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Mitsubishi Electronics Frequency Inverter manual

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  • Page 1

    Frequency Inverter FR-F 740 EC/E1 Technical Catalogue MITSUBISHI ELECTRIC 2004/2005[...]

  • Page 2

    2 MITSUBISHI ELECTRIC FR-F 740 EC/E1 The new FR-F 740 frequency inverters are available with outputs from 0.75 – 630 kW and are ideal for applications with pump and fan drives. They use a 3-phase AC power supply and have an output frequency range of 0.5 – 400 Hz. The new FR-F 740 inverter series The Power-Saving Inverters Technical Catalogues F[...]

  • Page 3

    3 MITSUBISHI ELECTRIC FR-F 740 EC/E1 CONTENTS FREQUENCY INVERTER FR-F 740 EC/E1 S YSTEM DESCRIPTION 웇 Introduction to the FR-F740 s eries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 웇 Energy conservation mo de . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION Mitsubishi Electric’s FR-F 740 series is a completely new range of frequency invert - ers with truly exceptional power conserva - tion capabilities. These inverters are ideal for pumps, ventilation fans and applica - tions with reduced overload requirements such as: Air conditioning systems,[...]

  • Page 5

    5 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION Intelligent Technology that Cuts Power Consumption POWER Hz PU EXT MON MODE SET REV FWD STOP RESET A V ALARM REV FWD DATAPORT MITSUBISHI F5 0 0 Exhaust Air Air filter Belt Blower Motor Heat exchanger Duct Cold source (chiller) Heat source (heat pump) Cold/hot water Saving power with Mitsubishi[...]

  • Page 6

    6 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Extended PID control The FR-F 740 series supports extended PID control. This feature makes it possible to connect the process status signal to the fre - quency inverter as a voltage signal (0–10 V DC) or a current signal (0/4–20 mA DC) and then use the analog input calibration function of the inverter to com[...]

  • Page 7

    7 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Flying start Gentle restart of a rotating motor (e.g. fan rotated by a draft), also in the opposite di - rection. PTC temperature sensor input The motor’s internal PTC temperature sen - sor can be connected to the inverter di - rectly. In combination with the electronic temperature monitoring system this provi[...]

  • Page 8

    8 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION Extended I/Os for additional control functions The following I/Os are included as standard equipment on the FR-F 740: 앬 12 contact inputs 앬 3 analog inputs 앬 5 open collector outputs 앬 2 relay outputs 앬 2 analog outputs The contact inputs, open collector outputs and relay outputs can[...]

  • Page 9

    9 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION International standards The inverters of the FR-F 740 EC series are designed so that they can be used world- wide without any additional modifications or certifications. 앬 The units conform to the international CE, UL, cUL, Gost and CCC standards. 앬 User-selectable positive or negative swi[...]

  • Page 10

    10 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION User-friendly Operation EXT PU FWD REV STOP RESET WRITE READ MON HELP 7 4 1 0 2 3 8 5 6 9 SET SHIFT ESC F R - P U - 0 4 PARAMETER UNIT - - - ST OP EXT 50 0 0 Hz - - - ST OP EXT 50 0 0 Hz FR-PU04 Easy configuration with control panel or software The FR-DU07 control panel is included as standar[...]

  • Page 11

    11 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Hz MON PU REV REV SET EXT PU EXT STOP RESET NET FWD FWD MODE P. RU N FR-DU07 A V 8888 Long Service Life and Easy Maintenance New components for longer service life The components of this new generation of frequency inverters are specified for a ser - vice life of 10 years (mean annual ambient temperature 40°C,[...]

  • Page 12

    12 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Specifications FR-F 740-00023 to -01160 Rated mot or capacity  [kW ] 120% overlaod capacity 햶 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 150% overlaod capacity 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Rated current [A] 햷 120% overlaod capacity 햶 2.3 (2.0) 3.8 (3.2) 5.2 (4.4) 8.3 (7.1)[...]

  • Page 13

    13 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Rated mot or capacity  [kW ] 120% overlaod capacity 햶 90 110 132 160 185 220 250 280 315 355 400 450 500 560 630 150% overlaod capacity 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560 Rated current [A] 햷 120% overlaod capacity 햶 180 (153) 216 (184) 260 (221) 325 (276) 361 (307) 432 (367) 481 [...]

  • Page 14

    14 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Specifications SYSTEM DESCRIPTION Frequency setting resolution Analog input 0.015 Hz / 0–50 Hz (terminal 2, 4: 0–10 V / 12 bit) 0.03 Hz / 0–50 Hz / (terminal 2, 4: 0–5 V / 11 bit , 0–20 mA / 11 bit, t erminal 1: − 10–+10 V / 11 bit) 0.06 Hz / 0–50 Hz (terminal 1: 0– ± 5 V / 10 bit) Digital in[...]

