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Multiquip DCA-25SSAI manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]

  • Page 2

    P A GE 2 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL—FINAL COPY (06/30/01)[...]

  • Page 3

    P A GE 3 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (06/29/01) HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER [...]

  • Page 4

    P A GE 4 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL—FINAL COPY (06/30/01) T ABLE OF CONTENTS Here's How T o Get Help .................................................. 3 T a ble Of Contents ........................................................... 4 P ar ts Order ing Procedures ............................................. 5 Rules fo[...]

  • Page 5

    P A GE 5 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (06/29/01) P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Da y Ser vice at one-half of actual freight cost No other allow ances on freight shipped by an y [...]

  • Page 6

    P A GE 6 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL—FINAL COPY (06/30/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flow of cooling air . Ne v er operate the generat[...]

  • Page 7

    P A GE 7 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (06/29/01) R ULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. ■ Never use dama[...]

  • Page 8

    P A GE 8 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL—FINAL COPY (06/30/01) R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Alwa[...]

  • Page 9

    P A GE 9 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (06/29/01) T ranspor ting ■ Alw a ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alw a ys tie-down the gener ator dur ing transpor tation by securing the generat[...]

  • Page 10

    P A GE 10 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL—FINAL COPY (06/30/01) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 1) that suppor ts the generator and the towing v ehicle are in good operating condition and both units are mechanically sound. The follow[...]

  • Page 11

    P A GE 11 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (06/29/01) Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf or mation. The ser vice and mainte- nance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer [...]

  • Page 12

    P A GE 12 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL—FINAL COPY (06/30/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9&q[...]

  • Page 13

    P A GE 13 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " [...]

  • Page 14

    P A GE 14 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify[...]

  • Page 15

    P A GE 15 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHACKLE B[...]

  • Page 16

    P A GE 16 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER ’ S SEA T DCA-25SSAI — TRAILER-WIRING DIA GRAM[...]

  • Page 17

    P A GE 17 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — GENERA T OR DECALS The DCA-25SSAI generator is equipped with a n umber of saf ety decals. These decals are pro vided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages show the decals as the y appea[...]

  • Page 18

    P A GE 18 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — GENERA T OR DECALS[...]

  • Page 19

    P A GE 19 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — SPECIFICA TIONS s n o i t a c i f i c e p S . 5 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MI A S S 5 2 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o[...]

  • Page 20

    P A GE 20 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — GENERAL INFORMA TION DCA-25SSAI F AMILIARIZA TION Generator The MQ P ow er Model DCA-25SSAI is a 20 kW gener gener gener gener gener ator ator ator ator ator that is designed as a high quality por table (requires a tr ailer f or transpor t) power sou[...]

  • Page 21

    P A GE 21 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — MAJOR COMPONENTS Figure 4. Major Components[...]

  • Page 22

    P A GE 22 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — DIMENSIONS (T OP , SIDE AND FRONT) Figure 5. Dimensions[...]

  • Page 23

    P A GE 23 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO TE P A GE[...]

  • Page 24

    P A GE 24 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — CONTR OL P ANEL Figure 6. Control Panel[...]

  • Page 25

    P A GE 25 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-25SSAI " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 6). 1. Main Cir cuit Breaker – This three-pole , 60 amp main bre[...]

  • Page 26

    P A GE 26 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — ENGINE OPERA TING P ANEL Figure 7. Engine Operating Panel[...]

  • Page 27

    P A GE 27 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) The definitions below describe the controls and functions of the DCA-25SSAI " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel " (Figure 7). 1 . Oil Pressure Gauge – Normal operation shou[...]

  • Page 28

    P A GE 28 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — OUTPUT TERMINAL P ANEL Output T erminal P anel The output control panel is located on the rear (control panel) end of the generator . The UVW lugs are protected by a f ace plate cover that can be secured in the close position by a pad lock. 120 V olt[...]

  • Page 29

    P A GE 29 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) Legs “ O ” and Gr ound are considered Bonded Grounds. NO TE Figure 10. Output T erminal Description DCA-25SSAI — OUTPUT TERMINAL P ANEL[...]

  • Page 30

    P A GE 30 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) e l b a l i a v A e g a t l o V . 6 e l b a T e s a h P 3 ) e l b a h c t i w S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 e s a h P e l g n i S ) e l b a h c t i w S ( T L O V 0 2 1T L O V 7 2 1T L O V 9 3 1T L O V 0 4 2T L O [...]

