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Multiquip dca45ssiu4 manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .mqpo wer .com ® WHISPER W A TT™ SERIES MODEL DCA45SSIU4 60HZ GENERA TOR (ISUZU 4JJ1T DIESEL ENGINE) P AR TS LIST NO. M1870301104 Re vision #1 (10/24/13) Opera tiOn and p ar ts Manual[...]

  • Page 2

              PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

              If you belie ve that y our vehicle has a def ect that could cause a crash or could ca[...]

  • Page 4

              T ABLE OF CONTENTS DCA45SSIU4 Generator Proposition 65 W arning ..................[...]

  • Page 5

              P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easie[...]

  • Page 6

              SAFETY INFORMA TION Do not operate or service the equipment before reading the ent[...]

  • Page 7

              SAFETY INFORMA TION  CA UTION  [...]

  • Page 8

              SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases conta[...]

  • Page 9

              SAFETY INFORMA TION  D ANGER  DO NO T star t the [...]

  • Page 10

              SAFETY INFORMA TION  D ANGER[...]

  • Page 11

              SAFETY INFORMA TION  If the batter y liquid (dilute sulfuric acid) comes into c[...]

  • Page 12

                 Generator Specifications  DCA-45S[...]

  • Page 13

              DIMENSIONS Figure 1. Dimensions    Dimensions [...]

  • Page 14

              INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

              INST ALLA TION    Inst[...]

  • Page 16

              GENERA TOR The MQ P ower Model DCA45SSIU4 gener ator (Figure 3) is a high quali[...]

  • Page 17

              MAJOR COMPONENTS 10 1000 2000 3000 0 RP M 9 AUTO MANUAL OFF/RESET LO WO ILPRESSURE[...]

  • Page 18

              GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel 1000 2000 3000 0 R[...]

  • Page 19

              NOTES[...]

  • Page 20

              ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel 1000 2000 3000 0 R P [...]

  • Page 21

              The definitions below describe the controls and functions of the DCA-45SSIU4 Engi[...]

  • Page 22

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION  ?[...]

  • Page 23

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION    ?[...]

  • Page 24

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION ?[...]

  • Page 25

              LOAD APPLICA TION   Alwa ys be [...]

  • Page 26

              GENERA TOR OUTPUTS    [...]

  • Page 27

              GENERA TOR OUTPUTS/GAUGE READING    ?[...]

  • Page 28

              OUTPUT TERMINAL P ANEL CONNECTIONS  ?[...]

  • Page 29

              OUTPUT TERMINAL P ANEL CONNECTIONS ?[...]

  • Page 30

              INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load,[...]

  • Page 31

              INSPECTION/SETUP  1 . [...]

  • Page 32

               [...]

  • Page 33

              B A TTER Y This unit is of negativ e ground DO NO T connect in rev erse. Alwa ys m[...]

  • Page 34

              GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1 . Place the [...]

  • Page 35

              GENERA TOR ST AR T -UP PROCEDURE 4 . Once the engine star ts, let the engine run f[...]

  • Page 36

              GENERA TOR SHUT -DOWN PROCEDURES 2 . Place the engine speed s witch (Figure 53)[...]

  • Page 37

              * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Sup[...]

  • Page 38

              MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions,[...]

  • Page 39

               Check the cr ankcase oil le v el pri[...]

  • Page 40

              TRAILER MAINTENANCE  T[...]

  • Page 41

              TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the first 200 mil[...]

  • Page 42

              TRAILER MAINTENANCE ?[...]

  • Page 43

              TRAILER MAINTENANCE   [...]

  • Page 44

              TRAILER WIRING DIAGRAM Figure 61. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 45

              GENERA TOR WIRING DIAGRAM Figure 62. Generator Wiring Diagram[...]

  • Page 46

              ENGINE WIRING DIAGRAM Figure 63. Engine Wiring Diagram[...]

  • Page 47

              CONTROLLER WIRING DIAGRAM Figure 64. Controller Wiring Diagram[...]

  • Page 48

              TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y p[...]

  • Page 49

              TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnose[...]

  • Page 50

              EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the dif[...]

  • Page 51

              SUGGESTED SP ARE P AR TS DCA45SSIU4 WHISPER W A TT GENERA TOR WITH [...]

  • Page 52

              GENERA TOR ASSY .[...]

  • Page 53

              GENERA TOR ASSY .       ?[...]

  • Page 54

              CONTROL BOX ASSY .[...]

  • Page 55

                       ?[...]

  • Page 56

              CONTROL BOX ASSY .[...]

  • Page 57

              CONTROL BOX ASSY .       [...]

  • Page 58

              CONTROL BOX ASSY .[...]

  • Page 59

              CONTROL BOX ASSY .       [...]

  • Page 60

              ENGINE AND RADIA TOR ASSY .[...]

  • Page 61

              ENGINE AND RADIA TOR ASSY .       [...]

  • Page 62

              ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 63

              ENGINE AND RADIA TOR ASSY . (CONTINUED)       [...]

  • Page 64

              OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN OR[...]

  • Page 65

              OUTPUT TERMINAL ASSY .       ?[...]

  • Page 66

              BA TTER Y ASSY .[...]

  • Page 67

              BA TTER Y ASSY .       ?[...]

  • Page 68

              MUFFLER ASSY .[...]

  • Page 69

              MUFFLER ASSY .        [...]

  • Page 70

              FUEL T ANK ASSY .[...]

  • Page 71

              FUEL T ANK ASSY .       ?[...]

  • Page 72

              ENCLOSURE ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING[...]

  • Page 73

              ENCLOSURE ASSY .       ?[...]

  • Page 74

              ENCLOSURE ASSY . (CONTINUED) ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER W[...]

  • Page 75

              ENCLOSURE ASSY . (CONTINUED)       ?[...]

  • Page 76

              RUBBER SEALS ASSY .[...]

  • Page 77

              RUBBER SEALS ASSY .       ?[...]

  • Page 78

              NAMEPLA TE AND DECALS ASSY .[...]

  • Page 79

              NAMEPLA TE AND DECALS ASSY .       ?[...]

  • Page 80

              TERMS AND CONDITIONS OF SALE — P AR TS    ?[...]

  • Page 81

              NOTES[...]

  • Page 82

    Opera tiOn and p ar ts Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]