  • Page 15

    15 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION General Operating Conditions Ambient temperature in operation − 10°C to +50°C (non-free zing) For selection of the load char acteristics with a 120% ov erload rating the max. temperatur e is 40°C. Storage temperature* − 20 to +65°C Ambient humidity Max. 90% RH (non-condensing) Altitud[...]

  • Page 16

    16 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION Terminal Assignment of Main Circuit Terminals PC ST OP STF STR RH RM RL RT PCT CS RES RU N TXD+ SU TXD- OL IPF RXD+ FU RXD- SE SG VCC CA AM 5 10 10E 0–5 V DC 4–20 mA DC +10 V +5 V (0–10 V DC 4–20 mA DC)* (0–5 V DC 0–10 V DC)* 2 5 1 4 SD L1 A2 A1 B2 B1 C2 C1 L11 L2 L21 L3 U V W PX [...]

  • Page 17

    17 MITSUBISHI ELECTRIC FR-F 740 EC/E1 SYSTEM DESCRIPTION Terminal Assignment of Signal Terminals STF Forward rotation start T he motor rotates forward , if a signal is applied to t erminal STF . STR Reverse rotation start The motor r otates reverse , if a signal is applied to terminal STR. STOP Start self-retaining selection The start signals are s[...]

  • Page 18

    18 MITSUBISHI ELECTRIC FR-F 740 EC/E1 CONTROL PANELS Built-in Operation Panel FR-DU07 (Standard) Hz MON PU REV REV SET EXT PU EXT STOP RESET NET FWD FWD MODE P. R U N FR-DU07 A V 8.8.8.8. 8.8.8.8. Shows that the fr equency inverter is in operation Keys for starting the inverter 앫 FWD: Star t motor forwards 앫 REV: Start motor in reverse Function[...]

  • Page 19

    19 MITSUBISHI ELECTRIC FR-F 740 EC/E1 CONTROL PANELS Control Panel FR-PU04 (Option) MONI- TOR Others < H E L P > Alarm Histor y < R E A D > 1 5 U V T 2 6 U V T 3 7 4 8 SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT - - - ST OP EXT 0 0 0 Hz --- --- ST OP ST OP EXT EXT A V 0 0 0 0 0 0 READ HELP 0.00Hz 0.00A 0. 0V ST OP EXT --- Displaying the p[...]

  • Page 20

    20 MITSUBISHI ELECTRIC FR-F 740 EC/E1 CONTROL PANELS The inverter can alternatively be operated via external signals or directly via the ope - ration panel FR-DU07 or the control panels FR-PU04. On the FR-DU07 control panel the opera - ting mode is selected by pressing the PU/EXT key. On the FR-PU04 the EXT key selects operation by external signals[...]

  • Page 21

    21 MITSUBISHI ELECTRIC FR-F 740 EC/E1 VFD Setup Software The VFD Setup Software is a powerful tool for the operation of your frequency in - verter. The software (version 2.4) is MS Windows 95/98/ME/XP and NT/2000 com - patible, and therefore allows the inverter operation via any conventional personal computer. Several frequency inverters can be set[...]

  • Page 22

    22 MITSUBISHI ELECTRIC FR-F 740 EC/E1 Parameter Overview 0 Torque boost 0 – 3 0 % 6/4/3/2/1 . 5/1 % 햳 1 Maximum frequency 0–120 Hz 120 / 60 Hz 햳 2 Minimum frequency 0–120 Hz 0 Hz 3 Base frequency 0–400 Hz 50 Hz 4 1. Multi-speed setting (high speed) 햲 0–400 Hz 50 Hz 5 2. Multi-speed setting (middle speed) 햲 0–400 Hz 30 Hz 6 3. Mu[...]

  • Page 23

    23 MITSUBISHI ELECTRIC FR-F 740 EC/E1 52 DU/PU main display data selection 햲 0/5/6/8 – 1 4/1 7/2 0/2 3/ 24 / 25 / 50–57 / 100 햴 0 54 CA terminal function selection 햲 1 – 3/5/6/8 – 1 4/1 7/2 1/2 4/5 0/5 2/5 3 햴 1 55 Frequency monitoring reference 햲 0–400 Hz 50 Hz 56 Current monitoring reference 햲 0–500 A / 0–3600 A 햳 Rate[...]

