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Moyer Diebel MH65-M2 manual

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Table of contents for the manual

  • Page 1

    T echnical Manual F or machines be ginning with Serial No. W8100 Model Hood-T ype Dishwasher Moy er Diebel Ltd. September , 2003 Manual P/N 113647 MH65-M2 High T emperature with Built-in Booster Machine Serial No . Simply Engineered Better P . O. Box 4149 Winston-Salem, North Car olina 27115-4149 336/661-1556 F ax: 336/661-1660 2674 N. Service Road[...]

  • Page 2

    Complete the infor ma tion below f or quick reference. Model Number Serial Number V oltage and Phase Moyer Diebel Parts Supplier Phone Moyer Diebel Service Agenc y Phone Note: W hen calling to order parts, be sure to hav e the model number , serial number , voltage and phase of your machine. COPYRIGHT © 2003 by Moy er Diebel (USA). All Rights Rese[...]

  • Page 3

    i REVISION RECORD Revision Revised Serial Number Comments Date Pages Effectivity 7/3/03 All W8100 First issue of manual and replacement parts lists REVISION RECORD[...]

  • Page 4

    ii REVISION RECORD R e vision Recor d (CONT .)[...]

  • Page 5

    iii LIMITED W ARRANTY Limited W ar ranty Moyer Diebel, P.O. Box 4183, Winston-Salem, North Carolina 27115, and P. O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada L0R 1S0 warrants machines, and parts, as set out below. Warranty of Machines: Moyer Diebel warrants all new machines of its manufacture bearing the name “Moyer Diebe[...]

  • Page 6

    iv FOREW ORD 1. Read the instructions in this manual carefully . It contains important information on installation, operation, and safety . 2. Store this manual carefully for future reference. 3. After remo ving packing material, check for loose parts in dishracks. 4. Before switching the equipment on, make sure that the model data plate conforms t[...]

  • Page 7

    Revision Record ........................................................................................................... i Limited W arranty ......................................................................................................... iii Fore ward ......................................................................................[...]

  • Page 8

    vi T his Page Intentionall y Left Blank P ar t 1: INST ALLA TION AND MAINTENANCE[...]

  • Page 9

    1 INTRODUCTION INTRODUCTION W elcome to Moyer Diebel ... and thank you for allo wing us to take care of your dishw ashing needs. This manual cov ers the hood-type dishwasher model MH-65. Y our machine was completely assembled , inspected and thoroughly tested at our factory before it was shipped to your installation site. This manual contains: • [...]

  • Page 10

    2 GENERAL MODEL NUMBERS MH-65 The MH-65 model is a high temperature (180°F/82°C rinse) sanitizing model with booster . S tandard Equipment Includes: • Quick 65 second cycle • 1.5 HP wash pump on anti-vibration pads • Four lar ge rectangular screens to maximize food • Field con vertible from straight through soil collection and improv e re[...]

  • Page 11

    3 Auto/Manual Switch Manual Cycle Start(UP) Auto Manual Switch Door Activated Cycle (DOWN) Selector Switch Extended W ash Manual Start Switch Machine Ready Heater OFF Light (Only on S/N W8100-W8135) (B) In Cycle Light (D) Cycle Selection Short - 65 Seconds Medium-120 Seconds Long -180 Seconds OFF Position (E) (L) (C) (A) (M) PART 1: OPERA TION P AR[...]

  • Page 12

    4 ! P ar t 1: OPERA TION P ART 1: OPERA TION (CONT .) OPERA TION AND USE (CONT .) 7. Remove the rack at a slight incline to permit all the w ater to drain; allow dishw are to dry . After washing one’ s hands, handle the rack in such a manner as not to touch the dishware inside, then place the rack on hygienically clean shelves. 8. At the end of w[...]

