Mitsubishi Electronics BNP-B2203D manual

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Table of contents for the manual

  • Page 1

    CNC CONNECTION MANUAL BNP-B2203D(ENG) 64[...]

  • Page 2

    i MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation. Microsoft and MS-DOS are[...]

  • Page 3

    ii Introduction This manual is the MELDASMAGIC64 Conne ction Manual. MELDASMAGIC64 installation and [...]

  • Page 4

    iii (3) Take care to the working environment when u sing MELDASMAGIC64. Working env i ronment PCI NC[...]

  • Page 5

    iv Precautions for Safety Always read the specifications issued by the machine maker , this manual, [...]

  • Page 6

    v 2. Items related to prevention of fires CAUTION Install the controlle r , servo drive unit, servom[...]

  • Page 7

    vi 4. General Precautions Always observe the following precautions. Incorre ct handling c ould resul[...]

  • Page 8

    vii (2) Wiring CAUTION Correctly wire this product. Failure to do so could result in servomotor runa[...]

  • Page 9

    viii (4) Usage methods CAUTION Install an external emergency stop circu it so that the operation can[...]

  • Page 10

    ix (6) Maintenance, inspection and p art replacement CAUTION The electrolytic capacito r's cap [...]

  • Page 11

    x CONTENTS 1. Outline...............................................................................[...]

  • Page 12

    xi 7. Remote I/O Un it Connect ion .................................................................[...]

  • Page 13

    1. Outline 1 1. Outline This manual explains MELDASMAGIC64 installation and conne ction methods cent[...]

  • Page 14

    2. Configuration 2.1 System Configuration 2 2. Configuration 2.1 System Configuration Ba s e I / O u[...]

  • Page 15

    2. Configuration 2.2 List of Configuration Units 3 2.2 List of Configuration Units 1. NC Card T ype [...]

  • Page 16

    2. Configuration 2.2 List of Configuration Units 4 2. I/O unit (2) Ty p e Configuration elements Det[...]

  • Page 17

    3. Installation 3.1 General Specifications 5 3. Installation 3.1 General Specifications NC Card peri[...]

  • Page 18

    3. Installation 3.2 General System Diagram 6 3.2 General System Diagram SH 41 (FCUA -R211) Tran s f [...]

  • Page 19

    3. Installation 3.2 General System Diagram 7 Example of connection when using V1/V2 in the driv e se[...]

  • Page 20

    3. Installation 3.3 Inst allation 8 3.3 Installation 3.3.1 Installation Direction and Spacing Each u[...]

  • Page 21

    3. Installation 3.3 Inst allation 9 3.3.2 Prevention of Foreign Matter Entry (1) The inside of each [...]

  • Page 22

    3. Installation 3.3 Inst allation 10 3.3.3 Heat Radiation Counterme asures In normal NC units, the e[...]

  • Page 23

    3. Installation 3.3 Inst allation 11 Please refer to following method for hea t radiation countermea[...]

  • Page 24

    3. Installation 3.3 Inst allation 12 3.3.4 Noise Counterm easures (1) Connection of frame ground (FG[...]

  • Page 25

    3. Installation 3.3 Inst allation 13 (2) Shield clamping of cables The shield of the shield cable co[...]

  • Page 26

    3. Installation 3.3 Inst allation 14 Cables which requi re shield clamp with a conne ctor case s are[...]

  • Page 27

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram 15 4. NC Card [...]

  • Page 28

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.2 NC Card Part Names 16 4.2 NC Card Part Names 4.2[...]

  • Page 29

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.2 NC Card Part Names 17 4.2.2 Names of HR62 3 Card[...]

  • Page 30

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.2 NC Card Part Names 18 4.2.3 Names of FCU6-HR655 [...]

  • Page 31

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 19 4.3 NC Card [...]

  • Page 32

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 20 ISA bus (NC [...]

  • Page 33

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 21 N.C. TC K GN[...]

  • Page 34

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 22 AC FAI L CF [...]

  • Page 35

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 23 4.4 ISA NC Card Mounti[...]

  • Page 36

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 24 4.4.2 ISA NC Card Moun[...]

  • Page 37

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 25 (2) Following the inst[...]

  • Page 38

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 26 (6) Following the inst[...]

  • Page 39

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 27 4.5 PCI NC Card Mounting[...]

  • Page 40

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 28 4.5.2 PCI NC Card Mounti[...]

  • Page 41

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 29 (2) Following the instru[...]

  • Page 42

    4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 30 (6) Following the instru[...]

  • Page 43

    5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline 31 5. Base I/O Unit (FCU6[...]

  • Page 44

    5. Base I/O Unit Connection 5.2 Base I/O Connection System Dra wing 32 5.2 Base I/O Connection Syste[...]

  • Page 45

    5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names 33 5.3 Base I/O Unit Part Names CS1 :オ?[...]

