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MGE UPS Systems 5000 RT manual

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Table of contents for the manual

  • Page 1

    Pulsar MX 5000 R T — UPS EXB R T — Extended Battery T ransformer 5000 Installation and User Manual www .mgeups.com[...]

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    [...]

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    Installation and User Manual 86-87050-00 A01 Pulsar MX Installation and User Manual Revision History Pulsar MX Installation and User Manual, 86-87050-00 Revision: A00 ECN#: 004747 04/2006 Revision: A01 ECN#: 004773 05/2006 Copyright © 2006 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, INC. 1660 Scenic A venue Costa [...]

  • Page 4

    Pulsar MX 86-87050-00 A01[...]

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    Contents Contents c i 86-87050-00 A01 Introduction ..........................................................................................................................1 Important Safety Instructions ..............................................................................................................2 Symbol Usage ....................[...]

  • Page 6

    Pulsar MX Contents c ii 86-87050-00 A01 Life Cycle Monitoring (LCM) 6.1 Description ................................................................................................................ ..6 — 1 Maintenance 7.1 Hot Swapping the Power Sub-Module ...........................................................................7 — 1 7.2 Hot Sw[...]

  • Page 7

    Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar MX range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System). W arning: This is a class A UPS product. In [...]

  • Page 8

    Pulsar MX 2 86-87050-00 A01 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installa- tion and maintenance of the UPS and batteries. The Pulsar MX models that are covered in this manual are intended for installation in an environment within 0 to 40° C, free of cond[...]

  • Page 9

    Symbol Usage Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audible signal. LED off LED on Installation and User Manual 3 86-87050-00 A01 Introduction[...]

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    (This page left blank intentionally) Pulsar MX 4 86-87050-00 A01[...]

  • Page 11

    Presentation 1.1 Standard Positions T ower Position Rack Position 1 — 1 86-87050-00 A01 Presentation Dimensions (H x W x D) in inches/mm Pulsar MX 5000 RT 17.5 x 5.16 x 29.2/ 444.5 x 131 x 741.4 Pulsar MX EXB RT 17.5 x 5.16 x 25.6/ 444.5 x 131 x 650 T ransformer 5000 17.5 x 3.5 x 25.6/ 444.5 x 88.9 x 650 Weights in lbs/kg Pulsar MX 5000 RT 125/57[...]

  • Page 12

    1.2 Rear Panels Pulsar MX 5000 RT Pulsar MX EXB RT T ransformer 5000 (1) One group of 4 L6-30R outlets for connection of equipment (2) Output terminal block (3) Normal AC source input cable with L6-30P (4) Connector for additional battery module (5) Slot for optional communication card (6) USB communication port (7) RS232 communication port (8) Com[...]

  • Page 13

    1.3 Display and Control Panel 1.4 Accessories for Rack Mount Rack Mounting Kit T elescopic rails for Pulsar MX RT mounting in 19’’ enclosure with mounting hardware (35) Front mounting bracket (36) Rear support bracket (37) T elescopic rails, 639 mm to 1005 mm length (27.36’’ to 39.96’’) 35 36 37 (20) Load protected LED (21) Downgraded o[...]

  • Page 14

    1.5 Extended Battery (EXB) Pulsar MX RT offers a standard backup time of 5 minutes at full load. T o increase backup time, it is possible to connect Pulsar MX EXB RT modules to the UPSs for backup times up to 62 minutes (at full load). Battery extensions for Pulsar MX RT Battery Integration System Kit with Casters (86005) Optional battery extension[...]

  • Page 15

    2 — 1 86-87050-00 A01 Installation 2.1 Unpacking and Contents Check UPS Module Contents (87050) Optional T ransformer Module Contents (87102) Step down transformer is designed to provide isolated 120 volts AC outlets. Optional Battery Module Contents (87103) Please see the appropriate manual for packing contents of the optional battery module and[...]

  • Page 16

    2.2 Internal Battery Connection (Battery Start-up) 2.3 Installation in T ower Position Follow steps 1 to 3 in the illustration below to adjust the tower stands for the upright position. Always keep 6 inches free space behind the UPS rear panel. The distance between the tower stands should be 17.7 inches. 6 inches 17.7 inches 1. Remove the two mount[...]

