Monessen Hearth HDV500NV/PV manual

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Table of contents for the manual

  • Page 1

       Installation and Operating Instructions    56D3048 9/09 Rev . 5       ?[...]

  • Page 2

    HD V Series Direct V ent Gas F ireplace  56D3048       ?[...]

  • Page 3

    56D3048 3 HD V Series Direct V ent Gas F ireplace 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 4" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5.  ?[...]

  • Page 4

    HD V Series Direct V ent Gas F ireplace 4 56D3048      14. Do not use any solid fuels (wood, coal, paper , card- board, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance[...]

  • Page 5

    56D3048 5 HD V Series Direct V ent Gas F ireplace   • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. • Th e ap[...]

  • Page 6

    HD V Series Direct V ent Gas F ireplace 6 56D3048  41” (1041 mm) 46 6QE ” (1 176 mm) 42 (6QE ” (1079 mm) 34 56O ” (876 mm) 23 6QE ” (589 mm) 16 56 ” (410 mm) 32 6QE ” (818 mm) 14 6QE ” (370 mm) 20 6M ” (527 mm) 22 6[...]

  • Page 7

    56D3048 7 HD V Series Direct V ent Gas F ireplace       Read this homeowner manual thoroughly and follow all instructions carefully . Inspect all contents for shipping damag e and immediat ely infor m your dealer if an[...]

  • Page 8

    HD V Series Direct V ent Gas F ireplace 8 56D3048        Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing [...]

  • Page 9

    56D3048 9 HD V Series Direct V ent Gas F ireplace  12" Maximum Depth 12" Minimum 72" Minimum Minimum 6" From Both Side W alls FP2281 wall clg clear Ceiling Combustible Mantel FP8  [...]

  • Page 10

    HD V Series Direct V ent Gas F ireplace 10 56D3048 The fireplace must be secur ed to the floor and/or to framing studs as shown in Figure 6 . Use two () wood screws or masonry/ concrete screws to secure fireplace to the floor . Use four (4) screws to attach fireplace to framing. The side brackets or nailing flanges are designed to accommodate tw[...]

  • Page 11

    56D3048 1 1 HD V Series Direct V ent Gas F ireplace         The appliance is shipped as a rear vent unit. If the installa- tion layout requires the unit to be a top vent [...]

  • Page 12

    HD V Series Direct V ent Gas F ireplace 1 56D3048                                                             [...]

  • Page 13

    56D3048 13 HD V Series Direct V ent Gas F ireplace FP2465 vent clearance *3” Min. **1” Min. 1” Min. *3” Min. **1” Min. 1” Min. 48 56M ” (1226 mm) 34 6 ” (880 mm) * A Minimum of 3" Clearance to the T op Is Required Along Horizontal Length until Flue Pipe Penetrates Outside W all. ** A Mini mum 1" Clearanc e to Combust[...]

  • Page 14

    HD V Series Direct V ent Gas F ireplace 14 56D3048       There are two basic types of direct-vent installation: • Horizontal T ermination • V ertical T ermination It is important to select the proper length of vent pi[...]

  • Page 15

    56D3048 15 HD V Series Direct V ent Gas F ireplace V V V V V V V V D L E B C F B B B B B M I A A J H G A Operable Fixed Closed Fixed Closed Opera- ble K A A A G    Figure 1 1 - Horizontal V ent Termination Location V ent T erminal Air Supply Inlet Area Where T erminals Not Permitted Ins[...]

  • Page 16

    HD V Series Direct V ent Gas F ireplace 16 56D3048 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 2 4 6 8 10 12 14 16 18 20 eg: A FP2248 sidewall vent gr aph     ?[...]

  • Page 17

    56D3048 17 HD V Series Direct V ent Gas F ireplace         x    When installed as a rear vent unit this appliance may be vented directly to a t[...]

  • Page 18

    HD V Series Direct V ent Gas F ireplace 18 56D3048        HOT FP1955 horizontal ven t cap Figure 17 - Install Horizontal V ent Cap V ent Cap Wood Screw Apply Mastic to All Sides FP1955       [...]

  • Page 19

    56D3048 19 HD V Series Direct V ent Gas F ireplace                 ?[...]

  • Page 20

    HD V Series Direct V ent Gas F ireplace 0 56D3048    • The maximum number of 45° elbows perm itted per sid e wal l inst all ati on is two (). These elb ows can be inst all ed in either the vertical or horizontal run. • For each 45° elbow installed in the horizontal run, the [...]

  • Page 21

    56D3048 1 HD V Series Direct V ent Gas F ireplace                    B,    ?[...]

  • Page 22

    HD V Series Direct V ent Gas F ireplace  56D3048    If the fou nda ti on is rece sse d, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling # 8 x 1 /  s h e e t metal screws. It w[...]

  • Page 23

    56D3048 3 HD V Series Direct V ent Gas F ireplace    • The maximum angular variation allowed in the system is 70°. Figure 31 • The minimum heig ht of the vent above the highest point of penetration through the roof is 1' (305 mm). 1 2 3 4 1 2 3 4 FP1 179 max bends Exampl[...]

