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Maytag MFS 50-125 manual

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Table of contents for the manual

  • Page 1

    MFS 50-1 2 5 INSTALL A T ION A ND MAINT ENA NCE INST RUCTIONS INDUSTRIAL WA SHER- PUB DATE: 03/0 2 EXT RAC T ORS 504 766[...]

  • Page 2

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 1 1. CONTENTS Publ ic ation dat e 03/ 02 Page: 1 . CON T ENTS ..................................................................................................................... 1 2. W ARNINGS A ND SYMBOLS ..................................................................[...]

  • Page 3

    2 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C ATION DATE 03/02 504 7 66 2. W A RNINGS AND SYM BOLS TO MI NIMI Z E TH E RISK O F FI RE, IN JUR Y B Y ELEC TRI C SHOC K OR SER I OUS I NJU RI ES OF PERSO N S OR PROPERT Y D A MA GE, PL E A SE RE A D A ND FOLL OW THE FOLL OWING I NSTRUCTI ONS: 2.1 . PERSONAL SAFETY RULES GE NE R A LLY – This manual[...]

  • Page 4

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 3 2.3. IMP ORTANT IN FORMATION BEF ORE INS T ALLATION FOR T RANSPORTAT ION A ND ST ORAGE IN CASE OF T RANSPO RT A T I ON A ND ST O RAGE, WATCH COMPONE NT S PR OT RUDI N G FROM THE CONTOUR LI NE OF MACHINE (DOO R LOCKS ETC. ) , TO AVOID INJURIE S. – Nev er push, pull or ex[...]

  • Page 5

    4 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C ATION DATE 03/02 504 7 66 3. TECHNICAL SPECIFIC A TION 3.1. MACHI NES W ITH 22kg / 5 0lbs C AP AC I TY 1-Mo tor version 2-Mo tor version CAPACIT Y: 22kg / 50lbs DIMENSIONS PACKING DI M E NSIO NS: wi d t h depth height tr ansport at ion c apac ity 1100 mm / 43, 3“ 1260 mm / 49, 6“ 1920 mm / 75, 6[...]

  • Page 6

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 5 1-Mo tor version 2-Moto r version CAPACIT Y: 22kg / 50lbs WASHING FUNCT ION RPM OF THE DRUM: wa sh i n g dist ributi on low spinni ng high spi nning 7 - 50 rpm 90 rpm 301 - 860 rpm 42 rpm 90 rpm 435 rpm 860 rpm G - fac t or o f spi nning m ax. 310 310 HEAT ING TYPES O F H[...]

  • Page 7

    6 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C ATION DATE 03/02 504 7 66 3.2. MACHIN ES 33 kg / 8 0l bs C APAC ITY 1-Mo tor version 2-Mo tor version CAPACIT Y: 33kg / 75lbs DIMENSIONS PACKING DI M E NSIO NS: wi d t h depth height tr ansport at ion c apac ity 1430 mm / 56, 3“ 1475 mm / 58, 1“ 2105 mm / 82, 87“ 4,4 m 3 / 156 ft 3 MACHINE DIM[...]

  • Page 8

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 7 1-Mo tor version 2-Mo tor version CAPACIT Y: 33kg / 75lbs WASHING FUNCT ION RPM OF THE DRUM: wa sh i n g dist ributi on low spinni ng high spi nning 7 - 50 rpm 90 rpm 301 - 830 rpm 36 rpm 59 rpm 435 rpm 845 rpm G - fac t or o f spi nning m ax. 365 365 HEAT ING Ty pes of h[...]

  • Page 9

    8 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C ATION DATE 03/02 504 7 66 3.3. MACHI NES 40 kg / 100l bs C APACI TY 1-Mo tor version 2-Mo tor version CAPACIT Y: 40kg / 95lbs DIMENSIONS PACKING DI M E NSIO NS: wi d t h depth height tr ansport at ion c apac ity 1430 mm / 56, 3“ 1570 mm / 61, 8“ 2105 mm / 82, 87“ 4,7 m 3 / 166 ft 3 MACHINE DIM[...]

  • Page 10

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 9 1-Mo tor version 2-Mo tor version CAPACIT Y: 40kg / 95lbs WASHING FUNCT ION RPM OF THE DRUM: wa sh i n g dist ributi on low spinni ng high spi nning 7 - 50 rpm 90 rpm 301 - 830 rpm 40 rpm 64 rpm 430 rpm 830 rpm G - fac t or o f spi nning m ax. 351 351,00 HEAT ING Ty pes o[...]