  • Page 31

    P A GE 31 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) e s U e l c a t p e c e R . 8 e l b a T e s U n i r e w o P e l c a t p e c e R r e w o P e l b a l i a v A V 0 8 4 / 0 4 2 e s a h P - 3 V 0 2 1 / 0 4 2 e s a h P e l g n i S k c o L t s i w T r o 9 6 3 6 S C A M E N x e l p u D V 0 2 1 R 0 2 - 5 5 24 . 4 10 8 . 0[...]

  • Page 32

    P A GE 32 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) 240/12 0V Hard Wire Hookup With the v oltage selector set and lock ed at ‘ single phase 240/120 ’ and using single phase 120 volts, it will provide three legs available with 100 amps each on three different circuits (Figure 16). When using single phase 240 volt[...]

  • Page 33

    P A GE 33 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) V oltage Selector Switc h- 3 Phase 480/277V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. 3 Phase, 480V , 440V , or 416 V olt This setting can provide 3-phase power at 480, 440, or 41[...]

  • Page 34

    P A GE 34 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) V oltage Selector Switch- 3 Phase 240/139V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. 3 Phase, 240V , 220V , or 208 V olt This setting can provide 3-phase power at 240, 220, or 208[...]

  • Page 35

    P A GE 35 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) V oltage Selector Switch- Single Phase 240/120V P osition The following are additional voltages available when the 240/120V position. Single Phase, 240 V olt This setting can provide single phase power at 240 volts. After hooking up the hard wires to the lugs as sh[...]

  • Page 36

    P A GE 36 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) CAUTION : An electric shock may happen when vibrators are used. P a y close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock. Generator Grounding T o guard against electr ical shock and[...]

  • Page 37

    P A GE 37 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) Figure 30. T ypical Generator Gr ounding Application DCA-25SSAI — INST ALLA TION[...]

  • Page 38

    P A GE 38 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) General Inspection Prior to Operation The DCA-25SSAI generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Ho w e v er , be sure to chec k f or damaged par ts or components , or loose nuts and bolts, which could have occurred [...]

  • Page 39

    P A GE 39 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is mai[...]

  • Page 40

    P A GE 40 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T able11. f or engine , radiator , and reser v e tank coolant ca[...]

  • Page 41

    P A GE 41 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 33) are properly connected to the batter y ter minals as shown belo w . The RED RED RED RED RED cab le is connected to the positiv e ter minal of the batter y , and th[...]

  • Page 42

    P A GE 42 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally ,[...]

  • Page 43

    P A GE 43 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) WARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le v el. The oil le v el must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the cr[...]

  • Page 44

    P A GE 44 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) 10 . The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. V oltag e Meter (V olts) 11 . The generator's voltage meter (Figure 44) displays the 120 V A C in VO L T S . If the v oltage is not within the sp[...]

  • Page 45

    P A GE 45 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) A 0 40 60 75 20 Figure 46. Ammeter (No Load) Figure 45. V oltage Adjust Control Knob 12. The ammeter (Figure 46) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the g[...]

  • Page 46

    P A GE 46 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ENGINE SHUTDO WN T o shutdown the generator , use the f ollo wing procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 52) to the “ OFF ” position. 2. Set the engine throttle lever to (low) position. 3 . Let the engine cool by running it f[...]

  • Page 47

    P A GE 47 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO TE P A GE[...]

  • Page 48

    P A GE 48 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Engine Side (Refer to t[...]

  • Page 49

    P A GE 49 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n [...]

  • Page 50

    P A GE 50 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — GENERA T OR WIRING DIA GRAM[...]

  • Page 51

    P A GE 51 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — ENGINE WIRING DIA GRAM[...]

  • Page 52

    P A GE 52 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T ab le 14). If the probl[...]

  • Page 53

    P A GE 53 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 4 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l[...]

  • Page 54

    P A GE 54 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) G N I T O O H S E L B U O R T R O T A R E N E G . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C A . r e t e m t l o v a g n i s u e g a t l o v t u p t u o k c e h C ?[...]

  • Page 55

    P A GE 55 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO TE P A GE[...]

  • Page 56

    P A GE 56 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number r ange (inclusive) where a par ticular par t is used. Model Number- Where indicated, this shows that[...]

  • Page 57

    P A GE 57 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI DCA-25SSAI DCA-25SSAI DCA-25SSAI DCA-25SSAI W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE 1 1 1 1 1 T T T T T O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS DCA-2[...]

