Omega FTB500 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Omega FTB500, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Omega FTB500 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Omega FTB500. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Omega FTB500 should contain:
- informations concerning technical data of Omega FTB500
- name of the manufacturer and a year of construction of the Omega FTB500 item
- rules of operation, control and maintenance of the Omega FTB500 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Omega FTB500 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Omega FTB500, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Omega service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Omega FTB500.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Omega FTB500 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Manual OPerator’ s (i%%i Flowrate Meters Low a Q FTBSOO Series @a[...]

  • Page 2

    DFMOSSSFVRIBA 359-RUSH ti Environmental Monitoring and Control Call for Your FREE Handbook Request Form Today: (203) V Electric Heaters V Data Acquisition Systems andconductivity pH W V Flow and Level & Force V Pressure, Strain 1c Temperature & Encyc l oped i as 6TU, England Telephone: 44 (1455) 285520 FAX: 44 (1455) 283912 The OMEGA Co m p[...]

  • Page 3

    .21 . 20 SECTION 8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . 20 SECTION 7 ACCESSORIES . . . . . . . . . . .I 8 SECTION 6 RECOMMENDED SPARE PARTS LIST . . . . . a . 15 I5 SECTION 5 TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . FTBSOO Flowmeter (Ball Bearing Design) . Se[...]

  • Page 4

    503,4 for 504, or 5 for 505. 1 X 1 for 501, 2 for 502, 3 for tistokesl of your liquid. The maximum is 25CK. cen- (“CK) in part number with the viscosity (in * Replace NOTE FTB50_X-t*CK)-5KP PSIG FTB5O_X-(*CK)-115VAC 5000 115VAC signal conditioner power supply FTB50_X-t”CKb5VDC FTB50_X-(*CK)-P 0-5VDC output TTL Pulse output FTB505-(“CK) ‘ CK[...]

  • Page 5

    AMP. Figure l-l. Block Diagram The basic operation of the system is as follows: The frequency signal from the flowmeter is connected to the FTB500 with a twisted pair shielded cable. The signal enters through the SENSITIVITY control which is used to reject unwanted noise by raising the trigger threshold above the background noise present. The low l[...]

  • Page 6

    FTB500 Series of meters establish a linear response after an initial offset correction when operating at a constant viscosity. 3 FTBSOO flowmeter are shown in Figures l-2 and 1-3. The pelton rotor causing it to rotate The motion of the rotor is sensed by the pickup coil and converted to a pulsing output signal where the frequency is related to the [...]

  • Page 7

    FTBIOO Calibration Curve 4 FLOWRATE Figure 1-3. Normalized % OF MAX I MUM .80 10 50 100 I_7 f 1.00 7 ! UNLINEARIZED 5 90 8 u FTBSOO Output Characterlstlcs Diagram LINEARIZED (GPM) Figure 1-2. / UN LINEARIZED OUTPUT FLOW RATE lL[...]

  • Page 8

    H,O is the pressure drop from Figure l-4 Figure 14. Gross Pressure Drop Characteristic Curve on Water 5 PSID SpGr is the specific gravity H,O where: Cpse is viscosity in centipoise PSID (SpGr)” x (Cpsel” x PSID = flowrate and the fluids viscosity and density. FTB500 Series Turbine Meter given the pressure drop on water at the maximum FTB500 Ser[...]

  • Page 9

    NOTE The carrier will not honor any claims unless all shipping material is saved for their examination. After examining and removing con- tents, save packing material and carton in the event reshipment is necessary. *l% of reading. In some applications, the fluid viscosity is a known function of temperature A PC could be used to eliminate the other[...]

  • Page 10

    7 - 2-I. Typical Turbine Meter Installation METER RUN V3 = BYPASS VALVE S = STRAINER FS = FLOW STRAIGHTENER TFM = TURBINE FLOWMETER Figure Vl, V2 = BLOCKING VALVE v2 t TFM I FS 2.5V. Slowly turn the SENSITIVITY threshold control counter-clockwise until in- dication stops. 2.3 GENERAL Proper application of the turbine flowmeter requires a suitable p[...]