  • Page 13

    5 MAINTENANCE: IMPORT ANT : Before carrying out the cleaning and maintenance operations, turn of f the main discon- nect switch for the equipment. Frequently check and clean the nozzles. Blocked nozzles will pre vent the machine from cleaning properly . Do not use corrosiv e products such as sodium hypochlorite (bleach), acids, steel wool or steel [...]

  • Page 14

    6 P ART 1: OPERA TION (CONT .) OPERA TION AND USE (CONT .) SANITIZING THE MACHINE Sanitizing the machine at least once a week is of the utmost importance in order to guarantee hygiene, e ven when the machine is not in use. It is advisable to use a disinfecting product suggested by an authorized detergent dealer . Before turning off the machine, run[...]

  • Page 15

    7 Auto/Manual Switch Manual Cycle Start(UP) Auto Manual Switch Door Activated Cycle (DOWN) Selector Switch Extended W ash Manual Start Switch Machine Ready Heater OFF Light In Cycle Light Cycle Selection Short - 65 Seconds Medium-120 Seconds Long -180 Seconds OFF Position (Only on S/N W8100-W8135) PART 1: OPERA TION Figure 1.1- Contr ol Panel Detai[...]

  • Page 16

    8 P ART 2: INST ALLA TION AND MAINTENANCE INST ALLA TION AND MAINTENANCE INSTRUCTIONS The following instructions are addressed to qualif ied personnel. Only authorized personnel are to carry out checks and repairs. The manufacturer declines any responsibility if repairs or modif ications are done by unqualified personnel or if parts are not supplie[...]

  • Page 17

    9 ! P ART 2: INST ALLA TION AND MAINTENANCE (CONT .) Drain connections 1. The MH65 model is a gravity drain machine equipped with a 1-3/8" O.D. tailpiece and a 6 foot long 1" I.D. hose. 2. The maximum drain flow rate is 15 gallons/min-56.8 litres/min. 3. Drain height must not exceed 11" (280mm) abo ve f inished floor . 4. The drain c[...]

  • Page 18

    10 T his Pa ge Intentionall y Left Blank[...]

  • Page 19

    11 P ar t 3: REPLA CEMENT P A RTS PA R T 3 : REPLA CEMENT PA R T S[...]

  • Page 20

    12 P ar t 3: REPLACEMENT P AR TS Figure 3.1- Hood and T ank 1 2 1 B 4 A A A 7 3 5 6 6[...]

  • Page 21

    13 P ar t 3: REPLA CEMENT P A RTS HOOD AND TANK Fig. 3.1 Part Item No. No. Part Description Qty 1 C351421 Panel, Side ..................................................................................... 2 2 C351835 Panel Front .................................................................................... 1 3 C440211 Leg .....................[...]

  • Page 22

    14 P ar t 3: REPLACEMENT P AR TS Figure 3.2- Door Handle and Springs For handle connections see Figure 3.3 B 1 2 3 2 1 4 5 7 6 A[...]

  • Page 23

    15 P ar t 3: REPLA CEMENT P A RTS DOOR HANDLE AND SPRINGS Fig. 3.2 Part Item No. No. Part Description Qty 1 107398-1 Door Lift Block ............................................................................. 2 2 107398-2 Door Lift Block Roller .................................................................. 2 3 C331037 Handle ...... ..........[...]

  • Page 24

    16 P ar t 3: REPLACEMENT P AR TS Figure 3.3- Door Switch and Block A Detail A 10 11 14 9 7 6 5 4 3 2 2 1 11 7 16 6 16 XX 15 13 12[...]

  • Page 25

    17 P ar t 3: REPLA CEMENT P A RTS DOOR SWITCH AND BLOCKS Fig. 3.3 Part Item No. No. Part Description Qty 1 108442 Bolt M5 x 15mm Filister Head ..................................................... 2 2 W asher ...... ..................................................................................... 2 3 W asher ...... .............................[...]