  • Page 58

    P A GE 58 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 59

    P A GE 59 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- GENERA T OR ASSY . GENERA T OR ASSY . 1 3331040400 FIELD ASSY. 1 1- 1 3331010112 SHAFT 1 1- 2 3331042303 FIELD CORE 1 1- 3 3331080013 FIELD COIL 1 1- 4 7511032103 ARMATURE CORE, EXCITER 1 1- 5 7511085103 ARMATURE C[...]

  • Page 60

    P A GE 60 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 61

    P A GE 61 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- GENERA T OR ASSY . GENERA T OR ASSY . 2 0 031108160 PLAIN WASHER ................................... 4 ........... REPLACES 0041608000 2 1 0040008000 LOCK WASHER 4 2 2 0010008055 HEX. HEAD BOLT 4 2 3 0040008000 LOC[...]

  • Page 62

    P A GE 62 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 63

    P A GE 63 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 1 3331813502 CONTROL BOX ......................................... 1 ......... UP TO S/N3311929 3331813512 CONTROL BOX ......................................... 1 .........[...]

  • Page 64

    P A GE 64 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 65

    P A GE 65 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 3 0 3901824004 S T O P PER, CONTROL PANEL 1 3 1 0027105016 MACHINE SCREW 2 3 2 0030005000 HEX. NUT 2 3 3 0805001304 SET SCREW, CONTROL PANEL 2 3 4 031108160 PLAIN WSHER ...[...]

  • Page 66

    P A GE 66 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 67

    P A GE 67 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 1 C240PR12 ENGINE .......................................... 1 ........... REPLACES 0602000008; ISUZU C240 2 0602010067 RADIATOR ...............................[...]

  • Page 68

    P A GE 68 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 69

    P A GE 69 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) DCA-25SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 4 5 0194500600 BREATHER HOSE 1 4 6 0605515022 HOSE BAND 2 4 7 0193000500 HOSE 1 4 8 0605515005 HOSE BAND 1 4 9 0193100200 HOSE 1 5 0 0605515000 HOSE BAND 1 5 1 [...]

  • Page 70

    P A GE 70 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ENGINE OPERA TING P ANEL ASSY . DCA-25SSAI --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 71

    P A GE 71 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) ENGINE OPERA TING P ANEL ASSY . DCA-25SSAI --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 3332111603 O P E R A TING P ANEL 1 2 3332142004 SLIDE BAR 1 3 0601840190 KNOB .................................................... 1 ........... REP[...]

  • Page 72

    P A GE 72 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ENGINE OPERA TING P ANEL ASSY . DCA-25SSAI --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 73

    P A GE 73 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY REMARKS DCA-25SSAI --- ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . 3 4 020108060 HEX. NUT ............................................. 2 ........... REPLACES 0030008000 3 5 3331860803 SET BO ARD , OUTPUT TERMINAL 1 3 6[...]

  • Page 74

    P A GE 74 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 75

    P A GE 75 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- B A TTER Y ASSY . BA TTER Y ASSY . 1 0160012070 BATTERY ...................................... 1 ........... N70 12V 70Ah 2 3312251004 BATTERY SHEET 1 3 3332250004 BATTERY BAND 1 4 0805002404 BATTERY BOLT 2 5 03110[...]

  • Page 76

    P A GE 76 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 77

    P A GE 77 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- MUFFLER ASSY . MUFFLER ASSY . 1 3332350503 EXHAUST PIPE 1 2 9141450760 G A S K E T ........................................ 1 ........... REPLACES 0602320001 3 0040010000 LOCK WASHER 3 4 9098400850 HEX. NUT .......[...]

  • Page 78

    P A GE 78 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 79

    P A GE 79 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 3335510413 FUEL TANK 1 1- 1 0810105004 CAP, FUEL TANK 1 1- 2 0810105400 FUEL FILTER 1 2 3335523104 TANK BAND 2 3 0805003404 PAD, TANK BAND 4 4 011008020 HEX. HEAD BOLT ........[...]

  • Page 80

    P A GE 80 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ENCLOSURE ASSY . DCA-25SSAI --- ENCLOSURE ASSY .[...]

  • Page 81

    P A GE 81 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . DCA-25SSAI --- ENCLOSURE ASSY . 1 3335110102 BASE 1 2 3335109104 LINING 1 3 3335116014 FLOOR PANEL 1 4 011008020 HEX. HEAD BOLT ............................... 8 ............. REPLACES 0017108020 5 3335121904 FRO[...]

