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Monessen Hearth BLDV500N/PV7;N/PSC7 manual

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Table of contents for the manual

  • Page 1

    743000 BLDV 7 cover    74D3000 5/10 Rev . 5    Installation and Operating Instructions   [...]

  • Page 2

    74D3000  BLD V7 Se r ies Gas F ireplace       ?[...]

  • Page 3

    74D3000 3 BLD V7 Se r ies Gas F ireplace 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 4" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. Th is fir eplac e r eac hes high te mpe ratu res[...]

  • Page 4

    74D3000 4 BLD V7 Se r ies Gas F ireplace      1. Do n ot use this fire pla ce to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, pa[...]

  • Page 5

    74D3000 5 BLD V7 Se r ies Gas F ireplace   • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. • The applianc e m[...]

  • Page 6

    74D3000 6 BLD V7 Se r ies Gas F ireplace     R - Rough Opening Width Rough Opening Height Rough Opening Depth A B C D E F G H I J K L M N O V Q U T P 743000 BLDV 7 dims O V S 1/2” or 5/8” (13 or 16 mm) Gas Line Access  ?[...]

  • Page 7

    74D3000 7 BLD V7 Se r ies Gas F ireplace   Read this homeowner manual thoroughly and follow all instructions carefully . Inspect all contents for shipping dama ge and i mmed iate ly inform your deale r i f any da mage is found. Do not install any unit with damaged, incomplete, or substitute parts. Che[...]

  • Page 8

    74D3000 8 BLD V7 Se r ies Gas F ireplace       Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finish[...]

  • Page 9

    74D3000 9 BLD V7 Se r ies Gas F ireplace     The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a m[...]

  • Page 10

    74D3000 10 BLD V7 Se r ies Gas F ireplace The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two () wood screws or masonry/ concrete screws to secure fireplace to the floor . Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/" or 5/8" to accommodate different[...]

  • Page 11

    74D3000 1 1 BLD V7 Se r ies Gas F ireplace    Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit i[...]

  • Page 12

    74D3000 1 BLD V7 Se r ies Gas F ireplace     V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/[...]

  • Page 13

    74D3000 13 BLD V7 Se r ies Gas F ireplace FP 23 36 fl ex v ent t op     Outside Corner Inside Corner T ermination Clearances T ermination clearances for buildings with combustible and noncombustible exteriors. G = Combustible 6" (152 mm) Noncombusti[...]

  • Page 14

    74D3000 14 BLD V7 Se r ies Gas F ireplace      When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature [...]

  • Page 15

    74D3000 15 BLD V7 Se r ies Gas F ireplace                 ?[...]

  • Page 16

    74D3000 16 BLD V7 Se r ies Gas F ireplace            [...]

  • Page 17

    74D3000 17 BLD V7 Se r ies Gas F ireplace    VO584-100 Vent Opening 2/99 djt    9 B, ” (44 mm) Min. Fireplace Hearth Framing Detail ?[...]

  • Page 18

    74D3000 18 BLD V7 Se r ies Gas F ireplace                ?[...]

  • Page 19

    74D3000 19 BLD V7 Se r ies Gas F ireplace    . Remove soil to a depth of approximately 16” (406 mm) below base of snorkel. Install drain pipe. Install window well (not supplied). Refill hole with 1” (305 mm) of coarse gravel leaving a clearance of approximately 4” (10 mm) below sn[...]

  • Page 20

    74D3000 0 BLD V7 Se r ies Gas F ireplace    1 2 3 4 1 2 3 4 12” Min. Figure 24 - Maximum Elbow Usage FP1 179      For all top vent vertical through-the-roof in[...]

  • Page 21

    74D3000 1 BLD V7 Se r ies Gas F ireplace    TWL101a T wist Lock Pipe 2/8/99 djt 3 #5 Sheet Metal Screws per Joint Sealant Storm Collar TWL101a Figure 29 - Roof Flashing 2 ft. Min. 2 ft. Min. X 12 H* FP 197 1 Mi n c hi mne y c le ara nc e T ermination V ent Storm Collar Flashing Lowest Dischar[...]

  • Page 22

    74D3000  BLD V7 Se r ies Gas F ireplace     Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for y[...]

  • Page 23

    74D3000 3 BLD V7 Se r ies Gas F ireplace    A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pres- sure tapping point should be installed upstream of the appliance. Figure 31 IMPORT ANT : Install main gas valve (equi[...]

