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Maxon SP200 manual

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Table of contents for the manual

  • Page 1

    S P2 00 /210 Service Manual[...]

  • Page 2

    P ubli s h e d b y M a x on E lectronics Ltd 36a Gibson Avenue Padstow Sydney NSW Australia 2211 T el: + 61 ( 0 ) 2 9707 2000 F ax: + 61 ( 0 ) 2 9707 3328 e - mail s a l e s@m a x on .c o m . au Internet: ww w .maxon.co m . au Any queries regarding i nformation in this manual, please contact the Technical Services Group Leader at t he above address[...]

  • Page 3

    SM - S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 AMENDMENT RECORD SH EET 03/01 Page i AMENDM ENT RECORD SHE ET All am endm ents to this m anual shou ld be incorpor ated as s oon as th ey are rec eived and recor ded belo w: Issue No. Effectiv e Date Reason for Change Date Signature All Eng ineerin g Bullet ins rele vant to t his pr oduct s[...]

  • Page 4

    Ma x on SP200/210 Ra d i o S P 2 0 0 /210 W ARNINGS Issue 1.0 Page ii 03/01 WARNINGS • Components containing beryllium oxide ar e used in the equipment. Dust from this material is a health hazard if inhaled or allow ed to come into contact with the skin. G reat care must be tak en when handling these components. T hey must not be broken or subj e[...]

  • Page 5

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TABLE OF CONTENT S 03/01 Page i ii TABLE OF CONTENTS Page Number 1 INTRODUCTION 1-1 1.1 Using this Manual 1-1 1.2 Amendments to this Manual 1-1 1.3 Cont act Informatio n 1-2 2 SPECIFICA TIONS 2-1 2.1 General 2-1 3 A CCESSORIES & OPTION S 3-1 3.1 Pre-In stall Check 3-1 3.2 Accessori es 3-1 3.3[...]

  • Page 6

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 W ARNINGS Issue 1.0 Page iv 03/01 8 EXPLODED MECHA NICA L DRAWINGS & PA RTS LISTS 8-1 8.1 Parts List 8-1 8.2 Spare P arts 8-1 8.3 M echanical Pa rts 8-3 8.4 SL10 0 VHF Pa rts List 8-8 8.4.1 V2 Contro l Circ uit 8- 8 8.4.2 V2 RF 8-10 8.4.3 TCXO Assembl y 8-13 8.4.4 V2 VCO 8-14 8.4.5 V2 Front E nd 8- 14[...]

  • Page 7

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TABLE OF CONTENT S 03/01 Page v Figure 6-1 – Le gend La yout for Top S ide of Dig ital PCB ......................................................................... ...... 6-5 Figure 6-2 - Legend Layout f or Bottom Side of Digital PC B ..........................................................[...]

  • Page 8

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 W ARNINGS Issue 1.0 Page vi 03/01[...]

  • Page 9

    S P20 0 /210 M a x on S P2 00 /210 Ra d i o Issue 1.0 INTRODUCT ION 03/01 Page 1- 1 1 INTRODUCTION This Maxon Serv ice Manu al is a c ompr ehensive gu ide to t he m aintenanc e and fiel d repair of this eq u ip m ent. It c o ve r s a n u m ber of ve r s ions of the S P2 0 0 /210 r a d i o and its a cc e ss o r i e s . D i ff e r en c es between the[...]

  • Page 10

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INTRODUCT ION Issue 1.0 Page 1-2 03/01 Categor y defin iti ons are: ‘A ’ Category A Engineer ing Bul letins will onl y be release d if, b y using the equipm ent m anufac tured by Maxon or its su bcontractor s, a ris k to operat or saf ety or an infring ement of Type Appro val is probable . All units a[...]

  • Page 11

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DRAFT SPECIFICAT IONS 03/01 Page 2- 1 2 SPECIFICA TIONS 2.1 General Performance S pecifications R&TT E Appendix I V CE 168 ! ETS 300. 086 Jan 91 I-ETS 300 219 Oc t 93 ETS 300 279 Feb 96 TIA/EIA- 603 Band VHF 146 – 17 4MHz (V2) UHF 440 – 470MH z (U2) Channel Spacing 12.5kH z or 25kHz Chan[...]

