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Multiquip S-500 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL Re vision #0 (10/01/04) Submersible Pumps Model S-500 Series THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.[...]

  • Page 2

    P A GE 2 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and [...]

  • Page 3

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 3 S-500 SERIES SUB. PUMP — T ABLE OF CONTENTS Submersible Pump Component Drawings S-500P , S-500UL, S-500CE Pump Assemb ly ... 26-29 S-500P , S-500UL Electr ic Motor Assembly ....... 30-31 S-500CE Electric Motor Assembly .................... 32-33 T er[...]

  • Page 4

    P A GE 4 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — P AR TS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if di[...]

  • Page 5

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 5 S-500 SERIES SUB. PUMP — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yoursel[...]

  • Page 6

    P A GE 6 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — R ULES FOR SAFE OPERA TION F ailure to f ollow instructions in this manual ma y lead to ser ious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or [...]

  • Page 7

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 7 S-500 SERIES SUB. PUMP — R ULES FOR SAFE OPERA TION . Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest fir st aid kit . ■ In emergencies always know the location of the ne[...]

  • Page 8

    P A GE 8 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — DIMENSIONS Figure 1. S-500P , S-500UL Dimensions[...]

  • Page 9

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 9 S-500 SERIES SUB. PUMP — SPECIFICA TIONS 1. Motor Rotation – Upon star t-up, the pump " kicks " in the opposite direction of motor rotation. The correct rotation is counterclockwise (CCW) as viewed from the impeller end of the pump. 2. Me[...]

  • Page 10

    P A GE 10 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — GENERAL INFORMA TION Introduction The Multiquip Model S-500 series submersible pumps are designed to pump water and is used for the draining (de- watering) of swimming pools, well casings construction sites, cofferdam[...]

  • Page 11

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 11 S-500 SERIES SUB. PUMP — COMPONENTS 6 . Carrying Handle – Always carry the submersible pump by its handle. NEVER! carry the pump by its power cord. Carrying or lifting the pump by the power cord, will cause undue stress on the cord, and ultimately[...]

  • Page 12

    P A GE 12 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — FLO A T SWITCHES Float Switch Theor y Mercury monitoring is a mercury-switch actuated, liquid level control that has proven to be more economical and longer lasting than other types of liquid-level control systems, ea[...]

  • Page 13

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 13 Float Switch Single or dual control float switches can be used for the unattended operation of the submersible pump. When using the piggy- back power configuration (plug), the S-5 00 series pumps DO NOT require the use of a control box. In this config[...]

  • Page 14

    P A GE 14 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) Control Box (CB3) F or special remote pumping applications of the submersib le pump , a control bo x ( Model CB3 ) ma y be required. This water resistant control box provides watertight housing and glands to prevent water from leaking into the [...]

  • Page 15

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 15 S-500 SERIES SUB. PUMP — OPERA TION Hose Connections 1 . Connect a 2-inch hose to the discharge port on the pump as shown in Figure 8. Make sure that the hose is attached correctly to the discharge port. Pump Power Connections (Piggy-Back Cord Only)[...]

  • Page 16

    P A GE 16 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — CONTR OL BO X INST ALLA TION The S-500 series submersible pumps are also designed to work with a control bo x ( Model CB3 ). This control box contains the necessary electronics (float switch connections) to operate th[...]

  • Page 17

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 17 2 . Remove the pump AC input connector housing from the control box, then route the power cord through the cable gland on the control box. 3 . Connect the pump power cord to the contactor as shown in Figure 7 and T able 7. Connecting AC Power to the C[...]

  • Page 18

    P A GE 18 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — CLEAN-UP Pump Shut-Down/Clean-up 1 . Remove the power from the pump by turning off the circuit breaker or switch that provides power to the pump. Remem- ber to make sure that hands are dry (not wet), and feet are not [...]

  • Page 19

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 19 S-500 SERIES SUB. PUMP — MAINTENANCE LUBRICA TION T o chec k the oil le v el of the mechanical seal perf orm the following: DISASSEMBL Y Refer to Figure 11 for location of parts to be removed. 1 . P osition pump upside down. 2 . Remo ve strainer . 3[...]