  • Page 17

    2.4 Installation in Rack Position Adjustment of the orientation of the logo and control panel UPS module rack mounting Pulsar MX RT is very heavy . T o ease its rack integration, we strongly recommend to remove the battery tray as shown below . 2 3 1 Installation and User Manual Installation 2 — 3 86-87050-00 A01 T o adjust the display position: [...]

  • Page 18

    Do not install the UPS or battery module in hermetic closed environments without any exchange of air . Follow steps 1 to 4 for rack mounting the UPS onto the rails. The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS. Note for step 1: It is possible to adjust the position of both front mounting brackets. Rear bracket syste[...]

  • Page 19

    2.5 Communication Ports Pulsar MX RT provides 4 communication methods. 1. The RS232 port provides communications using MGE UPS SYSTEMS Serial HID UPS transfer (SHUT) protocol. The SHUT protocol is compatible with the power management applications available on the enclosed Solution-Pac 2 CD-Rom. 2. The Output contacts port is used for basic signalin[...]

  • Page 20

    Remote Power Off communication port (9) Installation of a Remote Power Off function must be carried out in compliance with applicable regulations. In order to fully de-energize Pulsar MX RT with the RPO port, it is necessary to use a two-position switch (Normally Open or Closed contact). Once switch is energized/de-energized, the UPS shuts off the [...]

  • Page 21

    2.7 Hardwire Connection of Output Power Cable to UPS ◗ This type of connection must be carried out by qualified electrical personnel. ◗ Before carrying out any connection, check that the battery circuit breaker and the upstream protection device (Normal AC source) is open "0" (off). B AT T . N O . 20 0- 25 0V ~ , 2 4 A R P O R S -232 [...]

  • Page 22

    2.8 Connection to Output Receptacles 2.9 Connection of Extended Battery Module, UPS, and T ransformer 1. Check that the battery circuit breaker(s) (13) is OFF ("0" position). 2. Connect the battery power cable (52) to the connector (4) of the power module and to the connector (12) of the battery module. 3. Connect the battery detection ca[...]

  • Page 23

    Operation 3.1 Initial Start-Up T o ensure that your system is configured in complete accordance with safety regulations and to benefit from the manufacturer ’s warranty , please contact T echnical Support. UPS Set-Up If UPS personalization is desired, it is advised to enter the personalization mode at this time (see the 4.4 "Personalization&[...]

  • Page 24

    Pulsar MX 3 — 2 86-87050-00 A01 3.3 Operating Modes Normal mode ECO mode AC out of tolerance If normal AC source is out of tolerance: LEDs (20) , (21) are ON. LEDs (30) , (32) , (34) are green. The equipment is protected by the UPS. The main advantage of the Eco mode (see glossary) is that it reduces the consumption of electrical power . Under no[...]

  • Page 25

    3.4 Operation on Battery Power When the Normal AC source is not available, the load continues to be protected by the UPS. Power is supplied by the battery . T ransfer to battery power Low battery warning End of backup time LED (22) is ON. LED (34) is red. The audible alarm beeps continuously . The equipment is not powered. The UPS displays "En[...]

  • Page 26

    3.5 Return to Normal AC Source After an outage, the UPS restarts automatically when Normal AC source is restored (unless this function has been disabled via UPS personalization) and the load is supplied again. 3.6 UPS Shutdown When AC Present Before shutdown, please read ALL instructions below: 3.7 UPS Shutdown When on Battery Before shutdown, plea[...]

  • Page 27

    Access to Maintenance and Personalization Data 4.1 Display Organization 4.2 Access to Measurements Press the scroll button (25) to access measurements for voltage, current, frequency , power output and battery capacity . 4.3 Access to UPS Set-Up and Maintenance Using the Control Panel (23) ◗ Press the scroll button (25) a number of times to point[...]

  • Page 28

    4.4 UPS Set-Up Local Settings Output Settings ON/OFF Settings Function Factory Setting Options Comments Cold Start Disabled Enabled Start on battery Forced Reboot Enabled Enabled Enables automatic restart of the system even if Normal AC source is restored before the end of the shutdown sequence Auto Restart Enabled Disabled UPS restarts automatical[...]