  • Page 12

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 S P ECIFI C A T I O NS DRAFT I ss ue 1.0 Page 2-2 03/01 Environmental Operating Temperatu re Range -15 to +3 5°C (nom inal) -20 to +55°C (extreme), Storage T em perature Range -40 to +8 0°C (stora ge) Charging T emper ature Range 0 to +30°C Humidit y EIA/TIA 603 (95%) Protect ion against ingres s of I[...]

  • Page 13

    S P2 0 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 ACCESSO RIES & OPT IONS 03/01 Page 3- 1 3 A CCESSORIES & OPTIONS 3.1 Pre-Install Check T he S P2 0 0 /210 , as pu r c ha s e d , is s u p p l i e d w i th a n A nt e nn a , c ha r g er and p o wer s up p l y , b elt c l i p a n d U s er Manual. 3.2 A ccessories A w i de r a nge of a cc e[...]

  • Page 14

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 ACCESSO RIES & O PTION S Issue 1.0 Page 3-2 03/01[...]

  • Page 15

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSIONI NG & AL IGNMENT 03/01 Page 4- 1 4 INST A LLA TION, COMMISSIONING & ALIGNMENT 4.1 Installation T he S P2 0 0 /210 is a h a nd - h eld r a d i o a nd t hus r e q ui r es no in s t a ll a t i on. The User should ens ure that the batteri es are ch arged bef ore com[...]

  • Page 16

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4-2 03/01 The Acc essor y connector is wired as follo ws: PTT / Mic Ground Speaker Figure 4-2 – Connections The sm all m ulti-pin co nnec tor, whic h is c onnected to the other end of the test lea d, is wired as follo ws: 1 2 3 4 5 6 View [...]

  • Page 17

    S P20 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 INSTALL ATION, COMMI SSION ING & AL IGNMENT 03/01 Page 4- 3 Commissioning Equipment 1 3 4 5 2 Figure 4-5 – Commissioning Kit Note : For those de alers who alre ady have the SK20 55 Ser vice Kit ( SL25/55) th e aud io cable ( 2), CA8 7 00, m a y b e p u r c ha s ed. T his in t e r f a c es t[...]

  • Page 18

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4-4 03/01 Discrete T est Equipm ent RF Signal G enerat or (with CTCSS/ 1kHz tone) RF Power Meter RF Freque ncy Counter Spectrum Analyser and notch fi lter (optiona l) Audio Signa l Ge nerat or Audio Power Meter SINAD Meter Modulatio n Meter [...]

  • Page 19

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, COMMI SSION ING & AL IGNMENT 03/01 Page 4- 5 SK 3100 Serv ic e Kit 3 2 1 4 Figure 4-8 - SK 31 00 Serv ice Kit This k it can be us ed for com m issioning in t he sam e way as the SK2055 ( ignor ing com puter connections ). The ab ove k it also inc ludes a b atter y elim inator.[...]

  • Page 20

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4-6 03/01 EEPROM programming Ensure t hat the ra dio has the r equir ed custom er param eters progr amm ed, otherwise ensure that t he ra dio is prog ramm ed with at least the lowest, m iddle and highes t Rx/Tx frequenc ies prior to alig nin[...]

  • Page 21

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, COMMI SSION ING & AL IGNMENT 03/01 Page 4- 7 g. Check that the signal generator RF level i s < -117dBm (UHF) or < -118dBm (VHF). Squelch a. Ensure that both th e radio and the Test Set are s et to the appropriat e channe l spaci ng. b. W ith the above settin g, reduc e t[...]

  • Page 22

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4-8 03/01 4.5 A lignment CA UTI ON This radio cont ains static sens itive de vices . Static s afe prec autions s hould b e obser ved, in particular we would recom m end the use of a suitable f loor m at, table m at, bondin g cords and a wris[...]

