Neolt Power Trim Plus 165 manual

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Table of contents for the manual

  • Page 1

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  • Page 2

    power trim plus 105 / 145 / 165 / 210 / 250 USER’S MANUAL ENGLISH Cod. NLT.QN - A - C -MM- 3 - 1S - GB NEOLT USOGB - PWTP - 1S.DOC 2003[...]

  • Page 3

    CONTENTS Power trim plus i NEOLT q SECTOR: POWER TRIM PLUS q DATE: 12/01/2003 q VERSION: PWTP - 01 - 01/2003 q AUTHOR: POLENI P. Chapter 1 General information ..................................................................................... 1 1.1 Data of the manual ................................................................................[...]

  • Page 4

    CONTENTS Power trim plus ii NEOLT Chapter 5 Use ................................................................................................................. 5 5.1 Qualification of the operator ..................................................................... 5 - 1 5.1.1 Working place ........................................................[...]

  • Page 5

    GENERAL INFORMATION Power trim plus 1 - 1 NEOLT Data of the manual 1.1 • Instruction manual . TRIMMER • Code of the manual : NLT. QN - A - C - MM - 3 - 1S - GB. Users 1.2 Instruction manual. • Transporter. • Installer. • User. • Maintenance personnel. • Demo lition squad. 4 For further details on the users of this manual, see 2.2 Qual[...]

  • Page 6

    GENERAL INFORMATION Power trim plus 1 - 2 NEOLT Conventions 1.4 Co nventional terms 1.4.1 Machine: indicates the machine specified in section 1.6 Identification data of the machine . Frame: structure supporting the machine. Qualified personnel: people, who thanks to their qualification, preparation and experience, and t hanks to the knowledge of th[...]

  • Page 7

    GENERAL INFORMATION Power trim plus 1 - 3 NEOLT Identifica tion data of the manufacturer 1.5 neolt S.p.A. Via G. Galilei, 8 24036 Ponte San Pietro (BG) - ITALY Tel. 035/468811 Fax 035/468886 http://www.neolt.it E - mail.: mkt@neolt.it Identification data of the machine 1.6 Name TRIMMER Model POWER TRIM plus Serial number Year of construction Neol t[...]

  • Page 8

    GENERAL INFORMATION Power trim plus 1 - 4 NEOLT Warranty 1.7 NEOLT S.p.A. warranty covers the machine for one year. The parts subject to normal wear and tear are not in cluded in the warranty. The warranty is limited to the substitution or repair of the parts that should result damaged or defected. The assessment of the defects and causes is carrie[...]

  • Page 9

    GENERAL INFORMATION Power trim plus 1 - 5 NEOLT Description of the machine 1.10 Correct use of the machine 1.10.1 This machine can be used only to cut media having the allowed basic weight (max pa per thickness 2,2 mm ). As the machine consists of assemblies physically separated and autonomous, the proper use of the machine can be identified also i[...]

  • Page 10

    GENERAL INFORMATION Power trim plus 1 - 6 NEOLT Structure of the machine 1.10.3 The machine is composed of the following parts : A Work surface B Support C Paper collector curtain D Containment bracket E Blade holder carriage F Sliding bar Fig. 1.1 Lateral View Fig. 1. 2 Detail Fig. 1. 3 Prospect views A E D C B F[...]

  • Page 11

    INFORMATION ON SAFETY Power trim plus 2 - 1 NEOLT Safety criteria 2.1 During designing and manufacturing of this machine, all criteria and care in order to satisfy the essential safety requirements foreseen by the relevant rules have been taken into account. The accurate evaluation of the risks performed by the manufacturer has allowed to eliminate[...]

  • Page 12

    INFORMATION ON SAFETY Power trim plus 2 - 2 NEOLT Personnel qualification 2.2 Stage of the technical life of the machine Qualification of the operator in charge Transport Qualified transportation Installation Qualified personnel Use Quali fied personnel Routine maintenance Qualified personnel Extraordinary maintenance Engineers authorized by NEOLT [...]

