0 to 3 3: Alar m 2 func tion * Not displayed f or models without alar m output 2. Fu[...]

  • Page 82

    Section 5 Param eters 5.7 Initial Setting Level (4) Mov e to initial setting le v el (4) by selecting “4” in the initial setting lev el selection displa y and pressing the M Ke y . The settings r elated to the alar m 1 ON/OF F delay and alarm 1 c an be set in this level. In the initial setting lev el (4), the ▲ ■ deviation indicators are li[...]

  • Page 83

    5.7 Initial Setting Level (4) SP mode Alarm 1 ON dela y Alar m 1 function is preven ted from tur ning ON until after the delay time set in this parameter has elapsed. Set the time for which the ON delay is to be enab led. T o disable the ON delay , set 0. P arameter Setting range Unit Default Alar m 1 ON delay 0 to 999 Second 0 * This parameter is [...]

  • Page 84

    Section 5 Param eters P a rameters IS mode (1) Alarm 1 type al • • Select one of the follo wing nine alar m 1 types : This parame ter is disp lay ed only for mode ls witho ut alar m outputs ( i.e., models wit hout an alar m mode switch). Se ttings for models with alar m outputs are set us ing the alar m mode switch. Set val u e Alarm type Alarm[...]

  • Page 85

    5.7 Initial Setting Level (4) IS mode (2) Alarm 1 open in alar m nc • • This parameter sets the output status for alar m 1. When “c lose in a lar m” is se t, the sta tus of the a lar m 1 function w ill be outp ut as is. When “ope n in alar m ” is set, the status of the alar m 1 function will be rev ersed before being output. P aramete r[...]

  • Page 86

    Section 5 Param eters 5.8 Initial Setting Level (5) Mov e to initial setting le v el (5) by selecting “5” in the initial setting lev el selection displa y and pressing the M Ke y . The settings r elated to the alar m 2 ON/OF F delay and alarm 2 c an be set in this level. In the initial setting lev el (5), the ▼ deviation indicator is lit. M 0[...]

  • Page 87

    5.8 Initial Setting Level (5) SP mode Alarm 2 ON dela y Alar m 2 function is preven ted from tur ning ON until after the delay time set in this parameter has elapsed. • • Set the time for which the ON delay is to be enab led. T o disable the ON delay , set 0. P aramet er Setting range Unit Default Alar m 2 ON delay 0 to 999 Second 0 * This para[...]

  • Page 88

    Section 5 Param eters P a rameters IS mode (1) Alarm 2 type al • Selec t one of the follo wing nine alar m 2 types : Set val u e Alarm type Alarm output operation 0 Alar m function OFF Output OFF 1 Upper- and lower-limit 2 Upper-limit 3 Lower-limit 4 Upper- and lower-limit range 5 Upper- and lowe r-limit with standby sequence 6 Upper-limit with s[...]

  • Page 89

    5.8 Initial Setting Level (5) IS mode (2) Alarm 2 open in alar m nc • • This parameter sets the output status for alar m 2. When “c lose in a lar m” is se t, the sta tus of the a lar m 2 function w ill be outp ut as is. When “ope n in alar m ” is set, the status of the alar m 2 function will be rev ersed before being output. P aramet er[...]

  • Page 90

    Appendices Specifications ......................................................................... A -2 ■ Ratings ............................................................................ A-2 ■ Characteristic s ................................................................ A-3 Error Display s ..............................................[...]

  • Page 91

    Appendices Specifications ■ Ratings Supply voltage 100 to 240 V AC , 50/60 Hz 24 V AC , 50/60 Hz/24 VDC Oper ati ng vol tag e range 85 to 110% of rated supply v oltage Power consumption 5 V A 3 V A/2 W Sensor input *1 Thermocouple input type: K, J, L Platinum resistance thermometer input type: Pt100, JPt100 Thermistor : E52-THE @@ Multi- input (t[...]

  • Page 92

    Specifications Appendices ■ Characteristics Indication accuracy (ambient temper ature of 23°C) Thermocouple: *1 (±0. 5% o f indic ation value or ±1°C, whichev er is grea ter) ± 1 di git max. (E5CSV) (±1. 0% o f indic ation value or ±2°C, whichev er is grea ter) ±1 digit max . (E5CS-U) Platin um res istanc e thermo meter: *2 ( ± 0.5% o f[...]

  • Page 93

    Appendices Error Displays When an error oc curs, the error contents are s hown on the display window . This sec tion descr ibes how to check error c odes on the display , and the actions to be taken to remedy the problems. Ov erflow ● Meaning (1) The process value is higher than the control temperature range. (2) T he Sensor has s hor ted when us[...]

  • Page 94

    Error Disp lays Appendices Flashing Input Sensor Error (High T emperatur e) ● Meaning (1) The pr ocess value is hig her than the overflo w temperature or a sensor error has occurred when using a ther mocouple input or platinum resistance ther mometer input model. (2) The process value is higher than the control temper ature range or a sensor erro[...]

  • Page 95

    Appendices Appendices Displa y Range Exceeded ● Meaning This does not indicate an error . It is displa yed if the process v alue ex ceeds the display rang e when the control range is larger than the display range. • • When less than − 99 : [[[ When more than 1999 : ]]] ● Operation Control continues, allowi ng nor mal operation. This displ[...]