  • Page 24

    HD V Series Direct V ent Gas F ireplace 4 56D3048     If an of fset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose . See Figure 33, page 6. Whenever possible, use 45° elbows instead of 90° elb[...]

  • Page 25

    56D3048 5 HD V Series Direct V ent Gas F ireplace    FP1972 appliance connection UL1777 Flex V ent Screws (3 places, equidistant just above gear clamp) 1 Cv " Flex- ible Pipe and Adapter Outer DVF A/8 Inner Adapter Outer Adapter Appliance Starting Collar Figure 36 -[...]

  • Page 26

    HD V Series Direct V ent Gas F ireplace 6 56D3048 T ermination Cap Storm Collar Roof Sup- port Flashing Rigid Pipe Length Flex to Pipe Adapter Firestop UL1777 Flex PIpe DVF A/8 Adapter Figure 38 - T ypical V ertical Flex V ent Installation FP1975 pipe connection Screws (3 Places equidistant just above gear clamp) Rigid Pipe Length Flex to Pipe A[...]

  • Page 27

    56D3048 7 HD V Series Direct V ent Gas F ireplace     Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fire- place. See dealer where you purchased the fireplace for proper firepl[...]

  • Page 28

    HD V Series Direct V ent Gas F ireplace 8 56D3048   The gas line connection may be made using 1/" rigid tubing or an approved flex connector . Sinc e some munici pali tie s have add itio nal local cod es it is alway s best to consu lt you r local author iti es and the current edition of the National Fuel Gas Code ANSI.Z[...]

  • Page 29

    56D3048 9 HD V Series Direct V ent Gas F ireplace     1. Check gas type. The gas suppl y must be the sa me as stated on the appliance’s rating decal. If the gas supply is [...]

  • Page 30

    HD V Series Direct V ent Gas F ireplace 30 56D3048 ON OFF OPTIONAL REMOTE W ALL SWITCH ON OFF OPTIONAL REMOTE W ALL SWITCH PILOT HI LO ON OFF TH TP TH/TP ON OFF RS FP2469 HDV wiring        A rem[...]

  • Page 31

    56D3048 31 HD V Series Direct V ent Gas F ireplace  This appliance is equipped with a pilot which must be lit with built-in ignitor while following these instructions exactly .  BEFORE OPERA TING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on [...]

  • Page 32

    HD V Series Direct V ent Gas F ireplace 3 56D3048  Y ou may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer NOTE: Remove any excessive pipe compound from the connections[...]

  • Page 33

    56D3048 33 HD V Series Direct V ent Gas F ireplace O F F P I L O T O N PILOT FP1937 control knob on  The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Ma[...]

  • Page 34

    HD V Series Direct V ent Gas F ireplace 34 56D3048 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is dif ferent from the fireplace,  Do not install the appliance. Contact your dealer immediately . . T o ease inst all ation , a 4 " (61 0 mm) fle x lin e wit [...]

  • Page 35

    56D3048 35 HD V Series Direct V ent Gas F ireplace COMMAND CENTER 4-AA BA TTERY COMP ARTMENT MASTER SWTICH TO JUNCTION BOX IN FIREPLACE CONVERSION NG/LP RF RECEIVER ON/OFF BUTTON WHITE BLACK WHITE BLACK BLACK WHITE GREEN CONNECTOR PIN TO CONTROL BOX OPTIONAL AC BOX { { { OPTIONAL BLOWER OPTIONAL LIGHT OPTIONAL AUX PLUG IN CONNECTOR ON/HI OFF/LO LED[...]

  • Page 36

    HD V Series Direct V ent Gas F ireplace 36 56D3048 Dual Blowers (300 W Max) To Junction Box In Fireplace WHITE BLACK WHITE BLACK BLACK WHITE GREEN Connector Pin To Contro l Box { { Optional Light Optional AUX FP2103 AC fan wiring Dual Blowers (300 W Max)   [...]

  • Page 37

    56D3048 37 HD V Series Direct V ent Gas F ireplace     This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions for match lighting.  BEFORE OPERA TI[...]

  • Page 38

    HD V Series Direct V ent Gas F ireplace 38 56D3048      1.  Read the safety information above. . This appliance is equipped with an ig[...]

  • Page 39

    56D3048 39 HD V Series Direct V ent Gas F ireplace    FP1917 Signature components 8/08 RF Receiver ON/OFF NG/LP Conversion T o Thermopile T o Sensor T o Sparker T o Command Center T o Stepper Motor T o V alve [...]

  • Page 40

    HD V Series Direct V ent Gas F ireplace 40 56D3048   System configuration/setup is done on the Command Center . ?[...]

  • Page 41

    56D3048 41 HD V Series Direct V ent Gas F ireplace      Power Up Flip the master switch to the ON ("_") position to power up the system Fireplace[...]

  • Page 42

    HD V Series Direct V ent Gas F ireplace 4 56D3048    Remove top louver assembly before installing canopy . 1. Unhook top louver assembly . Set aside. Figure 55 . Attach canopy to underside of top outer shell with three (3) screws provided. Figure 56 3. Hook top louver assembly back into[...]

