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Multiquip EM-120SM manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com SERIES MODEL EM-120SM Steel-Mechanical Plastic/Mor tar Mixer Re vision #5 (03/29/10)[...]

  • Page 2

    P A GE 2 — ESSICK EM-120SM— OPERA TION AND P AR TS MANU AL — REV . #5 (03/29/10) Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to the State So[...]

  • Page 3

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 3[...]

  • Page 4

    P A GE 4 — ESSICK EM-120SM— OPERA TION AND P AR TS MANU AL — REV . #5 (03/29/10) T ABLE OF CONTENTS Here's How T o Get Help ........................................... 3 T able Of Contents .................................................... 4 P ar ts Order ing Procedures ...................................... 5 Operation and Safety Deca[...]

  • Page 5

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 5 P AR TS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if d[...]

  • Page 6

    P A GE 6 — ESSICK EM-120SM— OPERA TION AND P AR TS MANU AL — REV . #5 (03/29/10) OPERA TION AND SAFETY DECALS P/N 948501 ESSICK SAFETY INSTRUCTIONS The safety instruction decals shown must be on all Essick Mixers CAUTION! CAUTION! CAUTION! CAUTION! CAUTION! SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT OFF ENGINE BEFORE SHUT OFF ENGINE B[...]

  • Page 7

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 7 CA UTION: F ailure to f ollow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only . The following safety guidelines should always be u[...]

  • Page 8

    P A GE 8 — ESSICK EM-120SM— OPERA TION AND P AR TS MANU AL — REV . #5 (03/29/10) CA UTION: F ailure to follo w instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only . The following safety guidelines should a[...]

  • Page 9

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 9 EM-120SM — SPECIFICA TIONS NOTE In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice. T able 1. EM120SM Mixer Specifications Capacity 12 cu. ft (340 liters) Bag Capacity 3.5 [...]

  • Page 10

    P A GE 10 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — GENERAL INFORMA TION GENERAL The Essick EM-120SM Series plaster and mortar mixers are shipped completely assembled and have been factory tested. The dr um batch capacity of these mix ers is between 3.5 and 4.0 bags. With proper care, they will give c[...]

  • Page 11

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 11 EM-120SM — CONTROLS Safety Grill — Pro vided f or operator safety . This safety g rill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remov e the grill or gr ill[...]

  • Page 12

    P A GE 12 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — ELECTRIC MO T OR ELECTRIC MOTOR F or lubr ication care and operation of the electric motor , ref er to y our electric motor instr uction booklet fur nished with the motor . Protect the electric motor from dust as much as possible and keep ventilating[...]

  • Page 13

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 13 EM-120SM — T O WING NOTE Before towing, check with local and state laws for proper compliance. The tow bar and chain must be properly attached to the mixer and towing vehicle prior to towing. Refer to the following installation instruction: Step 1. Insert the Draw B[...]

  • Page 14

    P A GE 14 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — P ADDLE BLADE ADJUSTMENT Figure 3. Paddle Blade Adjustment, Steel Drum[...]

  • Page 15

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 15 EM-120SM — INITIAL ST AR T -UP This section is intended to assist the operator with the initial star t-up of the EM-120SM mix er . It is e xtremely impor tant that this section be read carefully before attempting to use the mixer in the field. DO NOT use your mixer [...]

  • Page 16

    P A GE 16 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — INITIAL ST AR T -UP 4 . T ur n the engine s witch (Figure 7) to the ON position. Figure 7. Engine ON/OFF Switch 5 . Located on the engine cover is the main start/stop switch (Figure 8). Pull this switch outward to start the engine. Figure 8. Main ON/[...]

  • Page 17

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 17 EM-120SM — MAINTENANCE WHEEL BEARINGS After every 3 months of operation, remove the hub dust cap and inspect the wheel bearings. Once a year , or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers, [...]

  • Page 18

    P A GE 18 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) NOTE This connector pin bolt is special. When replacing this bolt consult the parts section of this manual for the correct par t number . BEARING BRACKET Grease the bearing bracket every month. CLEANING Always disconnect the spark plug wire before cleaning the in[...]

  • Page 19

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 19 EM-120SM — MAINTENANCE NOTE Any questions regarding the above procedure please contact the Multiquip Service Dept. at 1-800 421-1244. C . When the clutch has been satisfactorly adjusted reinstall the adjustment lock P/N EM 934040 and tighten lock bolt. D . Reinstall[...]

  • Page 20

    P A GE 20 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roubleshooting (T able[...]

  • Page 21

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 21 EM-120SM — TR OUBLESHOO TING (ENGINE/MIXER) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 3 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n o i s[...]

  • Page 22

    P A GE 22 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remar ks used in this par ts book. Section 1: Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is u[...]

  • Page 23

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 23 EM-120SM— SUGGESTED SP ARE P AR TS EM-120SM 1 T O 3 UNITS Qt y . P/N Description 6 ............ 491010 ............ R UBBER LA TCH ASSY . 1 ............ EM200293 ...... P ADDLE ARM T O W SIDE 1 ............ EM200294 ...... P ADDLE ARM CENTER T O W SIDE 1 ...........[...]

