Mitsubishi Electronics ETH-1000 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Mitsubishi Electronics ETH-1000, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Mitsubishi Electronics ETH-1000 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Mitsubishi Electronics ETH-1000. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Mitsubishi Electronics ETH-1000 should contain:
- informations concerning technical data of Mitsubishi Electronics ETH-1000
- name of the manufacturer and a year of construction of the Mitsubishi Electronics ETH-1000 item
- rules of operation, control and maintenance of the Mitsubishi Electronics ETH-1000 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Mitsubishi Electronics ETH-1000 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Mitsubishi Electronics ETH-1000, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Mitsubishi Electronics service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Mitsubishi Electronics ETH-1000.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Mitsubishi Electronics ETH-1000 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    eth1000_large.jpg Using ICC E TH-1000 EtherNet/IP Interface w ith Mitsubishi i Q PLC[...]

  • Page 2

    i Contents Contents ..................................................................................................... .............................................................. i FURT HER READING REF ERENCE LI ST ....................................................................... ........................................ii Chapter 1 Intr[...]

  • Page 3

    ii FURTHER RE A DING REFE RENCE LIST ( Mitsub ishi Q Correspond ing MELSE C Comm unication Protocol R eference Manua l SH(NA)-08000 8-K QnUCPU Us er’s Manual C ommunic ation via Built-in Ether net Port SH(N A)-080811ENG-B Q Correspond ing Ethernet I nterface Modul e User’s Ma nual (Basic) SH ( NA)-0800 09-N ICC Instruction Ma nual: ETH -1000 Mu[...]

  • Page 4

    iii This Page is intentionall y left blank![...]

  • Page 5

    1-1 Chapter 1 Introduction This document provides instruc tions and ex amples on how t o configure a s y stem c onsists of Rockwell ControlLogix PLC, an ICC ET H-1000 Gat eway, and Mitsubish i iQ PLC s y stem . An Example of the system configurat ion is shown in Fi gure 1 below. EtherNet/ I P M C Prot ocol G at eway Et h er net N etwork Switch R oc[...]

  • Page 6

    2-1 Chapter 2 System Overview A Verification Sy stem is used as a test bed for verif ying th e s teps docum ented i n this Q uick Start gu ide. The Verification System is s hown in Figure 2 be low with the IP address ass ignments of al l the devices. Netgear Switch Monitoring Laptop 2 192.168.1.5 ControlLogix 192.168.1.30 ICC 192.168.1.102 iQ (Buil[...]

  • Page 7

    3-1 Chapter 3 Connecting Devices to the Network The steps of configuring th e IP addresses of the ControlLo gix PLC system , the ICC ETH -1000 module, an d the PLC are doc umented in th is chapter. 3.1 Changing th e IP Address of the ControlL ogix System The minimum c onfiguration of a ControlLogix syst em consists of a ControlLogix c hassis ( e.g.[...]

  • Page 8

    3-2 4. Right-Click on the ENBT M odule and se lect “Module C onfiguration” from the drop down list: 5. Under the “P ort Configur ation” tab, se lect the Net work Configurati on Type to be “Static”, and o ne can m odify the IP ad dress and the Ne twork Mask to the desired values. Click “OK” and sa ve t he new IP ad dress configuratio[...]

  • Page 9

    3-3 6. Once the n ew IP addres s is set, it is very likely (depending on what IP address and Net work m ask were as signed to the E NBT m odule) that the C onfiguration PC wi ll no longer be abl e to comm unicate with the ENBT module. The IP a ddress of the Conf iguration P C will need to be changed to be in the sam e subnet of the ENBT m odule bef[...]

  • Page 10

    3-4 2. Click the “Auto Connec t” button, and the ETH- 1000 m odule wil l be con nected, and the screen will be populat ed with the cur rent information: The proper devic e type is sho wn with a green LED lit showing the co nnection has been established. The f irmware type, version, and Database t ype are als o shown on the sc reen. 3. The user [...]

  • Page 11

    3-5 5. After the do wnload, the s ystem wi ll need to be reset fo r the changes to take ef fect. Click “Y es” to the pop-up m essage and the ETH-1000 will go through the r eset sequence 6. After the ET H-1000 system reboot, the screen sho uld show the ne w I P address . In th is example, the IP addres s was change d to 192.168.5.1 90. 1 Introdu[...]