  • Page 46

    5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names 34 List of rotary switches No. Name Functio[...]

  • Page 47

    5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 35 5.4 Base I/O Unit Connecto[...]

  • Page 48

    5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 36 Sensor signal S K I P 1 8 [...]

  • Page 49

    5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 37 D I / D O CF31, 32, 33, 34[...]

  • Page 50

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 38 5.5 Base I/O Unit Input[...]

  • Page 51

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 39 5.5.3 CF31, CF32 Input [...]

  • Page 52

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 40 5.5.6 Connection of Bas[...]

  • Page 53

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 41 5.5.7 Examples of DI/DO[...]

  • Page 54

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 42 5.5.8 Connection of Ser[...]

  • Page 55

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 43 5.5.10 Connection of Se[...]

  • Page 56

    6. Relay Card (HR682) Connection 6.1 Relay Card Outline 44 6. Relay Card (HR682) Connection 6.1 Rela[...]

  • Page 57

    6. Relay Card (HR682) Connection 6.3 Relay Card Part Names 45 6.3 Relay Card Part Names EM G1 HANDLE[...]

  • Page 58

    6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment 46 6.4 Relay Card Connector[...]

  • Page 59

    6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment 47 RS-232C device RS232C &l[...]

  • Page 60

    6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 48 6.5 Relay Card Input/[...]

  • Page 61

    6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 49 6.5.3 Connection of S[...]

  • Page 62

    6. Relay Card (HR682) Connection 6.6 Installation on the Base I/O Unit 50 6.6 Installation on the Ba[...]

  • Page 63

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.1 Outline of Remote I/O Unit 51 7. Remote I/O Unit Conn[...]

  • Page 64

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.2 Names of Each Remote I/O Unit Section 52 7.2 Names of[...]

  • Page 65

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.3 Connection of Remote I/O Power 53 7.3 Connection of R[...]

  • Page 66

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit 54 7.4 Outlin[...]

  • Page 67

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit 55 Input cond[...]

  • Page 68

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.5 Outline of Digital Signal Output Circuit 56 7.5 Outli[...]

  • Page 69

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.6 Outline of An alog Signal Output Circuit 57 Output vo[...]

  • Page 70

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.7 Outline of An alog Signal Input Circuit 58 7.7 Outlin[...]

  • Page 71

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Con[...]

  • Page 72

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Con[...]

  • Page 73

    7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX1 1 * Unit and Machine Contr ol Signal 61 7.9[...]

  • Page 74

    7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX1 1 * Unit and Machine Contr ol Signal 62 <[...]

  • Page 75

    7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal 63 7.10 [...]

  • Page 76

    7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal 64 <S[...]

  • Page 77

    7. Remote I/O Unit Connection 7.1 1 Connection of FCUA-DX13* Unit and Handle 65 7.11 Connection of F[...]

  • Page 78

    7. Remote I/O Unit Connection 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit 66 7.12 Outline of[...]

  • Page 79

    7. Remote I/O Unit Connection 7.13 Connection of FCUA-DX14* Un it and Analog Input/Output Signal 67 [...]

  • Page 80

    7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units 68 7.[...]

  • Page 81

    7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units 69 Co[...]

  • Page 82

    7. Remote I/O Unit Connection 7.15 Remote I/O Unit Input/Output Signal Cables 70 7.15 Remote I/O Uni[...]

  • Page 83

    Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) 71 Appendix 1 Outline D[...]

  • Page 84

    Appendix 1 Outline Drawings Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) 72 Appendix 1.3 PC[...]

  • Page 85

    Appendix 1 Outline Drawings Appendix 1.4 Base I/O Unit Outline Drawing 73 Appendix 1.4 Base I/O Unit[...]

  • Page 86

    Appendix 1 Outline Drawings Appendix 1.5 Relay Card (independent inst allation) Outline Dra wing 74 [...]

  • Page 87

    Appendix 1 Outline Drawings Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Dr a wing 75 Ap[...]

  • Page 88

    Appendix 1 Outline Drawings Appendix 1.7 Remote I/O Unit Outline Drawing 76 Appendix 1.7 Remote I/O [...]

  • Page 89

    Appendix 1 Outline Drawings Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing 77 Appendix 1[...]

  • Page 90

    Appendix 1 Outline Drawings Appendix 1.9 Spindle Encoder (OSE -102 4-3-15-68) Outline Dr a wing 78 A[...]

  • Page 91

    Appendix 1 Outline Drawings Appendix 1.10 Grounding Plate and Clamp Fitting Outline Dra wings 79 App[...]

  • Page 92

    Appendix 2 Cable Manufacturing Drawings 80 Appendix 2 Cable Manufacturing Drawings Cable type name t[...]

