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Napoleon Grills GDI-44P manual

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Table of contents for the manual

  • Page 1

    1 W415-0314 / C / 01.15.04 INST ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www .napoleonfireplaces.com • ask@napoleon.on.ca GAS-FIRED DIRECT VENT INSERT INST ALLA TION AND OPERA TION INSTRUCTIONS FOR: VENTED GAS FIR[...]

  • Page 2

    2 W415-0314 / C / 01.15.04 WARNING • The fireplace insert is a vented gas-fired heater . Do not burn wood or other materials in this fireplace insert. • Adults and especially children should be alerted to the hazards of high surface temperatures and should sta y away to avoid burns or clothing ignition. Supervise young children when they are in[...]

  • Page 3

    3 W415-0314 / C / 01.15.04 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001:2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-f[...]

  • Page 4

    4 W415-0314 / C / 01.15.04 FOR YOUR SA TISF ACTION, THIS FIREPLACE INSERT HAS BEEN TEST -FIRED TO ASSURE ITS OPERA TION AND QUALITY! Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 1 1 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for [...]

  • Page 5

    5 W415-0314 / C / 01.15.04 Pro vide adequate v entilation air . Provide adequate accessibility clearance for ser vicing and oper ating the fireplace inser t. Never obstruct the front opening of the fire- place inser t. Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit. Clean out ashes f[...]

  • Page 6

    6 W415-0314 / C / 01.15.04 2. Gently stretch the liners to the required lengths and in- sert into the chimney . Place the terminal onto the top of the chimney cap and fit the flashing plate to suit. Make weather tight by sealing with caulking (not supplied) and fasten to the chimney with screws and plugs (not supplied). 3. NOTE: If there is not eno[...]

  • Page 7

    7 W415-0314 / C / 01.15.04 For ease of accessibility , an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand solid core millivolt wire from the gas fireplace insert to the wall switch / millivolt ther- mostat. The recommended maximum lead length de- pends on the wire size: WIRE SIZE MAX. LE[...]

  • Page 8

    8 W415-0314 / C / 01.15.04 Place the door into the two lower door brackets and secure at the top of the unit with two #10-24 screws. FIGURE 16 MANTLE W IDTH H E I G H T M A N T L E PHAZER TM logs, exclusive to Napoleon Fireplaces, pro- vide a unique and realistic glowing effect that is different in every installation. Use only certified PHAZER TM l[...]

  • Page 9

    9 W415-0314 / C / 01.15.04 Purge all gas lines with the glass door open. Assure that a continuous gas flow is at the burner before clos- ing the door . Allow sever al minutes (5-15) for the flame to stabilize after ignition. Do not operate the main burner of the in- sert with the door removed. When lit for the first time, the fireplace will emit a [...]

  • Page 10

    10 W415-0314 / C / 01.15.04 1. Turn off the electrical power and the gas supply to the fireplace insert. 2. Remove the fire viewing door . Remove the logs, log support and backwall. 3. Remove the blower access door held on with 10 screws. Replace the blower access door gasket when changing the blower . 4. Disconnect the two blower wires. Remove the[...]

  • Page 11

    11 W415-0314 / C / 01.15.04 Remove the pilot screw cap. Adjust the pilot screw to pro- vide properly sized flame. Turn in a clockwise direction to reduce the gas flow . Replace the pilot screw cap. FIGURE 22 FIGURE 23 Air shutter adjustment must only be done by a qualified gas installer! FIGURE 25 Closing the air shutter will cause a more yellow fl[...]

  • Page 12

    12 W415-0314 / C / 01.15.04 # P A R T # DESCRIPTION 1 W725-0039 RBT SH AW V ALVE - NG 1 W725-0040 RBT SH AW V ALVE - L P 2 W100-0075 BURNER TUBE 3 W010-0893 BURNER P AN 4* W455-0065 #45 FRONT BURNER ORIFICE - NG 4* W455-0047 #56 FRONT BURNER ORIFICE - LP 4* W455-0017 #42 REAR BURNER ORIFICE - NG 4* W455-0059 #53 REAR BURNER ORIFICE - LP 5 W010-0800[...]

  • Page 13

    13 W415-0314 / C / 01.15.04 * W ARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.[...]

  • Page 14

    14 W415-0314 / C / 01.15.04 Main burner goes out; pilot stays on. Pilot flame is not large enough or not engulfing the thermopile. Thermopile shorting Remote wall switch wire is too long, too much resistance in the system Faulty thermostat or switch - turn up pilot flame. - replace pilot assembly . - clean thermopile and thermopile connection to va[...]

  • Page 15

    15 W415-0314 / C / 01.15.04 Exhaust fumes smelled in room, headaches. - check all seals. Fireplace is spilling. Carbon is being de- posited on glass, logs or combustion chamber surfaces. Flame is impinging on the logs or combustion chamber . - check that the logs are correctly positioned. - open air shutter to increase the primary air . - check the[...]

  • Page 16

    16 W415-0314 / C / 01.15.04 W olf Steel Fir eplace Ser vice Histor y This fireplace must be serviced annually depending on usage. Date Service T echnician Name Service Performed Special Concerns Dealer Name[...]