  • Page 23

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, COMMI SSION ING & AL IGNMENT 03/01 Page 4- 9 4.5.2 Disassembly and Re-assembly of the Radio Radio In order to c arry out the follo wing PLL and Alignm ent proce dur es it will be neces s ar y to gain acces s to the i nside of the r adio. Care should be exer cised when open ing[...]

  • Page 24

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4- 10 03/01 REMO VING AND REPL ACING THE M AIN ASSE MBLY Removal W ith the batter y pack removed, there ar e four, black , cross -head screws v isible. These c an now be rem oved along with the black , cross head screw ho lding the accessori[...]

  • Page 25

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, COMMI SSION ING & AL IGNMENT 03/01 Page 4 -11 Rx VCO a. Select Chann el 1. b. Check that the VCO t uning volt age at TP1 is >5 .7V +/- 0.25V ( VHF) or >1.0V +/- 0.25V (UHF). c. Select Channel 3 d. Check that the volt age at T P1 is <1 2.5V. Tx V CO a. Select Chann el [...]

  • Page 26

    Ma x on S P2 00 /210 Ra d i o S P2 0 /21 0 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4- 12 03/01 All fur ther adjustm ents r equire th e use of the ACC-20 03 Alig nment Box . Refer to the ACC-200 3 User M anual ( on flopp y disk) for operatio nal inf orm ation. Power ATE TXD RXD ATE AUDI O PT T Power DC POWER SUP PL Y OSCILL [...]

  • Page 27

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, COMMI SSION ING & AL IGNMENT 03/01 Page 4 -13 Balance Adjustment a. Select Ch annel 3 ( using sof tware). b. Set the aud io gen er ator to a 310H z tone, low outp ut im pedance, at a leve l of 400mV. c. Press Sh ift + T on the k eyboard to transm it. d. Adjust T XTRIM2/T XTRIM[...]

  • Page 28

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & AL IGNMENT - Issue 1.0 Page 4- 14 03/01 This c ompletes the transm itter alignm ent process . 4.5.6 Receiv er A lignment Audio Volume Level a. Set the tes t set to th e appropr iate frequenc y at –47d Bm with 1k Hz tone modulatio n at 60% s ystem deviation: 12.5kH z [...]

  • Page 29

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILED FUNCT IONAL DE SCRIPT ION 03/01 Page 5- 1 5 DET A ILED FUNCTION A L DESCRIPTION 5.1 Introducti on This s ection pro vides a deta iled des cript ion of the operati on of the r adio. 5.2 Common Ci rcuits Powe r Circuits Batter y voltage, or externa l volta ge throug h the acc essories conn[...]

  • Page 30

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPTION Iss ue 1.0 Page 5-2 03/01 5.3 Audio ASIC The audio A SIC (IC40 6) proces ses bot h the audi o signa l and the s ub-aud ible tones, includ ing filter ing, amplif ying, setti ng attenuat ions levels etc. It is a progr amm able devic e, control led b y the micr ocontroller ,[...]

  • Page 31

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILED FUNCT IONAL DE SCRIPT ION 03/01 Page 5- 3 5.3.2 Sat Signal Path ASW 4 ASW 4 switches bet ween Rx SAT (RDIN) an d Tx SAT (T XIN) and routes to the f ilter. VSCLPF Seventh order Ellipt ic Variab le Sw itched Ca pacitor Low Pas s Filt er. Cut-off frequenc y is varia ble fr om 50H z to 300H[...]

  • Page 32

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPTION Iss ue 1.0 Page 5-4 03/01 5.4 Audio/S AT Circuits CTCSS / DC S Decoder Circ uits Discrim inator aud io from pin 9 IC 5 is app lied, v ia IC408D, to pin 3 of the aud io ASIC. T he aud io frequenc ies of th e signal ar e filterec d out b y the 7 th order Ell iptic Lo w Pass[...]

  • Page 33

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILED FUNCT IONAL DE SCRIPT ION 03/01 Page 5- 5 Battery Low Indicator Circ uit W hen the batter y voltage dro ps belo w 5.6 VDC a Batter y Low ind ication is given. Du e to the volts dr op across D403, a volt age belo w 5.6V o n the batter y gives a voltag e less than 5V on the base of Q405. [...]