  • Page 93

    Appendix 2 Cable Manufacturing Drawings 81 As a rule, the cables used with this p roduct are not ava[...]

  • Page 94

    Appendix 2 Cable Manufacturing Drawings 2.1 SH21 Cable (Servo drive unit) 82 Cable type name: SH21 c[...]

  • Page 95

    Appendix 2 Cable Manufacturing Drawings 2.2 SH41 Cable (Remote I/O unit) 83 Cable type name: SH41 ca[...]

  • Page 96

    Appendix 2 Cable Manufacturing Drawings 2.3 R031 Cable (Analo g signal input/output) 84 Cable type n[...]

  • Page 97

    Appendix 2 Cable Manufacturing Drawings 2.4 R041 Cable (Manual pulse generator) 85 Cable type name: [...]

  • Page 98

    Appendix 2 Cable Manufacturing Drawings 2.5 R042 Cable (Manual pulse generator) 86 Cable type name: [...]

  • Page 99

    Appendix 2 Cable Manufacturing Drawings 2.6 R21 1 Cable (Remote I/O unit) 87 Cable type name: R211 c[...]

  • Page 100

    Appendix 2 Cable Manufacturing Drawings 2.7 R220 Cable (+24VDC input) 88 Cable type name: R220 cable[...]

  • Page 101

    Appendix 2 Cable Manufacturing Drawings 2.8 R300 Cable (Machine input/output) 89 Cable type name: R3[...]

  • Page 102

    Appendix 2 Cable Manufacturing Drawings 2.9 R301 Cable (Machine input/output) 90 Cable type name: R3[...]

  • Page 103

    Appendix 2 Cable Manufacturing Drawings 2.10 F010 Cable (NC Card) 91 Cable type name: F010 cable App[...]

  • Page 104

    Appendix 2 Cable Manufacturing Drawings 2 . 11 F 0 11 C a b l e ( N C C a r d ) 92 Cable type name: [...]

  • Page 105

    Appendix 2 Cable Manufacturing Drawings 2.12 F020 Cable (Manual pulse generator) 93 Cable type name:[...]

  • Page 106

    Appendix 2 Cable Manufacturing Drawings 2.13 F021 Cable (Manual pulse generator) 94 Cable type name:[...]

  • Page 107

    Appendix 2 Cable Manufacturing Drawings 2.14 F022 Cable (Manual pulse generator) 95 Cable type name:[...]

  • Page 108

    Appendix 2 Cable Manufacturing Drawings 2.15 F040 Cable (Spindle encoder) 96 Cable type name: F040 c[...]

  • Page 109

    Appendix 2 Cable Manufacturing Drawings 2.16 F041 Cable (Spindle encoder) 97 Cable type name: F041 c[...]

  • Page 110

    Appendix 2 Cable Manufacturing Drawings 2.17 F070 Cable (+24VDC input) 98 Cable type name: F070 cabl[...]

  • Page 111

    Appendix 2 Cable Manufacturing Drawings 2.18 F390 Cable (RS232C) 99 Cable type name: F390 cable Appe[...]

  • Page 112

    Appendix 2 Cable Manufacturing Drawings 2.19 ENC-SP1 Cable (Sp i ndle driv e unit) 100 Cable type na[...]

  • Page 113

    Appendix 2 Cable Manufacturing Drawings Appendix 2.20 T able of Connector Set s 101 Appendix 2.20 Ta[...]

  • Page 114

    Appendix 3 Parts for EMC Measure s Appendix 3.1 Shield Clamp Fitting 102 Appendix 3 Parts for EMC Me[...]

  • Page 115

    Appendix 3 Parts for EMC Measure s Appendix 3.2 Ferrite Core 103 Appendix 3.2 Ferrite Core The ferri[...]

  • Page 116

    Appendix 3 Parts for EMC Measure s Appendix 3.3 Surge Protector 104 Appendix 3.3 Surge Protector (1)[...]

  • Page 117

    Appendix 3 Parts for EMC Measure s Appendix 3.3 Surge Protector 105 2) Part name : RAV-781BXZ-4 Manu[...]

  • Page 118

    Appendix 3 Parts for EMC Measure s Appendix 3.3 Surge Protector 106 (2) Surge protector installation[...]

  • Page 119

    Appendix 3 Parts for EMC Measure s Appendix 3.4 Selection of St abilized Power supply 107 Appendix 3[...]

  • Page 120

    Revision History Date of revision Manual No. Revision det ails Feb. 1998 BNP-B2203* First edition cr[...]

  • Page 121

    Notice Every effort has been made to keep up with sof tware and hardware revisions in the contents d[...]

  • Page 122

    BNP-B2203D(ENG) MAGIC64 008-096 (0310)MEE Specifications subject to change without notice. Printed i[...]