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Miller RPC-IP manual

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Table of contents for the manual

  • Page 1

    RPC-IP    Multiprocess W elding Remote Pendant Control  April 1993 Ef f. w/Serial Number JJ487350 V isit our website at    [...]

  • Page 2

    OM-533 Page 1 SECTION 1 – INTRODUCTION 5-3/4 in. (141 mm) 9-3/8 in. (238 mm) 5 in. (123 mm) ST -109 521-A Figure 1-1. Dimensions 1-1. GENERAL INFORMA TION AND SAFETY A. General Information presented in this manual and on various la - bels, tags, and plates provided on this unit pertains to equipment design, installation, operation, maintenance, a[...]

  • Page 3

    OM-533 Page 2 SECTION 2 – INST ALLA TION W elding Power Source Remote Control Receptacle RPC-IP Receptacle ST -109 782-B Figure 2-1. Power Source/Remote Control Connections W ARNING: ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • Shut down welding power source, and be sure it cannot be accidentally energized before making re[...]

  • Page 4

    OM-533 Page 3 ST -1 13 509-A Mounting Screws (5) Front Panel Cover Dip Switch Circuit Board PC5 Both dip switches down for 1000 ampere model operation Both dip switches up for 650 ampere model operation Figure 2-2. Dip Switch Positions And Locations SECTION 3 – OPERA TOR CONTROLS 3-1. MODE SELECT OR SWITCH (Figure 3-1) The Mode Selector switch al[...]

  • Page 5

    OM-533 Page 4 ST -109 521-A V oltmeter Ammeter V olts/Peak Control And Pilot Light Amps/Bkgd Control And Pilot Light Mode Selector Switch Ammeter Switch Arc Control Arc Control Pilot Light Contactor Switch Figure 3-1. Front Panel View 3-3. CONT ACTOR SWITCH (Figure 3-1) W ARNING: ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • [...]

  • Page 6

    OM-533 Page 5 3-6. VOL TS/PEAK CONTROL AND PILOT LIGHT (Figure 3-1) This control presets weld voltage for constant voltage applications and peak voltage for GMA W-P applica- tions. When the Mode Selector switch is in the CV position or one of the pulses per second positions, the VOL TS/ PEAK pilot light turns on. This control is disabled when the M[...]

  • Page 7

    OM-533 Page 6 1 1. Preset VOL TS/PEAK control to desired peak volt- age setting (see Section 3-6). Pilot light should be on. 12. Make adjustments to wire feeder . 13. T urn on shielding gas supply . 14. Begin welding. 4-2. GAS MET AL ARC AND FLUX CORED ARC WELDING (GMA W AND FCA W) W ARNING: Read and follow safety informa - tion at beginning of ent[...]

  • Page 8

    OM-533 Page 7 12. Make adjustments to wire feeder . 13. T urn on flux supply system. 14. Begin welding. 4-5. GAS TUNGSTEN ARC WELDING (GT A W) W ARNING: Read and follow safety informa - tion at beginning of entire Section 4 before proceeding. 1. Install and prepare welding power source according to its Owner ’s Manual. 2. Install Remote Control a[...]

  • Page 9

    OM-533 Page 8 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. MAINTENANCE Usage and shop conditions will determine the frequency and type of maintenance. Inspect equipment as follows: W ARNING: ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • Shut down welding power source, and dis- connect remote control before inspecting,[...]

  • Page 10

    OM-533 Page 9 SECTION 6 – ELECTRICAL DIAGRAMS Circuit Diagram No. SB-107 993-B Diagram 6-1. Circuit Diagram For Pendant Control Circuit Diagram No. SB-124 223 Diagram 6-2. Circuit Diagram For Circuit Board PC5[...]

  • Page 11

    OM-533 Page 10 Diagram 6-3. Wiring Diagram For Pendant Control Wiring Diagram No. SC-122 538-B[...]

  • Page 12

    OM-533 Page 1 1 SECTION 7 – P ARTS LIST Description Part No. Dia. Mkgs. Item No. Figure 7-1. Main Assembly Quantity 1 108 056 CASE SECTION, front end 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 109 779 CASE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]