  • Page 11

    pickoff device. BYPASS RUN -A properly sized bypass run with suitable blocking valves may be equipped where an interruption in fluid flow for turbine meters ser- vicing can not be tolerated. STRAINER-A strainer, filter and/or air eliminator is recommended to reduce the potential of fouling or damage Recommended mesh size is at least 100 microns. Fi[...]

  • Page 12

    ” I.D. CONDUIT Figure 2-2. Mounting Holes Location Diagram 9 H NPT FOR 35/4” Tl=t.aJ / - a--+------_, 115VAC (optional) for appropriate terminals for installation. Connect the flowmeter cable to the FTB500 including shield. “0” RING REMOVABLE COVER FTB500 should be placed in a convenient location with sufficient room for easy opening of the[...]

  • Page 13

    Wiring Diagram 10 EQUlPPED WITH AN INTEGRAL CALIBRATION SIGNAL. TO INJECT THIS TEST SIGNAL, INSTALL A JUMPER FROM TERMINAL 8 TO TERMINAL 1. Figure 2-3. DC Input Installation FTB500 IS NOTE THE - DC VOLTAGE INPUT TERMINAL BLOCK 2 1234567 8 @ F(TEBT) 0 1-P OPTION) COMMON @ _ 0 + SIGNAL PULSE OUTPUT - RETURN @ TERMINAL ANALOG OUTPUT BLOCK 1 (STANDARD)[...]

  • Page 14

    115VAC Input Installation Wiring Diagram 11 NOTE Figure 24. TlON SIGNAL. TO INJECT THIS TEST INSTALL A JUMPER FROM TERMINAL FTB500 IS EQUIPPED WITH AN INTEGRAL CALIBRE SIGNAL, 8 TO TERMINAL 1. THE (NEUTRALS TERMINAL BLOCK 1 TERMINAL BLOCK 2 E u @ F(TEST) IIBVAC 50160 Hz INPUT Ayy==+--~ Xl PICKUP COIL[...]

  • Page 15

    FfOSl is the offset frequency 12 FfTEST) is the test frequency FfOUTl is the output frequency of the linearizer F(OS)l where: [F(TEST) + F(OUT) = 1.8 2-41, injects an internally generated frequency. When using this feature, F (TEST) is equal to 120 Hz. jumpered to the input terminal (connecting Terminal 8 to Terminal 1, refer to Figure 2-3 or [F(OS[...]

  • Page 16

    (OS)1 13 [F(MAXl + F ZERO (OS11 x SPAN + [F (TEST) + F 5mA, or OV Equation 3 Set (SPAN) = 4mA, F(GS) 60 Equation 2 Set (ZERO) = SET TO NO FLOW CONDITION i.e., F(MAX) = K FACTOR x R (MAX) _ 11, injects an internally generated frequency into the unit. When using this feature, F (TEST) is equal to 120 Hz and is used in the following equation. Alternat[...]

  • Page 17

    Potentiometer locations 14 ’ Figure 3-1. Dimensions and * EQUIPPED FOR ANALOG OUTPUT OPTION mA output, OV for 0 to 5v output. 1. The Range Adjustment is accomplished by selecting a switch position on a DIP switch located on the PCA-112 printed circuit card depending on the model. Refer to Table 3-l to determine required switch position, and selec[...]

  • Page 18

    FTBBOO FLOWMETER (BALL BEARING DESIGN) Preventative maintenance requires that the Mini Flowmeter under go a general inspection. Refer to Figure 4-I and the following procedure to remove the flowmeter internals from the housing. A clean work area is required. 15 Measurement_Systems are constructed to give a long ser- vice life. However, problems do [...]