  • Page 11

    10 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 3.4. MACHI NES 55 kg / 125l bs C APACI TY 1-Mo tor version 2-Mo tor version CAPACIT Y: 55kg / 125l b s DIMENSIONS PACKING DI M E NSIO NS: wi d t h depth height tr ansport at ion c apac ity 1430 mm / 56, 3“ 1750 mm / 68, 9“ 2105 mm / 82, 87“ 5,3 m 3 / 187 ft 3 MACHI[...]

  • Page 12

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 11 1-Mo tor version 2-Mo tor version CAPACIT Y: 55kg / 125l b s WASHING FUNCT ION RPM OF THE DRUM: wa sh i n g dist ributi on low spinni ng high spi nning 7 - 50 rpm 90 rpm 301 - 830 rpm 40 rpm 64 rpm 430 rpm 830 rpm G - fac t or o f spi nning m ax. 351 351 HEAT ING Ty pes [...]

  • Page 13

    12 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 3.5. DIMENSIONS A ND C ONNECTIONS OF THE MACH INE 33/40/ 55 kg 80/100/ 125 l bs 22 kg / 50 lbs - „5 soaphoppers“ 22 kg / 50 lbs - „3 soaphoppers“ Fi g. 3.5.[...]

  • Page 14

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 13 1. Fr ont pane l with ope r ating e l e m ents 2. Electric sw i t chboard c over 3. Tub ventilation 4. Lubricati on 5. Bushing o f ex t ernal dosing pu mps e l ectric connect i on 6. Main powe r supply bu shi ng 7. Mai n swit c h 8. Ha r d cold wat er inl et 9. H ot wa t[...]

  • Page 15

    14 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 4. INST A LL A TI ON 4.1. HA ND LING, TR ANSPORT AND STORAGE T RANSPORT AND ST ORAGE WA RNIN G ! FO RKS OF HIG H LIFTI NG T RUCK MUST HAVE SUFF ICIENT L E NGT H (SEE FIG. 4.1. A). Use a lif t truck or a manual ski d c art for handli ng with the m ac hine in t ransporti n[...]

  • Page 16

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 15 4.2 . SPACE REQUIREMENTS REQUIRED MACH INE WORKING CONDIT IONS: See chapt er „3. TECHNICAL S PECI FICATION“ . The m ac hine m ay not be instal l ed withi n the reach of di r ectl y sprayi ng water. Do not instal l the m achi ne where it will be exposed to weather c o[...]

  • Page 17

    16 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 22 kg / 50 lbs 33 kg / 80 lbs 40 kg / 100 lb s 55 kg / 125 lbs BOLT M10 x 160 mm M16 x 160 mm TIGH T ENING MOMENT 49 Nm / 36 l bf.ft 210 Nm / 155 lbf.ft Tab. 4.3. B Fi g.4.3. A Di st anc es between washi ng m ac hines, wall s and between other m achi nes and opti onal de[...]

  • Page 18

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 17 22 kg 50 lb s 33 kg 80 lb s 40 kg 100 l bs 55 kg 125 l b s 22 kg 50 lb s 33 kg 80 lb s 40 kg 100 lb s 55 kg 125 lb s X 1 774 mm 30,47“ 970 mm 38,19“ 1070 m m 42,13“ 1250 mm 49,21“ X1 0 200 mm 8“ 300 mm 12“ 300 mm 12“ 300 mm 12“ X 2 886 mm 34,88“ 930 mm [...]

  • Page 19

    18 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 Inl et v alv es 1“ (machi ne 22 kg / 50 l bs capaci t y: 3/4“ ) f or col d and hot w at er are deliv er ed wit h the m ac hi ne. For t hese v alves use inl e t pr essure hose s with gasket s. M ount shut - off v alv es 1“ (m ac hi ne 22 k g / 50 lbs capaci ty: 3/ 4[...]

  • Page 20

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 19 ELECT R ICA L CONNECT ION The m ac hine has been de si gned f or connecting t o the electri c al net work accordi ng the specifi cati on of your order. Befor e c onnection c hec k t he v olt age v alues and the fr equenc y stat ed in the m ac h i ne l abel (fi g .3. 5, p[...]