  • Page 24

    P A GE 24 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — MIXING DR UM ASSY . MIXING DR UM ASSY . 1 2 3 4 3 5 6 7 8 8 9 10 11 12 13 14 15 16 17 32 10 23 24 25 18 31 30 19 20 21 10 3 26 27 8 29 22 8 28[...]

  • Page 25

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 25 EM-120SM — MIXING DR UM ASSY . MIXING DR UM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM203449 DRUM GRILL 1 1 EM202122 DR UM GRILL-MO V ABLE (NO T SHO WN) 1 2 EM200333 P ADDLE SHAFT 1 3 EM963692 HHCS 1/2-13 x 1.1/2" 6 4 EM966048 CARRIA GE BOL T 3/8-16 x 1[...]

  • Page 26

    P A GE 26 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — P ADDLE SHAFT ASSY . P ADDLE SHAFT ASSY .[...]

  • Page 27

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 27 EM-120SM — P ADDLE SHAFT ASSY . P ADDLE SHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM200293 T O W END CAST P ADDLE 1 2 EM200294 CENTER T O W END CAST P ADDLE 1 3 EM200295 CENTER ENGINE END CAST P ADDLE 1 4 EM200296 ENGINE END CAST P ADDLE 1 5 # 0300B FL A[...]

  • Page 28

    P A GE 28 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — FRAME ASSY . FRAME ASSY . 1 1 1 2 3 4 5 5 5 6 7 8 9 10 11 5 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 31[...]

  • Page 29

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 29 EM-120SM — FRAME ASSY . FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 10176 LOCK NUT 1/2-13 8 2 EM204086 TRANSMISSION SUPPORT BAR 2 3 5218 HHCS 1/2-13 x 1.1/2" 4 4 2549 HHCS 1/2-13 x 3" 4 5 0447 F L A T W ASHER 1/2" 1 4 6 EM202765 FRAME W/A 1 [...]

  • Page 30

    P A GE 30 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — CAB ASSY . CAB ASSY . 3 4 4 5 6 7 1[...]

  • Page 31

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 31 EM-120SM — CAB ASSY . CAB ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM202957 COMPLETE CAB ASSY . ...................................... 1 ........ INCLS . ITEMS W/ * 3 * 1284 HHCS 3/8-16 x 1.1/2" 4 4 * 4001 F L A T W ASHER 3/8" 8 5 * EM202771 CAB[...]

  • Page 32

    P A GE 32 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — WISCONSIN ENGINE ASSY . WISCONSIN ENGINE ASSY .[...]

  • Page 33

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 33 EM-120SM — WISCONSIN ENGINEASSY . WISCONSIN ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM937029 9.2 HP WISCONSIN ENGINE 1 2 EM940734 KILL SWITCH 1 3 EM203298 ENGINE KILL GROUND WIRE 1 4 EM203299 ENGINE KILL WIRE 1 5 0169 HHCS 3/8-16 x 3" 4 6 10136 F[...]

  • Page 34

    P A GE 34 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — HOND A ENGINE ASSY . HOND A ENGINE ASSY .[...]

  • Page 35

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 35 EM-120SM — HOND A ENGINE ASSY . HOND A ENGINE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM203456 1 1 H P HONDA ENGINE 1 2 EM940734 KILL SWITCH 1 3 EM203298 ENGINE KILL GROUND WIRE 1 4 EM203035 ENGINE KILL WIRE 1 5 9154 HHCS 3/8-16 x 1.3/4" 4 6 10136 F L A[...]

  • Page 36

    P A GE 36 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY .[...]

  • Page 37

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 37 EM-120SM — ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 EM939228 5 HP 1 PHASE ELECT . MO T OR 1 1 EM239229 5 HP 3 PHASE ELECT . MO T OR 1 1 ? EM939229 5 H P 3 PHASE ELECT . MO T OR 1 2 1023 HHCS 3/8-16 x 1.1/4" 8 3 10[...]

  • Page 38

    P A GE 38 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) EM-120SM — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]

  • Page 39

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 39 EM-120SM — TRANSMISSION ASSY . TRANSMISSION ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 # 2200 HHCS 3/8-24 x 2" 1 2 # EM600029 SHIFTER SHAFT 1 3 # EM914005 SEAL 1 4 # EM600028 CLUTCH Y OKE 1 5 # 0181B LOCK W ASHER 1/4" 2 6 # 0730 HHCS 1/4-20 x 1" [...]

  • Page 40

    P A GE 40 — ESSICK EM-120SM— OPERA TION AND P ARTS MANU AL — REV . #5 (03/29/10) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T er ms of payment f or par ts are net 30 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges added to t he inv oice. All shipments are F .O .B. point of origin. Mu[...]

  • Page 41

    ESSICK EM-120SM — OPERATION AND PARTS MANUAL — REV. #5 (03/29/10) — PAGE 41 NO TES[...]

  • Page 42

    ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 P AR TS AND OPERA TION MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC . Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten p[...]