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Multiquip gb43sc manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL Re vision #3 (12/15/08) GloBug 4-Spot MODEL GB43SC LIGHTING SYSTEM (FOR USE WITH MQ SERIES GENERA TORS) T o find the latest revision of this publication, visit our website at: www .m ultiquip.com THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.[...]

  • Page 2

    P A GE 2 — GLOBUG 4-SPO T — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) PR OPOSITION 65 W ARNING[...]

  • Page 3

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 3 NO TE P A GE[...]

  • Page 4

    P A GE 4 — GLOBUG 4-SPO T — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ GLOBUG 4-SPOT LIGHTING MQ GLOBUG 4-SPOT LIGHTING MQ GLOBUG 4-SPOT LIGHTING MQ GLOBUG 4-SPOT LIGHTING MQ GLOBUG 4-SPOT LIGHTING SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM Propo[...]

  • Page 5

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 5 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Addr[...]

  • Page 6

    P A GE 6 — GLOBUG 4-SPO T — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SAFETY AND THE SAFETY OF O THERS! This Owner&a[...]

  • Page 7

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 7 Other impor tant messages are provided throughout this manual to help prevent damage to your lighting system, other proper ty , or the surrounding environment. NOTE AL W A YS place the power source, circuit breakers or ON/OFF switch in the OFF position, when the generato[...]

  • Page 8

    P A GE 8 — GLOBUG 4-SPO T — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, aw a y from spar ks and open flames. ■ AL W A YS use e xtreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NO[...]

  • Page 9

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 9 ■ AL W A YS mak e sure that the GloBug is secure on fir m lev el ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders. ■ AL W A YS k eep area behind GloBug clear of people while raising and lowering mast[...]

  • Page 10

    P A GE 10 — GLOBUG 4-SPO T — OPERA TION AND P AR TS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — R ULES FOR SAFE OPERA TION The D ANGER items listed below and on the ne xt page are considered High D ANGER areas and should be adhered to . F ailing to understand these areas could result in Bodil y Harm, Electrical Shock , Electrocution , a[...]

  • Page 11

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 11 GLOB UG 4-SPO T — R ULES FOR SAFE OPERA TION Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . AL W A YS k eep electrical cords in good condition. W or n, bare or frayed wiring can cause electrical shock, thus causing Bodily Harm or even D[...]

  • Page 12

    P A GE 12 — GLOBUG 4-SPO T — OPERA TION AND P AR TS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — SPECIFICA TIONS s n o i t a c i f i c e p S . 1 e l b a T t o p S - 4 g u B o l G l e d o MC S 3 4 B G e g a t l o V t u p n IC A V 0 2 1 y c n e u q e r Fe s a h P - e l g n i S z H 0 6 t n e r r u C . x a Ms p m A 8 1 r o t a r e n e G h t i[...]

  • Page 13

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 13 GLOBUG 4-SPO T — DIMENSIONS Figure 2. Dimensions S N O I S N E M I D . 2 E L B A T e c n e r e f e R r e t t e L n o i t p i r c s e D . t f n o i s n e m i D ) . m m ( e c n e r e f e R r e t t e L n o i t p i r c s e D . t f n o i s n e m i D ) . m m ( Ae s a B l e [...]

  • Page 14

    P A GE 14 — GLOBUG 4-SPO T — OPERA TION AND P AR TS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — GENERAL INFORMA TION The Multiquip GLOBUG 4-SPO T is a general pur pose floodlight tower intended for emergency and remote lighting conditions . The GloBug can be powered b y a v ar iety of Multiquip's series generators. P o wer requireme[...]

  • Page 15

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 15 NO TE P A GE[...]

  • Page 16

    P A GE 16 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — COMPONENTS Figure 6. Major Components 2 3 6 5 7 9 10 12 13 15 17 18 19 20 21 16 14 11 8 4 1[...]

  • Page 17

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 17 GLOBUG 4-SPO T — COMPONENTS Figure 6 shows the location of the controls and components f or the GLOBUG 4-SPO T . The functions of each control is described below: 1. Reflex Mirror – Enhances lighting from the bulbs. 2. Lighting Unit – Consists of 4 lamps in their [...]

  • Page 18

    P A GE 18 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — SETUP CA UTION - Read Manual Please read this entire manual carefully before attempting to operate the GloBug. F ailure to read this manual could cause damage to the GloBug and serious injury to the operator . GloBug Setup 1. Using the T -handl[...]