  • Page 21

    20 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 PROTECTI ON WITH EA RT H LEA K A GE T RIPS To inc r ease the saf et y of the operat i ng per sonnel and / or servi cem en duri ng the m ai ntenance work and operat i on with el ec t ric dev ic es it is recomm ended to m ount in front o f t he supply c able in the l aundr[...]

  • Page 22

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 21 CON N EC TIN G PO IN T The c abl e can be attac hed to the mac hi ne f r om a cable channel (from bel ow). If t he cable is att ac hed from abov e, it i s recomm ended to m ak e a sag on the cabl e in fr ont of the ent r y i nto t he cabl e bushi ng (fig. 4.4.C, pos.4). [...]

  • Page 23

    22 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 CONNECT ION T O LIQUID SO AP SUPPLY SY ST EM It i s poss ibl e t o c onnec t e xt e rnal liquid so ap s upply s y stem to the m ac hine. Connect the hoses of li quid soap suppli es on inl et s o f dosing pum ps. Connect outl ets on v er t ic a l inlet s o f exter nal li [...]

  • Page 24

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 23 and pass it in the appropri ate openi ng in the m achine. Connec t these signal t erminal s l ike t he manuf actur er of t he li qui d soap sys t em requi res. The li quid soap system m ay draw m axim um 0,1A out the c ontrol c i r c ui t of t he w asher-ex tr ac t or. W[...]

  • Page 25

    24 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 5. MA INTEN ANCE WA RNIN G ! A L W AYS FOLLOW SA F ETY INS T RUC T I O NS! D O NOT BYPA SS AN Y SA F ET Y DEVICES O R T HEIR P ART S. AN Y INT E RF ER E NCE TO TH E M AC HI N E FU N CT IO N S AN D CO NST R U CT IO N AR E P RO HI BI T E D! USE TH E PR O PER CH EM IC A L A[...]

  • Page 26

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 25 BE FO RE RE MO VI NG T OP O R B AC K P ANE L O F T HE M A CHI NE, S WIT CH PO W ER OF F AN D W AIT FOR A T LEA ST 10 MINU TES. BEF ORE STAR T IN G INSPECTI ON OF F REQUENCY INVER TER, CHECK FO R RES IDUAL VOLT AGE ACROSS MAIN CIRCUIT TERMI NA LS + A ND -. T HIS VOL T A G[...]

  • Page 27

    26 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 Si de v iew Fr ont v iew 1. F ront f ace o f the dr um 2. Lim i ter 3. Rubber bus hi ng 4. Swi t chboard bot tom 5. Vi brati on sw i t c h 6. Adj usti ng nut 7. Vi brati on sw i t c h hol der Fi g.5.6. 5.7. TIGHTENIN G M OMENTS WA RNIN G ! REGULARLY, ONCE IN THREE MON T [...]

  • Page 28

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 27 MARKING OF T HE B O LTS A Bolt s o f hub fl ange B Bolt s f ix i ng t he rear wall of external drum to the inner drum cov ering over a tyre C Bol t s f ixi ng the plat e o f motors to t he outer fac e D Bol t s f ixi ng the exter nal dr um to t he front face E Bolt s f i[...]

  • Page 29

    28 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 Ev ery time you use a grease gun especi al l y f or greasing bear i ngs and seals, do i t slowly - not f aster than 5 strokes i n 1 m i nute. The grease gun can cr eat e a high pressure whic h woul d cause the seal def orm ation and consequent leak age. Never oper at e t[...]

  • Page 30

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 29 BELT REPLACEMENT NEVER USE A C ROWBA R T O T AKE O FF T HE BE LT S O VER THE PULLEY GRO O VES. Loosen t he bol ts of tight ening pull ey on the drum rear wall and t he adjusti ng screw f or taking t he belt s o f f. T W O - MOTOR VERSION: Bel t s between mot or f or wash[...]

  • Page 31

    30 INSTALL ATION AND MAI NT ENANC E MANUAL PUBLI C AT ION DATE 0 3/02 504 7 66 A DJUSTING ON T HE SI DE OF T HE DOOR HA NDLE ONL Y F OR M ACHINE 33/ 40/55 kg 80/ 100/ 125 lbs 1. Unscre w the bolt (fi g. 5. 11.B, detail „B“ , pos. 1) securi ng t he c asi ng of t he door handl e ( 2) . 2. Unscre w the casing ( 2) f rom the door bear er ( 3) al wa[...]