  • Page 19

    ROTOR WHEN LOOK I NG DOWN FROM TOP DETA I L OF ROTOR F i gure 4 -1. S tandard Ba ll Bear i ng Cu ta way D iagra m 16 WELO- CORRECT OR I ENTAT I ON OF FL OW -8 FL OW -[...]

  • Page 20

    #77-545-018 or equivalent on the insert. NOTE “0” ring should be lightly lubricated with “0” ring lubrication wh ich is silicone based. 12. P lace insert on the shaft. W hen properly seated gently push the insert back on the shaft. 13. Install and tighten the threaded plug. Tighten plug until snug. Do not over tighten. The flow m eter is re[...]

  • Page 21

    Wiring s PULSE 9 SCALING 10 11 12 Figure 5-1. Internal ; CONDITIONER ;$it;TIC % ; 9 10 11 12 2 FTBSOO 6 SIGNAL CONDITIONER I 2 3 4 11 .l 11 -1 11 COIL-1 0 GRN PCA-115 PCA-114 @ WHT @ . BLK I-II- ACIDC POWER SUPPLY ANALOG OUTPUT - I PCA-112 FiTESTi TO PICKUP COIL ANALOG OUPUT COMMON PULSE OUTPUT COMMON[...]

  • Page 22

    (SENS) potentiometer clockwise 2. Replace pickup coil and/or interconnec- ting wiring. 3. Replace PCA-114. 4. Replace PCA-115. 5. Replace PCA-112. Unit gives pulse output with 1. Noise pickup, turn sensitivity adjust no flow present counter clockwise until correct zero flow indication is obtained. 2. Replace pickup coil. 3. Replace PCA-115. 4. Repl[...]

  • Page 23

    FTB500-ADP 20 n MNPT adaptor kit with 10” upstream and 5” downstream straight SS tubing % w MS flare to % ‘ /4 SLO BLO SIGNAL CONDITIONER CARD (MAGNETIC PICKUP COIL) LINEARIZE AND FLOW DRIVE, PLUG-IN CARD FUSES, POWER SUPPLY I I 1 BOX SECTION 7 ACCESSORIES DESCRIPTION PART NUMBER QTY POWER SUPPLY/ANALOG OUTPUT CARD 1 PCA-II4 PCA-115 DESCRIRTI[...]

  • Page 24

    <IO9 0.5 seconds for IO-90% 21 PPM/OC. o-5v. *200 *0.05% of full scale; IO-go%. Adjustable from 0.5 to 2 seconds. Output suitable for driving grounded or floating load types PPM/OC. 4 to 20mA into 375X max. 0.5 seconds for +200 +0.05% of full scale, PSIG optional 125 Hz nominal PSIG standard 5000 PSID 1000 *0.25% of reading IO + 1% of reading fo[...]

  • Page 25

    mA). mA or 100 II MNPT adaptor kit optional A circuit protection device located inter- nally. Check main schematic for proper size and type. A single control used to set the threshold sensitivity level above the ambient noise pickup. An internal 20 turn adjustment on the PCA-II5 printed circuit card used to ad- just the equivalent offset frequency [...]

  • Page 26

    O-100GPM). A multiple turn adjustment potentiometer which is used to dampen the response at the analog output. A dual-in-line (DIP) switch located on the PCA-112 board which is used to select the desired pulse output scaling factor. 23 1OV cor- responding to mA or 0 to mA equivalent flow range (i.e., 4 to 20 SPECIFICATIONS (Cont ’ d) SPAN: RESPON[...]

  • Page 27

    0 Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC. CALI_ the following information available BRATIDN, consult OMEGA for curr[...]

  • Page 28

    /0992 & Dissolved Oxygen Instruments MO968 pH, Conductivity k!’ & Wastewater Treatment m Industrial Water m Air, Soil &Water Monitors & Tubing iZ!’ Pumps b? Refractometers & Control Instrumentation D Metering m Laboratory Heaters ENV IRONMENTAL MON ITORING AND CONTROL k? Flexible Heaters & Band Heaters m Immersion & [...]