  • Page 19

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 19 GLOB UG 4-SPO T — SETUP Figure 13. Raising Lamp Stand SOCKET CABLE REFLEX MIRROR 2. Adjust the reflex mirror and the socket together so that the cables of the two upper light ing units are positioned downward sand the cables of the two lower lighting units are positio[...]

  • Page 20

    P A GE 20 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — SETUP Figure 16. Adjusting Direction of Individual Lamp Figure 17. Adjusting Angle of Light Adjusting Height of the Lights 1. T ur n the handle of the mast winch clockwise to raise the lighting unit and turn the handle of the mast winch counter[...]

  • Page 21

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 21 Figure 21. Hot Lamp Surface D ANGER - HIGH V OL T A GE PO WER LINES When raising mast, AL W A YS be on the lookout for overhead obstructions such as high v oltage power lines. The possibility exists of electrocution, even death, if the GloBug comes in contact with high [...]

  • Page 22

    P A GE 22 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — ST ORA GE Preparation of Lighting Unit For Storage 1. Using the mast winch (Figure 18), lower the mast full y . T ur n winch handle countercloc kwise to low er mast. 2. Set the lighting units facing the front (Figure 22). 3. Holding the lightin[...]

  • Page 23

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 23 CA UTION - READ SAFETY GUIDELINES Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. F ailure to read and understand these safety guidelines could cause severe equipment damage and bodily harm. [...]

  • Page 24

    P A GE 24 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — MAINTENANCE (WIRING DIA GRAM) BALLAST BALLAST LIGHTING UNIT YEL CAPACIT R O BALLAST CAPACIT R O CAP ACIT OR CAP ACITOR BALLAST RED 2 3 4 2 1 7 8 10 11 10 11 12 13 15 2 14 AC120V BLK WHT 6 5 ① ② ④ ③ YEL BALLAST 9 16 17 LIGHTING UNIT 1 LIG[...]

  • Page 25

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 25 NO TE P A GE[...]

  • Page 26

    P A GE 26 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — MAINTENANCE L1 L4 L3 C1 C2 C3 C4 C5 C6 M1 M2 L2 E1 L5 L6 L7 L8 C7 C8 C9 C10 M5 M4 M3 M6[...]

  • Page 27

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 27 GLOB UG 4-SPO T — MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug 4-Spot service guidelines as ref erenced in T able 3. E C N A N E T N I A M D N A K C E H C C I D O I R E P . 3 E L B A T E R U G I FT R A PM E T I K C E H CN O [...]

  • Page 28

    P A GE 28 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — TROUBLESHOO TING (LAMPS) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp T roubleshooting (T ab [...]

  • Page 29

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 29 GLOBUG 4-SPO T — TROUBLESHOO TING (MAST) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Mast T roubleshooting (T ab le 5) i[...]

  • Page 30

    P A GE 30 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. NO TE When ordering a part that has more than one item number[...]

  • Page 31

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 31 GLOB UG 4-SPO T — SP ARE P ARTS GLOBUG 4-SPO T 1 T O 3 UNITS Qty . P/N Description 3 ......... E000031700 .... BULB 1 ......... A300069800 .... BALLAST ASSY 1 ......... E000032000 .... CAP A CIT OR 1 ......... 1311100161 ..... MIRROR/LENS[...]

  • Page 32

    P A GE 32 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — NAMEPLA TE AND DECALS When the GloBug is used for non-lighting applications, un-plug GloBug AC power cord from the generator. ALW AYS CAUTION DCL402 ALW A YS OFF turn lamp first, before shutting down generator. CAUTION DCL409 LAMP INFORMATION O[...]

  • Page 33

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 33 NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 3 DCL412 DE C A L ; W ARNING, LIFT HANGER 1 4 DCL416 DE C A L ; D ANGER, ELECTRICAL SHOCK HAZ. 1 5 DCL417 DE C A L ; W ARNING, BURN HAZARD (LAMP) 1 6 DCL402 DE C A L ; C A UTION, REMO VE PO WER CORD 1 7 DC[...]

  • Page 34

    P A GE 34 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) BASE PLA TE ASSY . GLOB UG 4-SPO T — B ASE PLA TE ASSY . 1 2 3 4 4 5 5 6 6 7 7 8[...]

  • Page 35

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 35 GLOB UG 4-SPO T — B ASE PLA TE ASSY . BASE PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A100030203 BO X (BALLAST) CP ....................................................... 1 ........... REPLACES P/N A100030201 2 A100030101 CO VER (BALLAST) .............[...]