  • Page 20

    P A GE 20 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — TR OUBLESHOO TING G N I T O O H S E L B U O R T P M U P . 8 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t S o T s l i a F p m u P ? s p m a / e g a t l o v t c e r r o c n I g n i e b s[...]

  • Page 21

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 21 Figure 12. Pump Performance Curves S-500 SERIES SUB. PUMP — PERFORMANCE CUR VES 0 0 10 20 30 Cap acity(US.G acity(US.G .P .M) 60 40 20 T OT AL HEAD CAP ACITY Max 34 FT Max 34 FT Max 61 G Max 61 G .P .M T o t a lH e a d(f t) Quantity (G .P .M) ST -50[...]

  • Page 22

    P A GE 22 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — WIRING DIA GRAMS LEAD WIRES AC POWER CORD U V BLACK (LINE) WHITE (NEUTRAL) GREEN (GROUND) MAIN COIL AUXILIARY COIL CENTRIFUGAL SWITCH COIL L1 T1 SUBMERSIBLE PUMP 1 2 3 4 5 6 7 8 STOP FLOA T SWITCH (LOW) T2 PUMP POWER [...]

  • Page 23

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 23 NO TE P A GE[...]

  • Page 24

    P A GE 24 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusi[...]

  • Page 25

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 25 S-500 SERIES SUB. PUMP — SUGGESTED SP ARE P AR TS S-500P/UL SUBMERSIBLE PUMP 1 T O 3 UNITS Qt y . P/N Description 1 ............ 020S500UL120 .............. AC CORD W/ GLAND 1 ............ 020S500UL060 .............. MECHANICAL SEAL 1 ............ 0[...]

  • Page 26

    P A GE 26 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY . S-500P/UL/CE — ELECTRIC SUBMERSIBLE PUMP ASSY . 214 224 74 60 918 299 300 238 170 5 829 53 4 3 829 894 893 895 7 34 67 65 265 444 127 121 125 120 264 146 891 302 11 9 174 103 102 431 1[...]

  • Page 27

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 27 S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 020S500UL001 CASING 1 3 020S500UL003 IMPELLER ........................................ 1 ...................... S-500P AND S-500UL 3 020S500CE003 IMPELLER ......[...]

  • Page 28

    P A GE 28 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) 214 224 74 60 918 299 300 238 170 5 829 53 4 3 829 894 893 895 7 34 67 65 265 444 127 121 125 120 264 146 891 302 11 9 174 103 102 431 1 S-500P/UL/CE — ELECTRIC SUBMERSIBLE PUMP ASSY . S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY .[...]

  • Page 29

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 29 S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 127 020S500UL127 CARR YING HANDLE 1 14 6 020S500P146 STRAINER ........................................ 1 ...................... S-500P ONL Y 146 020S500UL146 STRAI[...]

  • Page 30

    P A GE 30 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500P/UL — ELECTRIC MO T OR ASSY . S-500P/UL ELECTRIC MO T OR ASSY .[...]

  • Page 31

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 31 S-500P/UL ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 156* 020S500UL156 M O T OR HEAD CO VER 1 157-1* 020S500UL1571 HEAD CO VER P ACKING A 1 157-2* 020S500UL1572 HEAD CO VER P ACKING B 1 158* 020S500UL158 B O L T 4 270* 020S500UL270 [...]

  • Page 32

    P A GE 32 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500CE — ELECTRIC MO T OR ASSY . S-500CE ELECTRIC MO T OR ASSY .[...]

  • Page 33

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 33 S-500CE — ELECTRIC MO T OR ASSY . S-500CE ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 156* 020S500UL156 M O T OR HEAD CO VER 1 157-1* 020S500CE1571 HEAD CO VER P ACKING A 1 157-2* 020S500CE1572 HEAD CO VER P ACKING B 1 158* 020S500[...]

  • Page 34

    P A GE 34 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PA R T S P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All [...]

  • Page 35

    S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 35 NO TE P A GE[...]

  • Page 36

    OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. 18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 F AX: 310-537-3927 E-mail:mq @multiquip.com Internet :multiquip.com Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP CORPORA TE OFFICE 18910 Wilmington [...]