  • Page 34

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPTION Iss ue 1.0 Page 5-6 03/01 In transm it the VCO h as m odulation fr om the aud io proc essing c ircuitr y applied to D 202. C2 04 is us ed to provide c ompens ation for non-li nearit y caused b y the m odulatio n diode an d m aintains a c onstant modulatio n regar dless of[...]

  • Page 35

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILED FUNCT IONAL DE SCRIPT ION 03/01 Page 5- 7 5.6 Transmitter The transm itter c ompris es: Figure 5-3 - Tran smitter Blo ck Diagram Buffer The RF outp ut level f rom the VCO is 0dBm . This is am plified to + 17dBm by the b uff er amplif ier consistin g of Q16, Q 17, Q3 and ass ociated com [...]

  • Page 36

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPTION Iss ue 1.0 Page 5-8 03/01 5.7 Receiver The recei ver co mprises: Rx VCO ~ Local Oscillator ~ Audio Filt er FM L imi ter- Discrim inato r Audio Amplif ier Squelc h Circu it Figure 5-4 - Receiv er Block Diagram Antenna Switch In receive, the diod es D5 and D 6 are r everse [...]

  • Page 37

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILED FUNCT IONAL DE SCRIPT ION 03/01 Page 5- 9 First M ixer D9, T1 and T 2 form a double balanc ed mix er which provides t he 45. 1MHz inter mediat e frequenc y output. T he filter ed freque ncy from the f ront end m odule is cou pled t o T1. The Local os cill ator inp ut from the VCO is c ou[...]

  • Page 38

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPTION Iss ue 1.0 Page 5- 10 03/01 Noise detector circuit The noise d etector circuit, in conj unction with IC5, c onsists of transistor s Q26, Q 27, therm istor T H1 and diode D 11. A ny nois e signa l present is appli ed to Q27 f rom pin 11 of IC5. T he si gnal is amplif ied b[...]

  • Page 39

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 1 6 TROUBLESHOOTING This s ection inc ludes volt age an d troubl eshootin g charts which sh ould assis t the eng ineer to isolate and repa ir the fau lt. Volta ge m easurem ents should be made us ing a h igh-im pedance voltm eter and the values given are with r esp[...]

  • Page 40

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 TRO UBLESHOOT ING Issue 1.0 Page 6-2 03/01 6.2 Troubl eshooting Char t Sy mpt o ms Causes Rem edy Radio does not work 1. Batter y is dischar ged (below 6 V =/-10%) 2. Fuse blown 3. 5V suppl y miss ing 1. Replace batter y 2. Replace Fuse 3. Check IC5 (5V +/-0.2 V) W arning Tone an d radio does not work 1. [...]

  • Page 41

    S P20 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 3 6.3 Voltage Charts The f ollowing vo ltages ha ve be en meas ured on a VHF radio . The Co ntrol Cir cuit, M ain Circu it and Integrated Circ ui t volt ag es appl y to the UHF radio as well. 6.3.1 Transistors (M ain Circuit) Rx Tx Ref. No. B C E B C E Q 5 0000 2 .[...]

  • Page 42

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 TRO UBLESHOOT ING Issue 1.0 Page 6-4 03/01 6.3.2 Integrated Circuits Receive Pin IC1 IC3 IC4 IC5 IC6 IC9 IC11 IC12 IC18 1 3.5 1.8 1.9 GND 1.2 1.6M 1 0 AUDIO 23 AUDIO 0G N D 1 . 4 4 . 5 G N D 0 AUDIO 3 3.5 4 1.9 GND 1.6 4.5 0 0 AUDIO 43 . 6 AUDIO 1.9 4.5 1.5 4.5 GND 0 4.5 53 . 3 AUDIO 1.9 GND 0 4.5 AUDIO G[...]

  • Page 43

    S P200/210 Ma x on S P2 0 0/21 0 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 5 COMPON ENT LOCAT ION – T op Side of Digita l pcb Figure 6-1 – Legend Layout for Top Side of Digital PCB[...]