  • Page 36

    P A GE 36 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — ELECTRICAL ASSY . 1 3 4 5 2 6 7 8 9 9 10 11 12 13 14 15 ELECTRICAL ASSY[...]

  • Page 37

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 37 ELECTRICAL ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 1 E000031700 LAMP 4 2 E000048100 LI GH TING UNIT AS SY ................................................... 4 ........... INCLUDES ITEMS W/ # 3 # 1311100161 MIRROR/LENS 4 4 # 1311300161 LIGHT SOURCE TUBE 4 5 # 13[...]

  • Page 38

    P A GE 38 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — B ALLAST ASSY . 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 16 12 BALLAST ASSY[...]

  • Page 39

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 39 GLOBUG 4-SPO T — B ALLAST ASSY . BALLAST ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A300069800 BALLAST ASSY 4 2 0013505015 BO L T AND W ASHER (M5X 15) ...................................... 8 ........... REPLACES P/N 0010506025 3 A300060801 HOLDER (BALLAST) ...[...]

  • Page 40

    P A GE 40 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — MAIN MAST ASSY . MAIN MAST ASSY . 1 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14 7 6 7 1 7 7 SERIAL NOS. G5000029 AND ABOVE[...]

  • Page 41

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 41 GLOB UG 4-SPO T — MAIN MAST ASSY . MAIN MAST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A100028102 FIRST MAST .......................................... 1 .......... S/N G5000028 AND BELOW 1 A100028105 FIRST MAST .......................................... 1 .[...]

  • Page 42

    P A GE 42 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOBUG 4-SPO T — T -HANDLE ASSY . 5 6 7 4 1 1 2 4 3 T -HANDLE ASSY .[...]

  • Page 43

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 43 GLOBUG 4-SPO T — T -HANDLE ASSY . T -HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1102700130 HANDLE GRIP 2 2 A200023001 HANDLE 1 3 0040730000 SNAP RING (30) 1 4 1503300130 SLEEVE BEARING (30Dx34Dx20) 2 5 A100018905 BASE PLA TE ...........................[...]

  • Page 44

    P A GE 44 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — STEERING ASSY . STEERING ASSY . 13 1 1 2 2 3 3 3 3 3 3 3 3 4 4 4 4 5 6 6 25 7 8 9 9 10 10 11 12 26 9 9 13 10 11 14 15 16 17 18 18 19 19 20 21 22 23 24 12 27[...]

  • Page 45

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 45 STEERING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0010510025 B OL T AND W ASHER (M10X25) 1 0 2 A400033402 CA TCHER (OUTRIGGER) 2 3 0040720000 SNAP RING (20) 8 4 E000014500 TIRE ASSY (4.10/3.50-5) 4 5 A200022803 FRONT SHAFT (R) 1 6 E000031200 W ASHER (20dx36Dx[...]

  • Page 46

    P A GE 46 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — OUTRIGGER ASSY . OUTRIGGER ASSY .[...]

  • Page 47

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 47 GLOB UG 4-SPO T — OUTRIGGER ASSY . OUTRIGGER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0010116090 B OL T (M16x90) 2 2 A100011600 BR A CKET (OUT ,R) R 1 3 0010510025 B OL T & W ASHER (M10x25) 1 0 4 1501160111 S P A CER (OUT ,R) 2 5 A200015302 OUTRIGGER R [...]

  • Page 48

    P A GE 48 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — MAST AD APTER ASSY . MAST AD APTER ASSY .[...]

  • Page 49

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 49 MAST AD APTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0020304012 SCREW & W ASHER (M4 X 12) 4 2 2202350110 LAMP ST AND CP 1 3 1643000110 FREE BUSH 2 4 1045000130 SPRING (LEVER) 1 5 1652000130 C A P 2 6 1043001230 SPRING (LAMP ST AND) L 1 7 1043001330 SPRI[...]

  • Page 50

    P A GE 50 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) GLOB UG 4-SPO T — MAST SECTION ASSY . MAST SECTION ASSY .[...]

  • Page 51

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 51 GLOB UG 4-SPO T — MAST SECTION ASSY . MAST SECTION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A200027200 SECOND MAST 1 2 2002262010 BRACKET (PULLEY) ................................ 1 ........... MAST SECTION 2 3 A200027301 THIRD MAST ........................[...]

  • Page 52

    P A GE 52 — GLOBUG 4-SPOT — OPERA TION AND P ARTS MANU AL — REV . #3 (12/15/08) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O.[...]

  • Page 53

    GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 53 NO TE P A GE[...]

  • Page 54

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC . Multiquip Inc. and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are[...]