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Multiquip DCA125USI3CAN manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .m ultiquip.com ® MODEL DCA125USI3CAN 60 HZ GENERA TOR (ISUZU 4HK1X DIESEL ENGINE) P AR TS LIST NO. M3874400004 Re vision #2 (09/24/13) Opera tiOn and p ar ts Manua l[...]

  • Page 2

              FUEL AND CHEMICAL W ARNINGS Diesel engine exhaust and some of its constit[...]

  • Page 3

              If you belie ve that y our vehicle has a def ect that could cause a crash or[...]

  • Page 4

              T ABLE OF CONTENTS DCA125USI3CAN Generator Proposition 65 W arning ......[...]

  • Page 5

              P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never b[...]

  • Page 6

              SAFETY INFORMA TION Do not operate or service the equipment before readin[...]

  • Page 7

              SAFETY INFORMA TION  CA UTION  [...]

  • Page 8

              SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust ga[...]

  • Page 9

              SAFETY INFORMA TION  D ANGER  DO NO T st[...]

  • Page 10

              SAFETY INFORMA TION ?[...]

  • Page 11

              SAFETY INFORMA TION     D ANGER[...]

  • Page 12

              SPECIFICA TIONS    Generator Specification[...]

  • Page 13

              DIMENSIONS Figure 1. Dimensions    Dimensions [...]

  • Page 14

              INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

              INST ALLA TION   ?[...]

  • Page 16

              GENERA TOR This MQ P ower Model generator (Figure 3) is a high quality[...]

  • Page 17

              MAJOR COMPONENTS   [...]

  • Page 18

              GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel The defi[...]

  • Page 19

              NOTES[...]

  • Page 20

              ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel[...]

  • Page 21

              The definitions below describe the controls and functions of the Engine [...]

  • Page 22

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION  ?[...]

  • Page 23

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V AC GFCI Receptacles There [...]

  • Page 24

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be[...]

  • Page 25

              LOAD APPLICA TION   Al[...]

  • Page 26

              GENERA TOR OUTPUTS  ?[...]

  • Page 27

              GENERA TOR OUTPUTS/GAUGE READING     [...]

  • Page 28

              OUTPUT TERMINAL P ANEL CONNECTIONS  ?[...]

  • Page 29

              OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T er minal Output V [...]

  • Page 30

              INSPECTION/SETUP  T o [...]

  • Page 31

              INSPECTION/SETUP Refueling Procedure: 1 .   ?[...]

  • Page 32

               [...]

  • Page 33

                  This unit is of negativ e ground DO NO T conn[...]

  • Page 34

              GENERA TOR ST AR T -UP PROCEDURE  [...]

  • Page 35

              GENERA TOR ST AR T -UP PROCEDURE 4 . Depending on the temperature of the [...]

  • Page 36

              GENERA TOR SHUT -DOWN PROCEDURES ?[...]

  • Page 37

              * 1 Replace engine oil and filter at 100 hours, first time only . * 2 A[...]

  • Page 38

              MAINTENANCE If the engine is operating in v ery dusty or dr y grass co[...]

  • Page 39

               Check the cr ankcase oil le[...]

  • Page 40

              MAINTENANCE       ?[...]

  • Page 41

              TRAILER MAINTENANCE ?[...]

  • Page 42

              TRAILER MAINTENANCE  T railer brak es should be insp[...]

  • Page 43

              TRAILER MAINTENANCE ?[...]

  • Page 44

              TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impo[...]

  • Page 45

              TRAILER WIRING DIAGRAM Figure 64. T railer/T owing V ehicle Wiring Diagra[...]

  • Page 46

              GENERA TOR WIRING DIAGRAM Figure 65. Generator Wiring Diagram[...]

  • Page 47

              ENGINE WIRING DIAGRAM Figure 66. Engine Wiring Diagram[...]

  • Page 48

              CONTROLLER WIRING DIAGRAM Figure 67. Controller Wiring Diagram[...]

  • Page 49

              TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented[...]

  • Page 50

              TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this genera[...]

  • Page 51

              NOTES[...]

  • Page 52

              EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplai[...]

  • Page 53

              SUGGESTED SP ARE P AR TS DCA125USI3CAN WHISPER W A TT GENERA TO R WITH ?[...]

  • Page 54

              GENERA TOR ASSY .[...]

  • Page 55

              GENERA TOR ASSY . N O. P ART NO . P AR T NAME QTY . REMARKS 1 C0110001002[...]

  • Page 56

              CONTROL BOX ASSY .[...]

  • Page 57

              N O. P ART NO . P AR T NAME QTY . REMARKS 1 M3213001802 CONTROL BO X 1 1-[...]

  • Page 58

              CONTROL BOX ASSY . ( CONTINUED)[...]

  • Page 59

              CONTROL BOX ASSY . (CONTINUED)       [...]

  • Page 60

              CONTROL BOX ASSY . ( CONTINUED)[...]

  • Page 61

              CONTROL BOX ASSY . (CONTINUED)       [...]

  • Page 62

              ENGINE AND RADIA TOR ASSY .[...]

  • Page 63

              ENGINE AND RADIA TOR ASSY .       [...]

  • Page 64

              ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 65

              ENGINE AND RADIA TOR ASSY . (CONTINUED)    [...]

  • Page 66

              ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 67

                     [...]

  • Page 68

              OUTPUT TERMINAL ASSY .[...]

  • Page 69

              OUTPUT TERMINAL ASSY .       ?[...]

  • Page 70

              BA TTER Y ASSY .[...]

  • Page 71

              BA TTER Y ASSY .       ?[...]

  • Page 72

              MUFFLER ASSY .[...]

  • Page 73

              MUFFLER ASSY .       ?[...]

  • Page 74

              FUEL T ANK ASSY .[...]

  • Page 75

              FUEL T ANK ASSY .       ?[...]

  • Page 76

              ENCLOSURE ASSY . P ART 1.[...]

  • Page 77

              ENCLOSURE ASSY . P ART1.       [...]

  • Page 78

              ENCLOSURE ASSY . P ART 1 (CONTINUED)[...]

  • Page 79

              ENCLOSURE ASSY . P ART 1 (CONTINUED)     ?[...]

  • Page 80

              ENCLOSURE ASSY . P ART 2.[...]

  • Page 81

                     [...]

  • Page 82

              ENCLOSURE ASSY . P ART 2 (CONTINUED)[...]

  • Page 83

                     [...]

  • Page 84

              RUBBER SEALS ASSY .[...]

  • Page 85

              RUBBER SEALS ASSY .       ?[...]

  • Page 86

              NAMEPLA TE AND DECALS ASSY . 3 - 6A 8 - 1 1A 3-4A 9-2A 9-2 4-1A 4-8A 4[...]

  • Page 87

              NAMEPLA TE AND DECALS ASSY .       ?[...]

  • Page 88

              NAMEPLA TE AND DECALS ASSY . (CONTINUED) 3 - 6A 8 - 1 1A 3-4A 9-2A 9-2[...]

  • Page 89

              NAMEPLA TE AND DECALS ASSY . (CONTINUED)    ?[...]

  • Page 90

              TERMS AND CONDITIONS OF SALE — P AR TS    ?[...]

  • Page 91

              NOTES[...]

  • Page 92

    Opera tiOn and p ar ts Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]