  • Page 44

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 TRO UBLESHOOT ING Issue 1.0 Page 6-6 03/01 COMPON ENT LOCAT ION - Bott om side of Digital pcb Figure 6-2 - Legend Layout for Bottom S i de of Digital PCB[...]

  • Page 45

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 7 COMPON ENT LOCAT ION – T op side of RF pcb Figure 6-3 - Legend Layout for Top Side of RF P CB[...]

  • Page 46

    Ma x on S P2 0 0/210 Ra d i o S P2 0 0 /210 T R O U BLESH OO T ING I ss ue 1.0 Page 6-8 03/01 COMPON ENT LOCAT ION – Bo ttom s ide of RF pcb Figure 6-4 - Legend Layout for Bottom S ide of RF PCB[...]

  • Page 47

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 PROGRAMMING 03/01 Page 7- 1 7 PROGRAMMING 7.1 SMP6100 7.1.1 Introduction The SMP 6100 allo ws program ming of the S P2 00 /210 r a dio a n d e na b les y ou to: 1. Progra m fr equencies and built-i n signa lling operatio ns. 2. Custom ise radios to your own requ irem ents. and also provid es acc[...]

  • Page 48

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 PROGRAMMING Issue 1.0 Page 7-2 03/01 the sam e way exc ept that a d igital burs t is used instea d of an y audio tone. Select on e of the to ne options for rec eive operatio n and pres s <ent er> Select Feat ures M enu Having acc essed th e Persona lit y Programm er Screen and ent ered your radi o?[...]

  • Page 49

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 PROGRAMMING 03/01 Page 7- 3 Having pres sed <e nter>, the follo wing sub- windo w is disp la yed: If you wis h to assign som e text to the f ile (i.e. a descript ion of the data t ype etc.), t ype it now and press <enter > The f ollowing sc reen prom pt is then dis played at the bott[...]

  • Page 50

    Ma x on S P2 00 /200 Ra d i o S P2 0 0 /210 P R OGRA M M I NG I ss ue 1.0 Page 7-4 03/01[...]

  • Page 51

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8- 1 8 EXPLODED MECHANICAL DRA WINGS & P ARTS LISTS 8.1 Parts List The f ollowing pag es detai l the m echanical and e lectronic parts for the Maxo n SL100 r adio. Refer to the followi ng two pa ges for the explode d diagr am. W [...]

  • Page 52

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8-2 03/01 Categor y Code & Par t No. Description Item No. B 895-754 O-ring B 895-763 Con O-rin g B 906-706 Felt 15 B 906-929 Insulatio n Plat e (speak er) B 937-498 Owner’s M anual SL100U2 Categor y Code & Par t No. Description A[...]

  • Page 53

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8- 3 Please n ote that this s ection det ails the com plete part s list of the rad io. This inform ation is provid ed for inform ation onl y and does not im ply that thes e parts ar e avai lable as s pares. Please note the c ategory [...]

  • Page 54

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8-4 03/01 No. Part No. Part Nam e Description Qty 1 719- 665-A Upper Cov er Lexan 141-7 0456 1 2 895- 546 Dus t Cap Silico ne Rubber 1 3 853- 196 Inser t (U/Cover) BSBM M2x 3.5x10. 3H 2 4 895- 545 Ke y Pad Silicone R ubber 1 5 853- 197 Ins[...]

  • Page 55

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8- 5 Figure 8-2 - Exploded Mechanical Dra wing 2 No. Part No. Part Nam e Description Qty 25 406-767-A PCB LCD 20.6 x 15 x 1.0 FR 4 1/1 1 26 252-107-1 LED Disp lay SLE0022M 1 27 436-046-5 Sw TACT SKPT -110VA 3 28 251-234-7 LED Chip SM[...]

  • Page 56

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8-6 03/01 37 772-428 Shield Ca n (VCO) NSP T 0.2 1 38 406-764-B PCB VCO 21 x 18 x 0.8 FR 4 1/1 1 39 416-096-A PCB RF 99 x 53.3 x 1. 0 FR4 2/S 1 40 422-930-0 Spring Coi l 2 41 753-049 T erminal BS BM Gold- Plat 3 42 906-542 Insula tion P la[...]