  • Page 43

    56D3048 43 HD V Series Direct V ent Gas F ireplace       Install floor brick before installing logs or rock wool. 1. Remove floor brick from packaging. . Put left and rig[...]

  • Page 44

    HD V Series Direct V ent Gas F ireplace 44 56D3048    4. Place bottom right log (#3) on two pins against right side of firebox. Figure 60 L G687 HDV bottom right log Bottom Right Log, #3 LG687 Figure 60 - Place Bottom Right Log L G688 HDV rear log Rear Log #1 LG688 Figure 61 - Place Rear Log 5 . Place[...]

  • Page 45

    56D3048 45 HD V Series Direct V ent Gas F ireplace    7. Place right mid log (#7) on two right pins on burner assembly . Figure 63 8. Place left mid log (#6) on two left pins on burner assem- bly . Figure 63 L G690 HDV middle logs Right Mid Log #7 Left Mid Log #6 LG690 Figure 63 - Place Right and Left[...]

  • Page 46

    HD V Series Direct V ent Gas F ireplace 46 56D3048    L G693 HDV log final position Air Space Rock Wool LG693 Figure 66 - All Logs on Burner with Rock Wool 1.Cover any exposed burner surface with rock wool. For best flame and glow , do not block air space between burners and logs with rock wool. Fi[...]

  • Page 47

    56D3048 47 HD V Series Direct V ent Gas F ireplace                     [...]

  • Page 48

    HD V Series Direct V ent Gas F ireplace 48 56D3048   The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make s[...]

  • Page 49

    56D3048 49 HD V Series Direct V ent Gas F ireplace       1. Spark ignitor will not light pilot after repeated triggering of piezo. . Pilot will no[...]

  • Page 50

    HD V Series Direct V ent Gas F ireplace 50 56D3048       4. Frequent pilot outage problem. 5. The pilot and main burner extinguish while in operation[...]

  • Page 51

    56D3048 51 HD V Series Direct V ent Gas F ireplace  OPERA TION Install batteries and/or plug in the AC board Flip the master switch (rocker switch) to the ON position Press the ON button on the Command Center F AUL T No beep in about 8 seconds No beep or no sound from the valve indicating pilot solenoid [...]

  • Page 52

    HD V Series Direct V ent Gas F ireplace 5 56D3048   1 5 10 3 2 4 6 9 8 13 7 12 1 1 1 1 563048 HDV firebox parts       1. Junction Box Assy . 1 6D18K [...]

  • Page 53

    56D3048 53 HD V Series Direct V ent Gas F ireplace   1 2C 2I 2T 2 4 5 6 3a,b,c 8b 9 7 10 1 1,12,13,14,15,16 563048 HDV millivolt parts 8a [...]

  • Page 54

    HD V Series Direct V ent Gas F ireplace 54 56D3048          1. Gas V alve Assy . 1 37D[...]

  • Page 55

    56D3048 55 HD V Series Direct V ent Gas F ireplace   1 2 3 4 17 5a,b,c 6 7 9 13, 14, 15 563048 HDV SC par ts 8b 8a  [...]

  • Page 56

    HD V Series Direct V ent Gas F ireplace 56 56D3048         1. Gas V alve Assy . 1 80D0001 80D000 . Pilot Assy . 1 80D0039 80D0040 3. Control Box 1 80[...]

  • Page 57

    56D3048 57 HD V Series Direct V ent Gas F ireplace    2 3 6 7 4 1 5 8 563048 HDV logs        1. Rear Log #1 1 56D3034K . Bottom Left Log # 1 56D3035K 3. Bottom Right Log #3 1 5[...]

  • Page 58

    HD V Series Direct V ent Gas F ireplace 58 56D3048   1 2 2 3 4 5 563048 HDV accessories        1. Met[...]

  • Page 59

    56D3048 59 HD V Series Direct V ent Gas F ireplace   HOT 1 2 3 4 5 6 9 7 8 1 1 10 563048 HDV 4 x 6 vent parts                  ?[...]

  • Page 60

    HD V Series Direct V ent Gas F ireplace 60 56D3048   For more information about, or instructions for, the venting components referenced above, please contact the component manufaturer: Selkirk Corporation: www . selkirkcorp.com or 800-99-8368 Simpson Duravent: www . duravent.com or 800-835-44[...]

  • Page 61

    56D3048 61 HD V Series Direct V ent Gas F ireplace[...]

  • Page 62

    HD V Series Direct V ent Gas F ireplace 6 56D3048  This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the [...]

  • Page 63

    56D3048 63 HD V Series Direct V ent Gas F ireplace   The following components are warranted for life to the original owner , subject to proof of pur- chase: Firebox, Combustion Chamber , Heat Exchanger , Grate and Stainless Steel Burners.   The [...]

  • Page 64

     149 Cleveland Drive • Paris, Kentucky 40361 www .mhsc.com       HDV500NV 69.5 HDV500PV 81.3 HDV500NSC 69.5 HDV500PSC 81.3[...]