  • Page 24

    24 MITSUBISHI ELECTRIC FR-F 740 EC/E1 130 PID integral time 햲 0.1–3600 s / 9999 1 s 131 PID upper limit 0–100% / 9999 9999 132 PID lower limit 0–100% / 9999 9999 133 PID action set point 햲 0–100% 0% 134 PID differential time 햲 0.01–10.00 s / 9999 9999 135 Power-supply switchover sequence output terminal selection 0/1 0 136 MC switch[...]

  • Page 25

    25 MITSUBISHI ELECTRIC FR-F 740 EC/E1 184 AU terminal function selection 0–8 / 10–14 / 16 / 24 / 25 / 37 / 62–67 / 9999 4 185 JOG terminal function selection 0–8 / 10–14 / 16 / 24 / 25 / 37 / 62 / 64–67 / 9999 5 186 CS terminal function selection 6 187 MRS terminal function selection 24 188 STOP terminal function selection 25 189 RES te[...]

  • Page 26

    26 MITSUBISHI ELECTRIC FR-F 740 EC/E1 332 RS-485 communication speed 3 / 6 / 12 / 24 / 48 / 96 / 192 / 384 96 333 RS-485 communication stop bit length 0/1/1 0/1 1 1 334 RS-485 communication parity check selection 0/1/2 2 335 RS-485 communication number of retries 0–10 / 9999 1 336 RS-485 communication check time interval 0–999.8 s / 9999 0 337 [...]

  • Page 27

    27 MITSUBISHI ELECTRIC FR-F 740 EC/E1 611 Acceleration time at a restart 0–3600 s / 9999 5 s / 15 s 햳 867 AM output filter 0–5 s 0.01 s 869 Current output filter 0–5 s 0,02 s 872 Input phase failure protection selection 0/1 0 882 Regeneration avoidance operation selection 0/1 0 883 Regeneration avoidance operation level 300–800 V 760 V DC[...]

  • Page 28

    28 MITSUBISHI ELECTRIC FR-F 740 EC/E1 The frequency inverter FR-F 740 provides a large number of protective functions that protect the drive and the inverter agai nst damage in case of any malfunction. If an error occurs, the output of the inverter is suspended and the control panel returns an error message. Protective Functions Overview HOLD 햲 O[...]

  • Page 29

    29 MITSUBISHI ELECTRIC FR-F 740 EC/E1 PROTECTIVE FUNCTIONS E.OC1 Overcurren t 1 (accelera tion) The output curren t of the inverter has reached or e xceeded 200% of the rat ed current during the ac - celera tion, deceleration, or at constant speed . The cause for the activ ation of the prot ective function is a short circuit or a ground fault acros[...]

  • Page 30

    30 MITSUBISHI ELECTRIC FR-F 740 EC/E1 PROTECTIVE FUNCTIONS 햲 If when employing the control panel FR-PU04 one of the errors HOLD, Er1 to 4, rE 1 to 4, MT, E.ILF, E.PTC, E.PE2, E.CDO, E.IOH, E.SER, E.AIE, E.13 occurs, t hen Fault 14 will be displayed. 햳 When the overload capacity is 150% the limit is 120%. E.PUE PU disconnection A connec tion err[...]

  • Page 31

    31 MITSUBISHI ELECTRIC FR-F 740 EC/E1 When a protective function is activated, the output of the inverter is switched off. The motor coasts to a halt. The output remains switched off until the error cause is eliminated and the inverter reset. The inverter can be reset following four different methods: 앬 Switch the power supply OFF and ON again. ?[...]

  • Page 32

    32 MITSUBISHI ELECTRIC FR-F 740 EC Application Examples Ventilation systems of modern painting plants often have high-powered motors. This makes them an ideal application for frequency inverters, which can replace the contactors and “soft starter” systems with bypass circuits that are often used in these installations. The higher initial invest[...]

  • Page 33

    33 MITSUBISHI ELECTRIC FR-F 740 EC/E1 APPLICATIONS Retrofitting this stamping press with the FR-F 740 frequency inverter brought signi - ficant energy savings. The secret is the FR-F 740’s intelligent Flux Optimisation mode. During the phase of the stamping sequen - ce with low overload requirements Flux Optimisation mode quickly reduces the moto[...]

  • Page 34

    34 MITSUBISHI ELECTRIC FR-F 740 EC ACCESSORIES Internal and External Options A large number of options allows an individual adoption of the inverter to the according task. The options can be installed quickly and easily. Detailed in- formation on installation and functions is included in the manual of the options. The options can be divided into tw[...]