  • Page 13

    INFORMATION ON SAFETY Power trim plus 2 - 3 NEOLT Dangerous area and residual risks 2.4 All the areas around the machine in which people are at risk of injuries or health proble ms are considered dangerous. M Pay close attention to hands when the cutting operations. During certain intervention procedures on the machine, which are pointed out each t[...]

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    INFORMATION ON SAFETY Power trim plus 2 - 4 NEOLT[...]

  • Page 15

    CHARACTERISTICS OF THE MACHINE Power trim plus 3 - 1 NEOLT Technical specifications 3.1 MODEL 105 145 165 210 250 Max. cutting thickness (mm) 2,2 2,2 2,2 2,2 2,2 Usable cutting length (cm) 105 145 165 210 250 Length (cm) 128. 168 189 232 274 Width (cm) 39 39 39 39 39 Height (with holder) (cm) 95 95 95 95 95 Height of working table (cm) 87 87 87 87 [...]

  • Page 16

    CHARACTERISTICS OF THE MACHINE Power trim plus 3 - 2 NEOLT List of media 3.3 powe r TRIM plus Max. cutting thickness Media 2,2 mm Drawing paper X Cardboard X Cibachrome X Slides X Acrylic film X Hot sealing film X Carton X Paper X Photographic film X Photographic paper X Polypropylene film X Fabric X Jute X[...]

  • Page 17

    INSTALLATION Power trim plus 4 - 1 NEOLT Qualification of the operator 4.1 Transport, installation and connection operations must be performed only by personnel qualified in transportation and electrical operations. Transport 4.2 Transport condi tions 4.2.1 The trimmer is shipped with a packaging consisting of three cardboards 1 for components prot[...]

  • Page 18

    INSTALLATION Power trim plus 4 - 2 NEOLT Assessment of damages during transportation 4.2.2 Check the conditions of the machine by visually inspecting i t, after having removed it from the shipping box. Any defects on the visible parts of the machine indicate crashes during transportation, which could also affect the ordinary operation of the machin[...]

  • Page 19

    INSTALLATION Power trim plus 4 - 3 NEOLT Assembly 4.3 • Open the packaging box 1 which contains all parts (Fig. 4.1 Transportation conditions ) . • Remove the polyester protections 2 (Fig. 4.1 Transportation conditions ) & This operation must be carried out by minimum two people. • Screw on the lowe r cross - bar 3 first to one shoulder, [...]

  • Page 20

    INSTALLATION Power trim plus 4 - 4 NEOLT • To assemble the paper collection basket, first slide in the basket holding bars in front (bottom) 7 and then back (top), and lock in the shoulder with two Benzing rings per bar 8 , in the appropriate seats. • Slide the square bars in the appropriate holes on the two sides of the basket. • Screw on th[...]

  • Page 21

    INSTALLATION Power trim plus 4 - 5 NEOLT M As the trimmer is vary heavy, wear proper working gloves, and remember that for this operation minimum four persons are required. • Position the cutter on the assemb led frame 11 and fix it to this with the screws in equipment (2 for side) 12 . & During this operation move the work surface of the tri[...]

  • Page 22

    INSTALLATION Power trim plus 4 - 6 NEOLT Adjustments 4.4 The trimmer should not require any special adjustments, however we suggest checking two options that could be slightly different, due t o the final area of installation of the trimmer. Planarity The first thing to check is the planarity of the work table, that could change, due to differences[...]

  • Page 23

    INSTALLATION Power trim plus 4 - 7 NEOLT Storage 4.5 The instructions contained in this section should be respected during temporary storage periods, which could occur in the following situations: • Installation of the machine delayed with respect of the delivery date. • Deactivation of the machine and consequent storage while waiting for a new[...]

  • Page 24

    INSTALLATION Power trim plus 4 - 8 NEOLT Location 4.6 Characteristics of the location area 4.6.1 Space requirements For the normal operation of the machine, loading and unloading operations included, the needed space depends on the size of the media to be cut . P rotection against atmospheric agents The machine must be placed indoor in a room prote[...]

  • Page 25

    USE Power trim plus 5 - 1 NEOLT Qualification of the operator 5.1 The machine must be used by qualified personnel only. Workplace 5.1.1 Position of t he operator: During start up and cutting, operator’s positing is in front of the machine, with the control panel in the centre. In case of maintenance, his position depends on the operation to be pe[...]