  • Page 96

    Burnout/Short-c ircuit Display and Causes Burnout/Shor t-cir cuit Displa y and Causes The display window shows the error details if an input s ensor burnout or shor t- circuit oc curs. The error display and control output operation f or burnouts and shor t-circuits is e xplained below for each input type. ● Thermocouple Status Display Contr ol ou[...]

  • Page 97

    Appendices Parameter Operation Lists ■ Operation Level Par a m et er s Mode indicators/ displayed text Setting (m onitor) valu e Default Unit Set val ue Process value − Sensor input indicat ion range EU Set point SP mode SP lower limit t o SP upper li mit 0 EU Alar m value 1 ALM mode 1 to 7: 0 to input setti ng range full scal e 8: Input settin[...]

  • Page 98

    Parameter Oper ation Lists Appendices ■ Initial Setting Level (1) P aramete rs Mode indicators/ displayed text Setting (monitor ) value Default Unit Set val ue 0: No PV auto reset SP mode 100’ s digit 1: Y es 0 None PV/SP displa y T uning selection 0 ST/A T 1 ST 2 PV → SP AT 3 ST/A T 4 ST 5 SP → PV AT 6 ST/A T 7 ST 8 No PV display AT PV/SP [...]

  • Page 99

    Appendices Appendices ■ Initial Setting Level (2) Par am e t e rs Mode indic ators /disp lay ed text Setting (monitor) value Default Unit Set val ue Propor tional band SP mode 1 to 999 8 °C/°F 0 to 1999 233 Second Integ ral time ALM mode 0 to 99 4 Minute Deriv ative tim e IS mode 0 to 1999 40 Second ■ Initial Setting Level (3) Par am e t e rs[...]

  • Page 100

    Parameter Oper ation Lists Appendices ■ Initial Setting Level (4) Par am e t e rs Mode indic ators /disp lay ed text Setting (monitor) value Default Unit Set val ue Alarm 1 ON delay SP mode 0 to 999 0 Second Alarm 1 OFF delay ALM mode 0 to 999 0 Second 0, 9: N o alar m 1: Upper-/low er-limit 2: Upper limit 3: Low er limit 4: Upper-/low er-limit r[...]

  • Page 101

    Appendices Sensor Input Setting Range, Indication Range, Control Range Input type Specifica- tions T emperature range Input temperatur e range Control rang e 0 0 to 200 ( ° C)/0 to 200 ( ° F) − 20 to 220 ( ° C)/ − 20 to 220 ( ° F) 1 0 to 300 ( ° C)/0 to 300 ( ° F) − 30 to 330 ( ° C)/ − 30 to 330 ( ° F) 2 0 to 400 ( ° C)/0 to 400 ( [...]

  • Page 102

    Sensor Input Setting Range, Indication Range, Contr ol Range Appendices Input type Specifica- tions T emperature range Input temperatur e range Control rang e 0 − 99 to 850 ( ° C)/ − 99 to 1,500 ( ° F) − 119 to 870 ( ° C)/ − 139 to 1,540 ( ° F) 1 0.0 to 199.9 ( ° C)/0.0 to 199.9 ( ° F) − 20.0 to 219.9 ( ° C)/ − 40.0 to 239.9 ( °[...]

  • Page 103

    Setting Lev e ls Diagram Setting Levels Diagram This diagram show s all of the setting le vel s. Some parameters are not displ ay ed depending on the protect lev el setting and the c onditions of use. Control is st opped for each of the initial setting lev els. Operat ion level Power ON * : INIT swit ch: ON : Protect switc h: OFF U Key - 0 - 1 [...]

  • Page 104

    Param eter Flow Parameter Flow This section descr ibes the parameters set in each le vel. Pressing the M ke y at the las t parameter in each lev el retur ns to the top parameter in that level. Initial sett ing le v el (2) Initial sett ing lev el (1) Initial sett in g lev el No ke y in p ut for 5 s or l on g er Po w e r O N SP mode PV auto reset PV/[...]

  • Page 105

    Pa r a m e t e r F l o w Appendices Initial setting (5) SP mode Alarm 2 ON dela y (0: Disab led, 1 to 999 s) ALM mode Alarm 2 OFF dela y (0: Disab led, 1 to 999 s) IS mode (1) Alarm 2 type (0 to 8) IS mode (2) Alarm 2 open in alarm (0: Closed in alarm; 1: Open in alarm) IS mode (3) Alarm 2 latch (0: OFF; 1: ON) M M M M M 0 c n 1 2 AL M AL M SP OU T[...]

  • Page 106

    Index Index 2 2-PID control.....................................................................3-5 A alar m 1 ass i gnment.......................................................... 5-18 alarm 1 latch ....................................................................5-23 alarm 1 OFF delay...........................................................[...]

  • Page 107

    Index Appendices initial setti ng le vel (1)............................................... A-9, 5-9 initial setti ng le vel (2)........................................... A-10, 5-14 initial setti ng le vel (3)........................................... A-10, 5-16 initial setti ng le vel (4)........................................... A-11, 5-20 ini[...]

  • Page 108

    Index protect switc h ................................................................1-9 tempera ture range switc h ............................................1-10 setting t he SP upper a nd lo wer li mit va lues ....................... 4-6 shift metho d..................................................................... 3-17 shifting inp ut val[...]