  • Page 35

    MITSUBISHI ELECTRIC FR-F 740 EC/E1 35 ACCESSORIES External Options In addition to the FR-PU04 control panel that enables interactive operation of the frequency inverter the available external options also include additional EMC noise filters, reactors for improving efficiency and brake units with brake resistors. Contr ol panel (8 languages) FR-PU0[...]

  • Page 36

    36 MITSUBISHI ELECTRIC FR-F 740 EC/E1 ACCESSORIES 왎 Noise Filters for FR-F 740-00023 to FR-F 740-01160 FFR-A540-8A-SF100 FR-F 740-00023 – 00052 5 < 30 8 1.5 104741 FFR-A540-16A-SF100 FR-F 740-00083 8 < 30 16 1.5 104752 FFR-A540-30A-SF100 FR-F 740-00126 – 00250 14 < 30 30 1.8 104753 FFR-F740-55A-SF100 FR-F 740-00310 – FR-F740-00380 [...]

  • Page 37

    37 MITSUBISHI ELECTRIC FR-F 740 EC/E1 왎 DC Reactors FR-F 740-01800 FR-HEL-H90K 128 121 20 The DC link reactor MT-HEL is in - cluded as standard equipment with the respective frequency inverter. FR-F 740-02160 FR-HEL-H110K 138 128 22 FR-F 740-02600 FR-HEL-H132K 140 138 26 FR-F 740-03250 FR-HEL-H160K 162 140 28 FR-F 740-03610 FR-HEL-H185K 245 162 2[...]

  • Page 38

    38 MITSUBISHI ELECTRIC FR-F 740 EC/E1 ACCESSORIES FREQROL RESET BRAKE BRAKE OPTION BU - H15K 4 0 0 V series 왎 Brake Unit MT-BU5 The MT-BU5 external brake units can be used with frequency inverter models FR-F740-01800 and above. These inverters are fitted with a connector via which the MT-BU5 brake unit is controlled directly. This connection also[...]

  • Page 39

    39 MITSUBISHI ELECTRIC FR-F 740 EC/E1 ACCESSORIES 왎 Brake Resistors for Brake Unit BU-UFS The brake resistors RUFC for the frequency inverters FR-F 740 EC/E1 are designed for the exclusive use in combination with a brake unit BU-UFS. Please, note the specifications for the allowed duty cycle (ED max.) included in the instruction manual for the br[...]

  • Page 40

    40 MITSUBISHI ELECTRIC FR-F 740 EC/E1 DIMENSIONS 왎 Operation panel FR-DU07 왎 Control panel FR-PU04 72 44 44 6 22 50 3 3 31 6 72 21 27,8 20 Max. 3,2 2xM 3 25 3 78 81 All dimensions in mm 5x 4mm ∅ 16,5 1,25 43,75 11,75 40 3,75 5x 4mm ∅ 17 81,5 46,5 15 13 1,5 40 24 45 13 20 80 21,5 18,5 13 72 15 9,7 125 All dimensions in mm Connection of the c[...]

  • Page 41

    41 MITSUBISHI ELECTRIC FR-F 740 EC/E1 DIMENSIONS 왎 FR-F 740-00023 – 00126 144 140 5 2–ø 6 6 125 150 7,5 45,5 7,5 245 260 All dimensions in mm 왎 FR-F 740-00170 – 00380 7,5 2–ø 6 6 195 C 10 220 211 7,5 B1 D B All dimensions in mm FR-F740-00170, FR-F740-00250 260 245 170 84 FR-F740-00310, FR-F740-00380 300 285 190 101.5 Note: Models 0002[...]

  • Page 42

    42 MITSUBISHI ELECTRIC FR-F 740 EC/E1 DIMENSIONS 2 – ø10 10 1 0 380 101,5 400 10 230 190 10,5 250 250 All dimensions in mm 2–ø d A1 B 10 B1 550 A C 3,2 A2 왎 FR-F 740-00470 – 00620 왎 FR-F 740-00770 – 01160 FR-F740-00770 325 270 10 530 10 195 10 FR-F740-00930, FR-F740-01160 435 380 12 525 15 250 12 All dimensions in mm[...]

  • Page 43

    43 MITSUBISHI ELECTRIC FR-F 740 EC/E1 왎 FR-F 740-01800 – 02160 DIMENSIONS 왎 FR-F 740-02600 – 03610 2 – ø12 A1 B1 10 15 B A C 3,2 A2 2 – ø12 3,2 400 C 15 10 B1 B 465 FR-F740-02600 595 620 300 FR-F740-03250, FR-F740-03610 715 740 360 FR-F740-01800 435 380 12 550 525 250 FR-F740-02160 465 400 32,5 620 595 300 All dimensions in mm All dim[...]