  • Page 26

    USE Power trim plus 5 - 2 NEOLT Execute the cut moving the carriage carry blade from right to left or vice versa 2 . • R Remove the spin part from the work surface and from the paper collector curtain the cut part. • Follow the above mentioned procedure t o perform another cut. & It is highly recommended not to lean against or put any objec[...]

  • Page 27

    MAINTENANCE Power trim plus 6 - 1 NEOLT Routine maintenance 6.1 M Untimely movements during maintenance. Be very careful. Routine m aintenance includes all the periodic and preventive operations enabling a safe use of the machine. Qualification of the operator 6.1.1 Routine maintenance must be carried put only by qualified personnel. Procedure 6.1.[...]

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    MAINTENANCE Power trim plus 6 - 2 NEOLT[...]

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    DISMALTING Power trim plus 7 - 1 NEOLT Qualification of the operator 7.1 The dismantling of the machine must be performed by qualified personnel. Deactivation of the machine 7.2 Once the machine has reached the end of its technical an d operating life, it must be deactivated. The machine must be deactivated and put in the condition of not being use[...]

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    DISMALTING Power trim plus 7 - 2 NEOLT[...]

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    ATTACHMENTS Power trim plus 8 - 1 NEOLT Attachment 1 Assembly optional – roll holder Attachment 2 Assembly optional – cutting area lamp Attachment 3 Technical sheet – replacing rotating blade Attachment 4 Part - list – exploded views[...]

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    ATTACHMENTS Power trim plus 8 - 2 NEOLT[...]

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    OPTIONAL ROLL HOLDER Power trim plus A - 1 NEOLT Assembly of optional roll holder A.1 Follow this procedure to assemble the reel holder: • Insert the reel holder supports in the right and left legs 1 and screw on the proper screw in the back part of the stand • Insert the reel holder in the seats of the stand that you just assembled 2 . 1 2[...]

  • Page 34

    OPTIONAL ROLL HOLDER Power trim plus A - 2 NEOLT[...]

  • Page 35

    OPTIONAL CUTTING AREA LAMP Power trim plus B - 1 NEOLT Assembly of cutting area lamp – optional B.1 Follow this procedure to position the cutting area lamp: • Remove the lamp from the box and the bag with the supplied screws • Remove the lamp from the lamp holder. (Fig. 1) . • Assemble the ceiling lamp to the work table, by fastening the br[...]

  • Page 36

    OPTIONAL CUTTING AREA LAMP Power trim plus B - 2 NEOLT • Slide the lamp out of the protection box and insert it in the lamp holder on the ceiling lamp. (Fig. 4) . • Co nnect the plug to an outlet and using the through switch on the connection wire switch the lamp on and off (Fig. 5) . Fig. 4 Fig. 5[...]

  • Page 37

    TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE Po wer trim plus SCH - TEC - 1 NEOLT Replacing the rotating blade Follow this procedure to replace the rotating blade: • Remove the screws that f ix the two side plugs (two screws per side) 1 - 2 . • Move them along the sliding bar 3 . M Attention use protection gloves during the following operation[...]

  • Page 38

    TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE Po wer trim plus SCH - TEC - 2 NEOLT • Remove the elastic ring, using a norm al screwdriver and keeping the blade pressed towards the carriage 7 . • Remove the fulcrum screw of the blade holder shaft 8 . • Slide the shaft out of the carriage 9 . • Remove the elastic ruing and replace the rotatin[...]

  • Page 39

    TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE Po wer trim plus SCH - TEC - 3 NEOLT • Reposi tion the elastic ring, using pliers by keeping the blade pressed against the carriage 13 . • Position the plate joining the two parts of the carriage on the sliding bar and line up the holes with the ones on the sliding profile 14 . • Position the two [...]

  • Page 40

    TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE Po wer trim plus SCH - TEC - 4 NEOLT[...]

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    NEOLT S.p.A Via G. Galilei 8 24036 Ponte San Pietro (BG) – ITALY 035/468811 035/468886 NEOLT 2003[...]