  • Page 57

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8- 7 No. Part No. Part Nam e Description Qty 45 719-656 Cover Back ALDC 1 46 421-197-0 Connector ANT SMA-P(M) SW- 2449 1 47 959-046-B Label Nam e Polyester 39.5 x 20.5 1 48 95A-177-A Label FCC No. Pol yester 39. 5 x 14.5 1 49 95A-670[...]

  • Page 58

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8-8 03/01 8.4 SL100 VHF Parts List 8.4.1 V2 Control Circ u it Categor y Code & Part No. Des cr ipti on Qty Location C 05B-000-5 Z CHIP RESIST OR 0 1/16W 5% T 1608 10 RLK4.7.8 .11. 15.22.26.29. 3 0.34 C 05B-100-2Z CHIP RESIST OR 10 1/16[...]

  • Page 59

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o I ss ue 1.0 E X P L O D E D M E C H AN I C AL D R A W IN G S & P A R T S L I S T S 03/01 Page 8- 9 Categor y Code & Part No. Des cr ipti on Qty Location C 130-A75-8 Y CHIP CERAMIC 0. 001UF GRM 39 X7R 102K 50V P 2 C415. 445 C 130-A99-0 Y CHIP CERAMIC 0. 012UF GRM 39 X7R 123K 25V P 1 C436 C 130-249-[...]

  • Page 60

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 10 03/01 Categor y Code & Part No. Des cr ipti on Qty Location C 421-203-2 CONNECTO R DF15(6.2) -30DP-0.6 5V(51) 1 CO N404 C 422-470-1 CONNECTO R WAFER 530 48-0410 1.2 5W /B 1 CON401 C 436-046-5 SW TACT SKPT -1101VA 3 SW 402.403.4 0[...]

  • Page 61

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8 -11 Categor y Code & Part No. Des cr ipti on Qty Location C 05C-104-6Z CHIP RE SISTO R 100K 1/1 6W 1% T 1608 2 R57.99 C 05C-683-2Z CHIP RE SISTO R 68K 1/1 6W 1% T 1608 2 R61.62 C 06F-108- 3 CHIP R ESIST OR 0.1 1W 1% 1218 1 R109[...]

  • Page 62

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 12 03/01 Categor y Code & Part No. Des cr ipti on Qty Location C 133-932-7 Y CHIP C ERAMIC 3 9PF GRM 40 COG 390J 50 V P 1 C73 C 134-301-1 Y CHIP C ERAMIC 4 3PF GRM 40 COG 430J 50 V P 1 C74 C 134-757-1 Y CHIP C ERAMIC 4 7PF GRM 39 CO[...]

  • Page 63

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8 -13 Categor y Code & Part No. Des cr ipti on Qty Location C 311-069-4 COIL CHIP 0 .15UH:NL 252018T- R15J 1 L15 C 311-077-1 COIL CHIP 0 .68UH:NL 252018T- R68J 1 L14 C 311-079-3 COIL CHIP 1 .0UH:NL25201 8T-1R0J 2 L6.18 C 311-170-[...]

  • Page 64

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 14 03/01 8.4.4 V2 VCO Categor y Code & Part No. Des cr ipti on Qty Location C 05B-101-3Z CHIP RESIST OR 10 0 1/16W 5% T 1608 1 R202 C 05B-103-5Z CHIP RESIST OR 10 K 1/16W 5% T 1608 1 R201 C 05B-104-6Z CHIP RESIST OR 10 0K 1/16W 5% T[...]

  • Page 65

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8 -15 8.5 SL100 UHF Parts L ist 8.5.1 U2 Control Cir cuit Categor y Code & Part No. Des cr ipti on Qty Location C 05B-000-5Z CHIP RESIST OR 0 1/16W 5% T 1608 11 RLK4.7.8 .11. 15. 22. 26. LK29.30.33. 3 4 05B-100-2Z CHIP RESIST OR [...]