  • Page 44

    44 MITSUBISHI ELECTRIC FR-F 740 EC DIMENSIONS A C A1 A1 B2 B2 B1 B A2 3 - ø12 3,2 All dimensions in mm 왎 FR-F 740-04320 – 08660 FR-F740-04320 – FR-F740-04810 498 200 49 1010 984 13 380 FR-F740-05470 – FR-F740-06830 680 300 40 1010 984 13 380 FR-F740-07700 – FR-F740-08660 790 315 80 1330 1300 15 440[...]

  • Page 45

    45 MITSUBISHI ELECTRIC FR-F 740 EC/E1 DIMENSIONS 995 300 300 300 15 15 1550 1580 440 47,5 4 - ø12 3,2 왎 FR-F 740-09620 – 12120[...]

  • Page 46

    46 MITSUBISHI ELECTRIC FR-F 740 EC DIMENSIONS A F C B D D E 왎 Noise Filter FN 3359-180-28 and FN 3359-1600-99 FN 3359-180-28 01800 210 300 185 120 160 120 6.5 FN 3359-250-28 02160 230 300 205 120 180 125 7 All dimensions in mm 왎 Special Noise Filters FFR-A540-8A-SF100 to FFR-A540-180A-SF100 B C AD 4x ∅ G FFR-F740-55A-SF100 00310/00380 221.5 3[...]

  • Page 47

    47 MITSUBISHI ELECTRIC FR-F 740 EC/E1 왎 Converter Choke FR-HEL-H90K 왎 Converter Choke FR-HEL-H110K – 160K ? B1 B A1 A C FR-HEL-H90K 150 130 340 310 190 20 A1 S S1 A C B1 B A1 S2 S S1 A C B1 B 왎 Converter Choke FR-HEL-H185K – 355K All dimensions in mm FR-HEL-H110K 150 130 340 310 195 M6 M6 22 FR-HEL-H132K 175 150 405 370 200 M8 M6 26 FR-HE[...]

  • Page 48

    48 MITSUBISHI ELECTRIC FR-F 740 EC DIMENSIONS 왎 Converter Choke FR-HEL-H500K – 630K PP 1 40 B 75 40 245 150 215 C1±10 C±10 4- 1 5 ø M12 M10 2 - M12 FR-HEL-H500K 345 455 405 67 FR-HEL-H560K 360 460 410 85 FR-HEL-H630K 360 460 410 95 All dimensions in mm 왎 Converter Choke FR-HEL-H400K – 450K 4- 1 5 ø 4 - M10 C e 75 û÷ 40 500±10 455±10[...]

  • Page 49

    49 MITSUBISHI ELECTRIC FR-F 740 EC/E1 TM NP B’ A’ A C 4-7x1 0 P&P R nxM 6 B 왎 Brake Units MT-BU5 MT-BU5-H75K 118 90 200 100 256.5 1.5 MT-BU5-H150K 188 160 200 100 256.5 3.0 MT-BU5-H220K 258 230 200 100 256.5 4.5 MT-BU5-H280K 328 300 200 100 256.5 6.0 MT-BU5-H375K 398 370 200 100 256.5 7.5 All dimensions in mm 왎 Brake Units BU-UFS M5 x 1[...]

  • Page 50

    50 MITSUBISHI ELECTRIC ORDER FORM Company: . . . . . . . . . . . . . . . . . . . . . Department: . . . . . . . . . . . . . . . . . . . . . Street: . . . . . . . . . . . . . . . . . . . . . Address: . . . . . . . . . . . . . . . . . . . . . Phone: . . . . . . . . . . . . . . . . . . . . . Fax: . . . . . . . . . . . . . . . . . . . . . Pos. Number It[...]

  • Page 51

    51 MITSUBISHI ELECTRIC FR-F 740 EC/E1 INDEX A Application ex amples . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 B Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Brake resistors Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 for Brake unit BU-UFS . . . . . . . . . . . . . . [...]

  • Page 52

    MIT SU BI S HI ELE C TRI C INDUSTRIAL AUTOMATION Gothaer Straße 8 Phone: +49 (0)2102 486-0 Fax: +49 (02102 486-7170 www.mitsubishi-automation.de D-40880 Ratingen Hotline: +49 (01805 000-765 megfa-mail@meg.mee.com www.mitsubishi-automation.com Specific ations subject to change wi thout notice . Art.no. xxxxxx-A, Pri nted in Germany 10.04 HEADQUARTE[...]