  • Page 32

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 31 If the t hrust adj usting has not been suffi cient , e x c hange t he door seal. 5.12. SPR ING UNI T Spri ng units (fi g.5. 12., pos. 1) ar e t o be adjusted i n the case that you f ound out the suspended m achi ne part is not in a hori z ont al positi on ( wit hout line[...]

  • Page 33

    32 INS TALLATION AND M AINTENANC E MANUAL PUBLICATION DA TE 03/02 504 7 66 Fi g.5.13. O v ercurr ent relay 5.1 4. VALU ES OF FUSES Val ues of f uses y ou c an f i nd on elec tri cal scheme deliv er ed wit h m achine. Marki ng Desti ned fo r: FU1, FU2 tr ans f ormer - prim ary windi ng FU3 contr ol c ircuit s FU5 clutch o f 2- m oto r ver s i on pum[...]

  • Page 34

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 33 6. T ROUBLE SHOOTING A IDS 6.1. DOOR B LOCKING DESCRIPT ION OF DOOR LOCK F UNC T ION The door l ock has been des i gned a s a com pact unit . Its f unc ti on i s to secure the door agai nst openi ng during t he was hi ng cycl e. Unl ocking after a cyc l e co m p leti on [...]

  • Page 35

    34 INS TALLATION AND M AINTENANC E MANUAL PUBLICATION DA TE 03/02 504 7 66 Fr ont view: machine 22 k g / 50 lbs Top view: machi nes 33/40/ 55 k g - 80/100/ 125 lbs Fig .6.1 6.2. TOO L ONG FI LL ING TIM E  Low w ater pressure: -m ore mac h ines hav e been f illi ng up in t he sam e tim e. The i n let v alv e filt er cl ogged: WA RNIN G ! S T OP T[...]

  • Page 36

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 35 6.4. TO O LONG DR AIN A GE TIME  Clogged dr ainage: -cl ean the outl et.  Def ected drai nage valve: -cl ean the dr ainage v al v e or exc hange it.  Too sm a l l waste sum p dimensions: -chec k t he was t e sum p di am et ers and enlar ge i t acc or di ngly. 6.[...]

  • Page 37

    36 INS TALLATION AND M AINTENANC E MANUAL PUBLICATION DA TE 03/02 504 7 66 7. LIST OF RECOM M ENDED SP A RE P ARTS Fi nd more detail ed inform at i on i n the spare parts cat al ogue f or indiv idual machi nes at your deal er . PRI 340 055 051 Drai n v a lv e 3“ 101 344 2-way inl et v alv e 3/4“ 101 345 3-way inl et v alv e 3/4“ FO R MACHINES[...]

  • Page 38

    504 766 PUBLI C ATION DAT E 03/02 INSTALL A TION AND M A I NT ENANCE MANUAL 37 FO R MACHINES WIT H ELEC T RIC HEATI NG PRI 342 000 032 Heati ng el em ent 6000W 220V PRI 342 000 031 Heati ng el em ent 4000W 220V PRI 345 001 019 Contact or LC1 D4011 M7 PRI 345 006 011 Contact or LC1 D1801 M7 PRI 345 002 019 Contact or LC1 D3201 M7 FO R MACHINES WIT H[...]

  • Page 39

    38 INS TALLATION AND M AINTENANC E MANUAL PUBLICATION DA TE 03/02 504 7 66 8. PUTTING THE MACHINE OUT OF SER VICE If the m ac hine i s out o f servi ce, possibl y replaced, f ollow the inst r uc ti ons. 8.1. DISCONNECTING THE M ACHINE 1. Swi t ch off t he ext er nal el ectric power i nl et to the mac hine. 2. T urn off t he mai n sw i tc h on t he [...]

  • Page 40

    IMPORT A NT ! MA CHIN E TYPE: PROGRA MMER: -ELECTRONIC TIMER MCB EC -ELECTRONIC TIMER MCB F C -ELECTRON IC TIMER MCG FC -CARD PROGRAMMER K24 INSTA LL A TION D A TE: INSTA LL A TION CA RR IED OUT BY : SERI A L NUMBER: ELECTRICA L DET A ILS: ........... ..VOLT..... .......... PH A SE............HZ NOTE: ANY CONTACTS W ITH Y OUR DEALER RE GARDING M A [...]