  • Page 12

    3-6 3.3 Changing th e IP Address es of the iQ PLC Built-in Ethern et Port The f ollowing are steps to c hange the IP a ddress of the iQ PLC Built-in Ethernet Port: 1. Open the GX W orks2 on the C onfiguration PC a nd c reate a ne w pr oject for the appro priate CPU Module (e.g. Q 13UDEH in t his example). 2. Select th e PLC Parameter on the Project[...]

  • Page 13

    3-7 c. Click the O pen Sett ing box and enter the first channel as MC Protoc ol wi th a pr oper Hos t Station Por t number (In th is example, the Port Number is set at Hex 5001) 3. Download th e param eter settings to the PLC . 1 Introduction 2 System Overview 3 Devices to the Network 4 ControlLogix PLC Project Configuration 5 ETH-1000 Configuratio[...]

  • Page 14

    3-8 3.4 Configuring the External Eth ernet Mod ule in the iQ System W hen app lication requires, an external Ethern et module can be added to the system and comm unicating to the iQ CPU. This sect ion describes the co nfiguration of a QJ7 1E71-100 modu le to be used in the comm unication with a CLX through the ICC ETH-1000 gateway. 1. Select the Ne[...]

  • Page 15

    3-9 2. At the “Ethern et Operatio n Setting windo w”, one can config ure the IP addre ss of the Ethernet module. a. Set the Com munication Dat a Code to Binar y b. Check the “Enable Online Change” check box c. Select the “ Initial Tim ing” to be A lways wait f or OPEN (Com munication pos sible at ST OP time). T his is a c ritical step t[...]

  • Page 16

    3-10 3. At the Net work Parameter Setting window, click “Open Setting” a nd op en the wind ow be low a nd enter the par ameters as shown: a. Configure the Host Station Port Num ber to matc h the C onnection Object port number configured in the ICC ET H-1000.[...]

  • Page 17

    4-1 Chapter 4 ControlLogix PLC P roj ect Configuration The configuratio n s teps of a ControlL ogix pr oject are described this Chapter. T hese steps are us ed to comm unicate with an ICC ETH -1000 module. It is assum ed that the user has basic k nowledge in using RSLogix5000 software to perform the basic configurati on steps. 4.1 A dding the 1756 [...]

  • Page 18

    4-2 3. In the “Select Module” pop- up window, cho ose the “Com munications” 4. Then select th e proper m odule 1756 ENBT[...]

  • Page 19

    4-3 5. Then s elect the Major Revision level of the ENBT firm ware. In the Verification System, the m ajor revision le vel of the ENBT module is 2. 6. Enter the proper N ame, Slot Loc ation, Revis ion Level and IP Addr ess of the ENBT m odule. In the Verification System, the module nam e is set at CSC_EIP, the revision firm ware level is 2.3, the m[...]

  • Page 20

    4-4 7. Click “O K” to accept t he configurat ion and m ake no add itional conf iguration changes to the “Connection” t ab. Sim ply click “OK” again to accept the configuration. 4.2 A dding the ICC M odule The following st eps ar e us ed to add the I CC m odule f or c o mm unication us ing I/O Messag ing ( or Im plicit Messaging m ethod)[...]

  • Page 21

    4-5 2. Select the “C ommunicatio ns” and expa nd the tree for additional sel ection. 3. Choose the Ethernet-Mod ule Generic Ether net Module 1 Introduction 2 System Overview 3 Devices to the Network 4 ControlLogix PLC Project Configuration 5 ETH-1000 Configuration 6 Using EtherNet/IP Explicit Messaging 7 Terminology[...]

  • Page 22

    4-6 4. Double C lick on the se lection an d c onfigure the I CC module according ly. T his is a critica l configurat ion step to e nsure the ETH-1000 will w ork properly in the s ystem as the application requires. Please also cons ult the ICC ETH-1000 User ’s Man ual car efully a bout t he configur ation of these item s. a. Configure the “C omm[...]

  • Page 23

    4-7 5. Configure the RPI to 10.0 ms. 6. Select “OK” to accept the c onfiguration an d complete the ICC Module C onfiguration. 7. Double c lick on the “Co ntroller Tags ” selectio n, and the foll owing tags are a utomaticall y created f or the ICC ET H-1000 m odule: 1 Introduction 2 System Overview 3 Devices to the Network 4 ControlLogix PLC[...]

  • Page 24

    4-8 a. 248 integer tags were created f or CSC_ICC_ ETH1000_INT :I. T hese are the t ag locations where I CC will transfer the data to the Control Logix us ing Implicit Message protocol every RPI. b. 248 integer tags wer e crea ted for C SC_ICC_ET H1000_INT:O. T hese are the ta g locati ons where data will be sent to I CC ETH-1000 through Im plicit [...]