  • Page 82

    P A GE 82 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ENCLOSURE ASSY . DCA-25SSAI --- ENCLOSURE ASSY .[...]

  • Page 83

    P A GE 83 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) 44 3335109503 LINING 1 45 3335132204 HANGER 1 46 0010020070 HEX. HEAD BOLT 2 47 0401450200 P L AI N WASHER ................................. 4 ............. REPLACES 0041620000 48 0030020000 HEX. NUT 2 49 011008020 HEX. HEAD BOLT ............................. 1 4 .[...]

  • Page 84

    P A GE 84 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) DCA-25SSAI --- DECALS DECAL ASSY .[...]

  • Page 85

    P A GE 85 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSAI --- DECALS DECAL ASSY . 1 M1550000003 D E CA L ; ENGINE OPERA TING .............................. 1 ..... M15000000 2 M1550000104 D E CA L ; NO T E ........................................................ 1 ..... M1500[...]

  • Page 86

    P A GE 86 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY .[...]

  • Page 87

    P A GE 87 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . 1 5111102070 CYLINDER HEAD ASSY . 1 3 1096000051 SEALING CUP , RR F A CE D=44 1 3- 1 5111290060 SEALING CUP , LOWER D=16 4 3- 2 5112190080 SEALING CUP[...]

  • Page 88

    P A GE 88 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 89

    P A GE 89 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . 1 5112101771 CYLINDER BLOCK ASSY . 1 2 9098025910 B O L T 10 4 9096640340 PLUG; 1/2 T APPET CHAMBER 2 4-1 5112190080 SEALING CUP CHAMBER D=18 2 5 5116100010 BEARING KIT; [...]

  • Page 90

    P A GE 90 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 ---TIMING GEAR ASSY . TIMING GEAR ASSY .[...]

  • Page 91

    P A GE 91 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS 1 5113110282 TIMING GEAR CASE 1 2 9113211480 GEAR CASE CO VER 1 3 9099206010 P A CKING 1 4 901906140 B O L T 4 8 9113120460 P A CKING 2 9 5096250790 OIL SEAL 1 1 2 9113270450 POINTER 1 1 4 9113120340 P A CKING 1 1 7 9019108320 B [...]

  • Page 92

    P A GE 92 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY .[...]

  • Page 93

    P A GE 93 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) ISUZU C240 FL YWHEEL HOUSING ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1- 5 5113410191 FL YWHEEL HOUSING 1 1 1 9113430391 CO VER 1 1 2 9019006120 B O L T 6 2 1 5113490380 STIFFENER; RIGHT SIDE 1 2 2 5113490370 STIFFENER; LEFT SIDE 1 2 3 9019110200 B O L T 2 23-1 9[...]

  • Page 94

    P A GE 94 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 OIL P AN ASSY . OIL P AN ASSY .[...]

  • Page 95

    P A GE 95 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) ISUZU C240 OIL P AN ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1- 2 5113601832 OIL P AN ASSY . ................................ 1 ................ INCL. ITEMS W/* 3* 5096050050 OIL DRAIN PLUG, 3/8 1 3- 1 9992023200 OIL DRAIN PLUG 1 4-1* 9097205600 O RING P A CKING [...]

  • Page 96

    P A GE 96 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) OIL PUMP ASSY . ISUZU C240 ---OIL PUMP ASSY .[...]

  • Page 97

    P A GE 97 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) OIL PUMP ASSY . ISUZU C240 ---OIL PUMP ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 9131008010 OI L P UMP ASSY . ................................. 1 ........... INCL. ITEMS W/* 6* 5131200040 RO TOR S E T .......................................... 1 ........... INCL[...]

  • Page 98

    P A GE 98 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) CRANKSHAFT , BRIDGE AND FL YWHEEL ASSY . ISUZU C240 --- CRANKSHAFT , BRIDGE AND FL YWHEEL ASSY .[...]

  • Page 99

    P A GE 99 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY REMARKS 1 5115100211 CRANK BEARING KIT;STD 1 1- 1 5115300211 CRANK BEARING KIT;-0.25 1 1- 2 5115400211 CRANK BEARING KIT;-0.50 1 2 9115810570 T H R UST BEARING 2 3 5121112020 PIST ON;STD 4 4 5121210070 PIST ON RING SET ;STD 4 6 5122110090 [...]