  • Page 26

    18 P ar t 3: REPLACEMENT P AR TS Figure 3.4- T racks and Screens 2 1 3 *See Note on Parts[...]

  • Page 27

    19 P ar t 3: REPLA CEMENT P A RTS HOOD AND TANK Fig. 3.4 Part Item No. No. Part Description Qty * 1 C530238 Track Assembly ............................................................................. 1 2 C332091sx Left Screen ................................................................................... 2 3 C332090dx Right Screen ............[...]

  • Page 28

    20 P ar t 3: REPLACEMENT P AR TS Figure 3.5- W ash and Rinse Spray Arms 2 5 6 7 8 2 5 7 12 6 7 7 12 11 9 10 10 9 11 4 3 4 3 1 8 1 13[...]

  • Page 29

    21 P ar t 3: REPLA CEMENT P A RTS WASH AND RINSE SPRA Y ARMS Fig. 3.5 Part Item No. No. Part Description Qty 1 C191075 W asher ...... ..................................................................................... 2 2 C420573 W ash Arm (Minus Items 1, 3-5) ................................................... 2 3 C330824 Bearing ...............[...]

  • Page 30

    22 P ar t 3: REPLACEMENT P AR TS Figure 3.6- W ash T ank Components 13 12 10 6 5 1 2 3 9 8 7 14 15[...]

  • Page 31

    23 P ar t 3: REPLA CEMENT P A RTS WASH TANK COMPONENTS Fig. 3.6 Part Item No. No. Part Description Qty 1 109985 O-ring, Heater ............................................................................... 1 2 C110226 Heater Element W ash T ank 3KW 230V ....................................... 1 3 107420 Nut, Plain M6 SST ..........................[...]

  • Page 32

    24 P ar t 3: REPLACEMENT P AR TS Figure 3.7- Drain Assembly TO MOTOR PUMP DRAIN OUT T o Drain Out 1 3 4 5 6 9 11 12 11 2 10 7 6[...]

  • Page 33

    25 P ar t 3: REPLA CEMENT P A RTS DRAIN ASSEMBL Y Fig. 3.7 Part Item No. No. Part Description Qty 1 C180729 T ube, Ov erflow ............................................................................. 1 2 C200950 Seal, Overflo w T ube ...................................................................... 1 3 C180818 Drain Bask et Plastic ........[...]

  • Page 34

    26 P ar t 3: REPLACEMENT P AR TS Figure 3.8- W ash and Rinse Piping 5 4 3 MACHINE BACK A 1 14 4 5 3 15 2 MACHINE BACK 6 5 7 5 6 8 9 10 11 12 13 T o Booster 16 13 13[...]

  • Page 35

    27 P ar t 3: REPLA CEMENT P A RTS WASH AND RINSE PIPING Fig. 3.8 Part Item No. No. Part Description Qty 1 C190227 Spindle .......................................................................................... 2 2 C332526 Rinse T ube .................................................................................... 2 3 C200955 Gasket .........[...]

  • Page 36

    28 P ar t 3: REPLACEMENT P AR TS Figure 3.9- W ash PumpAssembly 1 2 3 4 5 6 7 A A[...]

  • Page 37

    29 P ar t 3: REPLA CEMENT P A RTS WASH PUMP ASSMEBL Y Fig. 3.9 Part Item No. No. Part Description Qty 1 109651 Pump V olute .................................................................................. 1 2 109653 Pump Oring ................................................................................... 1 3 C631654 Impeller ................[...]

  • Page 38

    30 P ar t 3: REPLACEMENT P AR TS 6 5 4 1 3 2 A BASE 6 7 7 W ater Inlet W ater T o Final Rinse 8 B Figure 3.10- Booster Assembly[...]

  • Page 39

    31 P ar t 3: REPLA CEMENT P A RTS BOOSTER ASSEMBL Y Fig. 3.10 Part Item No. No. Part Description Qty 1 109985 Seal, Electric Element ................................................................... 1 2 C322821 Element Cover ............................................................................... 1 3 C110362 Heater 9Kw 208/240V 3PH 40° Ri[...]