  • Page 29

    Battery Settings 4.5 Maintenance 4.6 UPS Set-Up Using External Software ◗ Insert the Solution-Pac CD-ROM in the drive. ◗ On the first navigation screen, select "Point to Point solution" and follow the instructions on how to install the Personal Solution-Pac software. ◗ Then select "Settings", "Advanced settings" [...]

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    (This page left blank intentionally) Pulsar MX 4 — 4 86-87050-00 A01[...]

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    5 — 1 86-87050-00 A01 T roubleshooting 5.1 T roubleshooting LEDS (21) and (22) 5.2 T roubleshooting Not Requiring MGE UPS SYSTEMS After-Sales Support Press the "Enter" button (27) to display the details below: Displayed details Signification Correction NO BA TTERY The battery is incorrectly connected Check battery connections (see secti[...]

  • Page 32

    5.3 T roubleshooting Requiring MGE UPS SYSTEMS After-Sales Support Note: In case of multiple fault, press the "Enter" button (27) and the scroll button (25) to get access to further details. Display Signification Correction POWER MODULE F AUL T The battery is incorrectly connected. Internal power sub-module fault detected. Use "Enter[...]

  • Page 33

    Life Cycle Monitoring (LCM) 6.1 Description This function, embedded in the UPS, displays messages on screen, and communication channels, at every important stage of the UPS’ s life, allowing you to: Get free offers LCM warning details Signification 3 MONTHS FREE W ARRANTY EXTENSION FOR PRODUCT REGISTRA TION CONT ACT MGE A T www .mgeups.com/lcm Ge[...]

  • Page 34

    Secure your installation power continuity Anticipate needed maintenance actions thanks to automatically displayed warnings: Reset or disable LCM In case of any LCM messages displayed: ◗ For temporary reset: Press ESC for more than 3 seconds in the Status and Alarm screen, to temporarily cancel the alarm status. The alert will be repeated twice in[...]

  • Page 35

    Maintenance 7.1 Hot Swapping the Power Sub-Module This operation must be carried out by qualified electrical personnel only . This operation can be performed without interrupting the equipment. Disconnecting the power sub-module (87100): Reconnecting the power sub-module: ◗ Carry out the above instructions in reverse order . ◗ Replace the fault[...]

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    Pulsar MX 86-87050-00 A01[...]

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    Appendix 8.1 T echnical specifications (1) If the output voltage is 200V — 250V , the output power is 5000V A / 4500W . (2) With one EXB module or more, the standard output power is 5000V A / 4000W . (3) V alues for 70% / 100% of UPS output. (4) Programmable: 200V / 208V / 220V / 230V / 240V / 250V using the Personal Solution-Pac software. (5) Fr[...]

  • Page 38

    Pulsar MX 86-87050-00 A01 MGE W arranty & Proprietary Rights for Single Phase Products Standard W arranty Form (Applicable within the United States, Canada and Mexico) MGE Standard Single Phrase W arranty MGE UPS SYSTEMS, INC. (“MGE”) warrants single phase products manufactured by MGE to be free from defects in materials and workmanship for[...]

  • Page 39

    MGE Customer Care Center - Single Phase Products T echnical Support and Product Services T echnical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair , or servicing of your equipment, please direct calls to MGE UPS SYSTEMS, INC. Customer Care Center or visit our web [...]

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    Pulsar MX 86-87050-00 A01[...]

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    Glossary Backup time T ime that the connected equipment can operate on battery power . Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. ECO mode Operating mode by which the equipment is supplied directly b[...]

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    Notes: Pulsar MX 86-87050-00 A01[...]

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    [...]

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    1660 Scenic A venue, Costa Mesa, California 92626 • (714) 557-1636 www .mgeups.com Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 T el: (714) 557-1636 (800) 523-0142 Fax: (714) 557-9788 email: info@mgeups.com www: mgeups.com Canada MGE UPS SYSTEMS #9, 2789 Thamesgate Drive Mississauga, ON L4T 4E8 T el: (905) 672-0[...]