  • Page 100

    P A GE 100 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY .[...]

  • Page 101

    P A GE 101 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS 2 9885131071 OIL FIL TER ELEMENT KIT ........ 1 .............. INCL. ITEMS W/ * 3 * 9132130350 O RING P A CKING CO VER 1 4 9099211920 CENTER PIPE P A CKING 1 5- 1 9099209780 DRAIN PIPE P A CKING 1 6 * 9099221100 FE L T RING 1 7 [...]

  • Page 102

    P A GE 102 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- OIL PIPE ASSY . OIL PIPE ASSY .[...]

  • Page 103

    P A GE 103 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS 1 9133119810 OI L P UMP ASSY . 1 2 5133111141 ROCKER OIL FEED PIPE 1 3 9099061051 B O L T 1 4 9099209000 P A CKING 2 9 5133111740 OIL INJECTION PIPE 1 1 0 5096750220 AD APTER 1 1 1 9095720080 P A CKING 2 1 3 901906120 B O L T 1 [...]

  • Page 104

    P A GE 104 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- W A TER PUMP AND F AN ASSY . W A TER PUMP AND F AN ASSY .[...]

  • Page 105

    P A GE 105 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS 1 5136101673 W A TER PUMP ASSY . ................... 1 ............ INCL. ITEMS W/ * 3 * 5878101391 W A TER PUMP REP AIR KIT .......... 1 ............ INCL. ITEMS W .# 6 * # 5136310080 BEARING UNIT 1 7 * # 9136210760 IMPELLER 1 [...]

  • Page 106

    P A GE 106 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) INT AKE AND EXHA UST MAINIFOLD ASSY . ISUZU C240 --- INT AKE AND EXHA UST MANIFOLD ASSY .[...]

  • Page 107

    P A GE 107 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS INT AKE AND EXHA UST MANIFOLD ASSY . ISUZU C240 --- INT AKE AND EXHA UST MANIFOLD ASSY . 1 9141126954 INLET MANIFOLD 1 3 9041108500 IN T AKE STUD 2 20 9141416142 EXHA UST MANIFOLD 1 21 5093020020 EXHA UST STUD 1 30 5141111290 IN[...]

  • Page 108

    P A GE 108 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) AIR CLEANER ASSY . ISUZU C240 --- AIR CLEANER ASSY .[...]

  • Page 109

    P A GE 109 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) AIR CLEANER ASSY . ISUZU C240 --- AIR CLEANER ASSY . NO . P AR T NO . ITEM QTY . REMARKS 3 5142102130 AIR CLEANER ASSY . ................... 1 ............ INCL. ITEMS W/ * 5 * 5142150140 ELEMENT 1 27 * 5142110670 CO V ER 1 38 * 9142191410 INDICA T OR 1 59 * 51421[...]

  • Page 110

    P A GE 110 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- ENGINE FOO T ASSY . ENGINE FOO T ASSY .[...]

  • Page 111

    P A GE 111 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- ENGINE FOO T ASSY . ENGINE FOO T ASSY . 1 9117712070 ENGINE FOO T , RIGHT SIDE 1 1- 1 5117710501 ENGINE FOO T , LEFT SIDE 1 6 9029510250 F O OT B O L T , RIGHT SIDE 4 6- 1 9029510250 B O L T F O OT , LEFT SIDE 1 6[...]

  • Page 112

    P A GE 112 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- INJECTION PUMP ASSY . INJECTION PUMP ASSY .[...]

  • Page 113

    P A GE 113 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP ASSY . INJECTION PUMP ASSY . 5 8943864440 INJECTION PUMP ASSY . .................... 1 ..................... REPLACES 5156010252 INCL. ITEMS W/ * 15 * 5157201400 G OVE R N O R A S S Y . 1 20 * 89414[...]

  • Page 114

    P A GE 114 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- ELECTRICAL P ARTS ELECTRICAL P AR TS[...]

  • Page 115

    P A GE 115 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- ELECTRICAL P ARTS ELECTRICAL P AR TS 1 5811000801 S T A RT E R 1 2 5812003410 A L TERNA T OR .................................... 1 ......................... UP T O OCT . 1992 9822007640 A L TERNA T OR ...........[...]

  • Page 116

    P A GE 116 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- A CCESSORIES ACCESSORIES[...]