  • Page 40

    32 P ar t 3: REPLACEMENT P AR TS 4 5 2 1 3 4 5 9 5 8 7 6 6 10 16 15 14 13 12 A 11 T o Booster T ank Base Figure 3.11- W ater Inlet Piping[...]

  • Page 41

    33 P ar t 3: REPLA CEMENT P A RTS WA TER INLET PIPING Fig. 3.11 Part Item No. No. Part Description Qty 1 100500 V acuum Breaker 1/2" .................................................................... 1 2 108349 Repair Kit 1/2" .............................................................................. A/R 3 Brac k et, V acuum Brea k [...]

  • Page 42

    34 P ar t 3: REPLACEMENT P AR TS 9 8 7 10 6 12 11 13 12 11 2 3 1 4 5 W ash Rinse A Figure 3.12- Control Panel[...]

  • Page 43

    35 P ar t 3: REPLA CEMENT P A RTS CONTR OL PANEL Fig. 3.12 Part Item No. No. Part Description Qty 1 C120713 Selector Switch ............................................................................. 1 2 C290821 Spacer , Selector Switch ................................................................. 2 3 C440817 Sleeve, Selector Switch .........[...]

  • Page 44

    36 P ar t 3: REPLACEMENT P AR TS 1 3 3 7 6 16 9 6 4 4 2 19 5 11 12 8 10 1 3 1 5 18 17 1 4 Figure 3.13- Control Cabinet[...]

  • Page 45

    37 P ar t 3: REPLA CEMENT P A RTS CONTR OL CABINET Fig. 3.13 Part Item No. No. Part Description Qty 1 C121288 T imer Assembly Complete ........................................................... 1 2 C120501 Thermostat T ank ............................................................................ 1 3 109952 Mounting Plate, Thermostat ...........[...]

  • Page 46

    38 P ar t 3: REPLACEMENT P AR TS T his Pa ge Intentionally Left Blank P ar t 4: ELECTRICAL SCHEMA TICS[...]

  • Page 47

    39 P ar t 3: REPLA CEMENT P A RTS P ar t 4: ELECTRICAL SCHEMA TICS PA R T 4 : ELECTRICAL SCHEMA TICS[...]

  • Page 48

    40 P ar t 3: REPLACEMENT P AR TS T his Pa ge Intentionally Left Blank P ar t 4: ELECTRICAL SCHEMA TICS[...]

  • Page 49

    SGOCC. MAIN ROTARY SWITCH LINE SHORT CYCLE MEDIUM CYCLE 5 4 3 2 1 3° 2° 1° 0 LONG CYCLE POSITION: D3 D3a(F) D3a(E) D3(D) D3(C) D3(B) D3(A) 0 WASH PUMP OVERLOAD RELAY RINSE WASH 152 SEC D3a ~ SPEED ~ D3 150 SEC SHORT CYCLE 65 SEC LONG CYCLE 100 SEC F3 TERMIQUE POUR POMPE DE LAVAGE LENGTH CONTINUOUS INTERRUPTEUR GENERAL TANK THERMOSTAT PRESSURE SW[...]

  • Page 50

    SGOCC. MAIN ROTARY SWITCH LINE SHORT CYCLE MEDIUM CYCLE 5 4 3 2 1 3° 2° 1° 0 LONG CYCLE POSITION: D3 D3a(F) D3a(E) D3(D) D3(C) D3(B) D3(A) 0 WASH PUMP OVERLOAD RELAY RINSE WASH 152 SEC D3a ~ SPEED ~ D3 150 SEC SHORT CYCLE 65 SEC LONG CYCLE 100 SEC F3 TERMIQUE POUR POMPE DE LAVAGE LENGTH CONTINUOUS ~ M M ~ INTERRUPTEUR GENERAL TANK THERMOSTAT PRE[...]

  • Page 51

    42 REPLACEMENT P ARTS[...]