  • Page 24

    74D3000 4 BLD V7 Se r ies Gas F ireplace      1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is dif ferent[...]

  • Page 25

    74D3000 5 BLD V7 Se r ies Gas F ireplace   Figure 33 - Removing Glass Frame   1. Remove access panel by lifting up and out. . Release two clamps (500 model has three clamps) on b ottom of fireplace. Figure 33 3. Tilt glass frame out and lift gla[...]

  • Page 26

    74D3000 6 BLD V7 Se r ies Gas F ireplace    A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 34 . Do not extend beyond the wall switch w[...]

  • Page 27

    74D3000 7 BLD V7 Se r ies Gas F ireplace 3. Remove logs. 4. Remove grate from engine by lifting up. 5. Remove hearth brick and wall brick panels. 6. Disconnect the gas line to the valve. 7. Remove screws securing engine base to firebox floor and lift engine up to remove. 8. T wo () magnetic strips have been supplied to secure each blower to t[...]

  • Page 28

    74D3000 8 BLD V7 Se r ies Gas F ireplace KT505 install blower Start Position Installed Position KT505 Figure 38 - Blower Installation Position  Some older units are not equipped with mounting brackets. V elcro and magnets are used to mount blowers to sidewall and floor .  ?[...]

  • Page 29

    74D3000 9 BLD V7 Se r ies Gas F ireplace     This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly .  BEFORE OPERA TING smell all around the appli[...]

  • Page 30

    74D3000 30 BLD V7 Se r ies Gas F ireplace    PILOT O F F P I L O T O N FP1935 control knob pilot Continued on next page  Y ou may check for gas leaks with [...]

  • Page 31

    74D3000 31 BLD V7 Se r ies Gas F ireplace    PILOT O F F P I L O T O N O F F P I L O T O N PILOT FP1937 control knob on Figure 44 - On Position PILOT O F F P I L O T O N FP1935 control knob pilot Figure 43 - On/Off/RS Switch OFF ON RS   ?[...]

  • Page 32

    74D3000 3 BLD V7 Se r ies Gas F ireplace      Figure 47 - Signature Command V alve FP1909a signature c ommand v alve alternate view 8/08 Pressure Inl[...]

  • Page 33

    74D3000 33 BLD V7 Se r ies Gas F ireplace       1. This should be done before framing the fireplace. Wire the receptacle into an electrical circuit. Wire with minim[...]

  • Page 34

    74D3000 34 BLD V7 Se r ies Gas F ireplace T o Junction Box in Fireplace Optional AC Module { White Black Optional Light White Black { Optional Blower White Black { Optional Aux. Green Plug in Connector Connector Pin T o Control Board Input 300 W att Max. Each Optional A/C Module Replaces 6V Adapter When Used 6V AC Adapter Control Board RF Receiver [...]

  • Page 35

    74D3000 35 BLD V7 Se r ies Gas F ireplace To Junction Box In Fireplace WHITE BLACK WHITE BLACK BLACK WHITE GREEN Connector Pin To Contro l Box { { Optional Light Optional AUX Blower (300w Max) FP2684 BL OT SDVSC fan wiring Blower (300w Max) Figure 50 - BLOTSDVSC Blower Wiring Diagram FP684  ?[...]

  • Page 36

    74D3000 36 BLD V7 Se r ies Gas F ireplace B L A C K B L A C K WHITE GREEN BLACK BLACK WHITE Receptacle Junction Box 120V AC Speed Control FP2685 BL OT SDV blower wiring       ?[...]

  • Page 37

    74D3000 37 BLD V7 Se r ies Gas F ireplace     This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions.  BEFORE OPERA TING smell all around the appl[...]

  • Page 38

    74D3000 38 BLD V7 Se r ies Gas F ireplace      1.   Read the safety information above. . This appliance is equipped with an ignition d[...]

  • Page 39

    74D3000 39 BLD V7 Se r ies Gas F ireplace       • Easy Access Function Operation and System Configuration • Operation Confirmation/Fault Di[...]

  • Page 40

    74D3000 40 BLD V7 Se r ies Gas F ireplace      All System configuration/setup is done on the Command Center .  When [...]