  • Page 117

    P A GE 117 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- A CCESSORIES ACCESSORIES 5 0 5193100060 DRIVE ASSY . ....................................... 1 ..................... INCL. ITEMS W/ * 51 * 9193110240 CASE 1 52 * 9193110200 CO VER 1 53 * 9193120060 P A CKING 1 54 [...]

  • Page 118

    P A GE 118 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 ---INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 119

    P A GE 119 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . 5 5156110460 HOUSING ASSY . .................................. 1 ..................... INCL. ITEMS W/ * 15 * 9812151150 STUD 3 16 * 9812350170 AD APTER 1 1[...]

  • Page 120

    P A GE 120 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 121

    P A GE 121 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . 55-21 * 5156190260 T APPET SHIM ................................ A/R ....................... T=0.26 55-22 * 5156190270 T APPET SHIM .......................[...]

  • Page 122

    P A GE 122 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 123

    P A GE 123 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . 108 * 9812214110 K E Y 1 111 * 1156190820 B O L T 1 113 * 1157590010 P A CKING 2 137 * 9097060370 B O L T 1 138 * 1096350070 P A CKING 2 150 * 9812150780 T[...]

  • Page 124

    P A GE 124 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 ---GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

  • Page 125

    P A GE 125 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- GO VERNOR COMP . ASSY . CO VERNOR COMP . ASSY . 5 1157210040 HOUSING ............................................. 1 ..................... INCL. ITEMS W/ * 12 * 1157290150 O RING P A CKING 1 13 * 9813150650 AD APT[...]

  • Page 126

    P A GE 126 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

  • Page 127

    P A GE 127 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY . 83* 9813212200 OIL SEAL 1 84* 9813251730 SHIM ..................................................... 1 ..................... T=0.50 85* 9813250970 SHIM ..............[...]

  • Page 128

    P A GE 128 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY .[...]

  • Page 129

    P A GE 129 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY . 5 5157510120 HOUSING ........................................... 1 ....................... INCL. ITEMS W/* 9* 9813512050 PIST ON 1 10* 9813513030 SPRING 1 11* 981355[...]

  • Page 130

    P A GE 130 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- A U T O TIMER COMP . ASSY . A UT O TIMER COMP . ASSY .[...]

  • Page 131

    P A GE 131 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- A U T O TIMER COMP . ASSY . A UT O TIMER COMP . ASSY . 5 9813435050 FL YWEIGHT .................................. 2 .............................. INCL. ITEMS W/* 6* 9813450430 SHIM A/R 6-1* 9813450440 SHIM A/R 6-[...]

  • Page 132

    P A GE 132 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- NOZZLE HOLDER COMP . ASSY . NOZZLE HOLDER COMP . ASSY .[...]

  • Page 133

    P A GE 133 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- NOZZLE HOLDER COMP . ASSY . NOZZLE HOLDER COMP . ASSY . 5 5153410020 PUSH ROD ......................................... 4 ....................... INCL. ITEMS W/* 7* 5153430020 SPRING 4 9* 9153396010 SCREW 4 11* 51[...]

  • Page 134

    P A GE 134 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 ---ST ARTER COMP . ASSY . ST AR TER COMP . ASSY .[...]

  • Page 135

    P A GE 135 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- ST ARTER COMP . ASSY . ST ARTER COMP . ASSY . 6 5811210160 ARMA TURE ASSY . .................................... 1 ................ INCL. ITEMS W/* 13* 5811291050 PINION ST OPPER 1 14* 5811290030 W ASHER SET 1 22*[...]

  • Page 136

    P A GE 136 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 --- AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (OCT . 1992~)[...]

  • Page 137

    P A GE 137 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (OCT . 1992~) 3 5812210630 ROT OR ASSY . ........................................................ 1 ..... INCL. ITEMS W/* AND W/> 4 * > 9000901810 BALL[...]

  • Page 138

    P A GE 138 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) ISUZU C240 ---AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (BEFORE OCT . 1992)[...]

  • Page 139

    P A GE 139 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (BEFORE OCT . 1992) 5 5812210100 ROT OR ASSY . ....................................................... 1 ..... INCL. ITEMS W/* 8* 9000901810 BALL BEARING 1 1[...]

  • Page 140

    P A GE 140 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/30/01) P A YMENT TERMS T er ms of pa yment f or par ts are net 10 day s. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Multiquip ’ s responsibility ceases when a si[...]

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    P A GE 141 — DCA-25SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (06/29/01) NO TE P A GE[...]

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