  • Page 25

    5-1 Chapter 5 ETH-1000 Configuration The s teps to configur e th e ETH-1000 m odule to work with the ControlLog ix PLC usin g Et herNet/IP Im plicit Messaging and Mitsubish i controllers usin g MC Proto col are docum ented. Configuring th e Validation System as sh own in Figur e 2 is used as the exam ple. Some param eters will n eed different va lu[...]

  • Page 26

    5-2 2. Select the EtherNet/IP tab of the ICC Co nfiguration sc reen an d define the IC C Database locations where dat a items w ill be exc hanged between the Co ntrolLogix PL C and th e ICC module throug h the Implicit Mess aging protoc ol. In this exam ple, the “Prod uce Data Start Address ” of the ICC m odule is set at Database Location 0 and[...]

  • Page 27

    5-3 The database addr esses in the ICC ar e us ed t o address “by te” data locat ions. Thus, 248 wor ds will take up 49 6 database addr esses. 3. Select the “M onitor” tab and c heck the “Dis play Usage ” c heckbox to sho w the DB m emor y loc ations that are conf igured for use by both the Pro duced and Consumed data . 5.2 Configuring [...]

  • Page 28

    5-4 2. Enter the IP address of the controller that will be co nnected. The IP is 192.16 8.1.40 for this exam ple 3. Enter the Port Number in d ecimal. T he Port is 20481 or 0x 5001 for this exam ple. 4. Hit “Create” af ter the inf ormation is entered a nd the Co nnection Object is shown as below. 5.2.2. Configu ring Service Obje cts In the Veri[...]

  • Page 29

    5-5 5. Enter th e Start ing Point of the Data Regist ers where the data items will be written into. In this exam ple, the Starting Poin t is “12268.” 6. Enter the n umber of words to b e transferr ed in the “Nu m W ords” dialog box. In this exam ple, the number of words is “20.” 7. Enter the Databas e Ad dress ( Database Addr.) of the I[...]

  • Page 30

    5-6 9. Repeat th e steps 1-8 to de fine the other three s ervice obj ects to perf orm the tran sfers between ICC and iQ PLC. a. Define the Service Object t o read 20 Data Registers to ICC b. Define the Service Object t o write 10 W ords to Internal R elay[...]

  • Page 31

    5-7 c. Define the Service Object t o read 10 words of Link Rel ay to ICC 1 Introduction 2 System Overview 3 Devices to the Network 4 ControlLogix PLC Project Configuration 5 ETH-1000 Configuration 6 Using EtherNet/IP Explicit Messaging 7 Terminology[...]

  • Page 32

    5-8 5.2.3. Configu ring the Connecti on Object for Q J71E71 Ethernet Modu le Repeat s teps docum ented in S ections 5.2. 1and 5.2.2 to conf igure the Co nnection and Service objects to comm unicate to the ext ernal Ethernet m odule in the system . 1. Creat a Connecti on Obj ect first with name Connection2. Enter the IP addr ess of the Ethernet modu[...]

  • Page 33

    5-9 5.2.4. Calculating the ICC ET H-1000 DB A ddres ses One of the m ost im portant steps in configuring a ser vice objec t is to determ ine t he Databas e Addres s that n eeds to be entered. Since the ICC ET H-1000 DB is a “shared databas e” bet ween Eth erNet/IP and MELSEC pr otocols, one has to def ine carefull y which wa y the d ata item s [...]

  • Page 34

    6-1 Chapter 6 Using EtherNe t/IP Explicit Messaging The ControlLogix PLC can com municate with the Mitsub ishi i Q PLC using E IP Explicit Messaging format through the ICC ETH-1000 gateway. The communication is accom plished throu gh the use of MSG instructions in RSLogix5 000. Ref er to Sections 11.1.4.5, 11.1.4. 6, 8.7.5.1 of the “ Ins truction[...]

  • Page 35

    7-1 Chapter 7 Terminolog y Implicit (I/O Data) Messaging Connecti ons are established to mo ve appli cation-specifi c I/O data at regular intervals. The se connect ions often are set up as one-t o-many rela tionships in order to tak e fu ll ad v antage of t he p roducer- consume r m ulticast mod el. Impli cit messagi ng uses UDP/ IP r esources to m[...]

  • Page 36

    Rev-1 Revisions July 2009 – Document c reated and Rel eased, Vers ion 1.0 October 20 09 – Minor revis ion to wording t hroughout t he docum ent, Version 1.1[...]