  • Page 41

    74D3000 41 BLD V7 Se r ies Gas F ireplace      Conversion Cover Missing One RED (1 time) Spark Fail T wo RED (1 time) No Sensor Signal Three RED (1 t[...]

  • Page 42

    74D3000 4 BLD V7 Se r ies Gas F ireplace    Figure 54 - Rock wool placement  1 . Place rock wool on burner to provide glowing embers. For best results, pull the rock wool apart into pieces the size of a [...]

  • Page 43

    74D3000 43 BLD V7 Se r ies Gas F ireplace 5. Place the left upper log (#6) at an angle by matching the rectangular notch on the bottom of this log with the rectangular protrusion on the side of the left front log (#5). The split end should point toward the front. 6. Place the small twig (#4) by having the small pointed end of the log toward the fro[...]

  • Page 44

    74D3000 44 BLD V7 Se r ies Gas F ireplace      Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year . Make sure the burner porting, pilot air opening and burner a[...]

  • Page 45

    74D3000 45 BLD V7 Se r ies Gas F ireplace    The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that[...]

  • Page 46

    74D3000 46 BLD V7 Se r ies Gas F ireplace        1. Spark ignitor will not light pilot after re[...]

  • Page 47

    74D3000 47 BLD V7 Se r ies Gas F ireplace     4. Frequent pilot outage problem. 5. The pilot and main burner extinguish while in operation 6. Glass Soots 7. Flame burn blue and li[...]

  • Page 48

    74D3000 48 BLD V7 Se r ies Gas F ireplace  OPERA TION Install batteries and/or plug in the AC board Flip the master switch (rocker switch) to the ON position Press the ON button on the Command Center F AUL T No beep in about 8 seconds No beep or no sound from the valve indicating pilot solenoid open N[...]

  • Page 49

    74D3000 49 BLD V7 Se r ies Gas F ireplace    4 3 7 6 2 5 743000 BLDV 7 parts       1. Junction Box Assy (not shown) 1 6D18[...]

  • Page 50

    74D3000 50 BLD V7 Se r ies Gas F ireplace      1 2C 2I 2T 2 4 5 6 3 8 9 7 10 1 1,12,13,14 743000 BLDV millivolt parts[...]

  • Page 51

    74D3000 51 BLD V7 Se r ies Gas F ireplace            [...]

  • Page 52

    74D3000 5 BLD V7 Se r ies Gas F ireplace     743000 BLDV SC par ts 1 2 3 4 20 5 6 7 8 9 13, 14, 15, 16, 17 12[...]

  • Page 53

    74D3000 53 BLD V7 Se r ies Gas F ireplace           1. Gas V alve Assembly 1 80D0001 80D000 80D0001 8[...]

  • Page 54

    74D3000 54 BLD V7 Se r ies Gas F ireplace    1 6 5 2 3 4 743000 BLDV log parts        1. Rear Log #1 1 74D0053 74D0053 . Right Upper Log # 1 74D0054 74D0054 3[...]

  • Page 55

    74D3000 55 BLD V7 Se r ies Gas F ireplace    V ertical V ent T ermination Kits V ertical V ent T ermination w/ Storm Collar 7TDVSKV (flashing NOT included) V ertical V ent T ermination w/ Storm Collar - 8 pack 7TDVSKV/8 (fla[...]

  • Page 56

    74D3000 56 BLD V7 Se r ies Gas F ireplace    Horizontal V ent T ermination Kits Rear V ent Hot T ouch T ermination Kit w/ 10" to 16" 7TBRHTK Adjustable T ermination Pipe, Firestop, and Hot T ouch T ermination w/ Si[...]

  • Page 57

    74D3000 57 BLD V7 Se r ies Gas F ireplace[...]

  • Page 58

    74D3000 58 BLD V7 Se r ies Gas F ireplace   This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. ?[...]

  • Page 59

    74D3000 59 BLD V7 Se r ies Gas F ireplace     The following components are warranted for life to the original owner , subject to proof of purchase: Firebox, Combustion Chamber , Heat Exchanger , Grate an[...]

  • Page 60

     149 Cleveland Drive • Paris, Kentucky 40361 www .mhsc.com Based on CSA P .4.1-09 Based on CSA P .4.1-09 Recher chez dans la broc hure les caractéristique de rendement énergétique de f oyer au gaz Énerguide Selon CSA P .4.1-09   ?[...]