  • Page 66

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 16 03/01 Categor y Code & Part No. Des cr ipti on Qty Location 130-340-7 Y CHIP C ERAMI C 0.0033UF G RM39 X7R 332K 50V P 1 C432 130-432-7 Y CHIP C ERAMI C 0.0047UF G RM39 X7R 472K 50V P 2 C488.489 130-529-2 CHIP CERAMI C 0.056UF GRM[...]

  • Page 67

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8 -17 8.5.2 U2 RF Categor y Code & Part No. Des cr ipti on Qty Location 05B-000-5Z CHIP RESIST OR 0 1/16W 5% T 1608 3 R124.LK3.D9 03 05B-100-2Z CHIP RESIST OR 10 1/16W 5% T 1608 2 R79.9 08 05B-101-3Z CHIP RESIST OR 10 0 1/16W 5% [...]

  • Page 68

    Ma x on S P2 00 /210 Ra d i o S P20 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 18 03/01 Categor y Code & Part No. Des cr ipti on Qty Location 05B-911-8Z CHIP RESIST OR 91 0 1/16W 5% 1608 2 R8.16 05C-104-6Z CHIP RE SISTO R 100K 1/1 6W 1% T 1608 2 R57.99 05C-683-2Z CHIP RE SISTO R 68K 1/16W 1% T 1608 2 R61.62 06F[...]

  • Page 69

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8 -19 Categor y Code & Part No. Des cr ipti on Qty Location 132-266-4 Y CHIP C ERAMIC 2. 2PF G RM40 COG2R 2C 50V P 1 C72 132-714-2 Y CHIP C ERAMIC 2 7PF GRM 40 COG 270J 50 V P 1 C42 133-349-1 Y CHIP C ERAMIC 3 3PF GRM 39 COG 330J [...]

  • Page 70

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 20 03/01 Categor y Code & Part No. Des cr ipti on Qty Location 270-109-9 FILTER CER AMIC CFW M455F 1 CF1 270-314-7 DISCRIMINAT OR CDBC455CX 16-T C 1 X2 270-316-9 FILTER CER AMIC LTW M455HT 1 CF 2 271-165-4 CRYST AL FILT ER 45Y15B N [...]

  • Page 71

    S P2 0 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DRAW INGS & PART S LIST S 03/01 Page 8 -21 8.5.4 VCO 05B-101-3Z CHIP RESIST OR 10 0 1/16W 5% T 1608 1 R 202 05B-103-5Z CHIP RESIST OR 10 K 1/16W 5% T 1608 1 R201 05B-104-6Z CHIP RESIST OR 10 0K 1/16W 5% T 1608 1 R203 05B-183-7Z CHIP RESIST OR 18 K 1/16W 5% T 1608 1 R205[...]

  • Page 72

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECHANI CAL DR AWING S & PARTS LI STS Issue 1.0 Page 8- 22 03/01[...]

  • Page 73

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUTS 03/01 Page 9- 1 9 CIRCUIT DI AGRAMS & PCB L A YOUTS The f ollowing C ircuit Sc hematic s and PC B La youts are i ncluded: P416097 Dig ital PCB P416096c RF PCB P406787a Front End P406764c VCO P496785a T CXO Larger circ uit diagr am s are availab le to or d[...]

  • Page 74

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 CIRCUIT DIAGR AMS & PCB L AYOUTS Issue 1.0 Page 9-2 03/01[...]

  • Page 75

    S P20 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUTS 03/01 Page 9- 3 P416097c Digital Board T op Figure 9-1 – Digital Board Layout Top Side[...]

  • Page 76

    Ma x on S P2 00 /210 Ra d i o S P200/210 CIRCUIT DIAGR AMS & PCB L AYOUTS Issue 1.0 Page 9-4 03/01 P416097c Digital Board B ottom Figure 9-2 - Digital Board Layout Bottom Side[...]

  • Page 77

    S P200/21 0 Ma x on S P2 00 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUTS 03/01 Page 9- 5 P416096c RF PCB T op (V2) Figure 9- 3 - RF Bo ard La yout Top Si de[...]

  • Page 78

    Ma x on S P20 0 /210 Ra d i o S P2 0 0 /210 CIRCUIT DIAGR AMS & PCB L AYOUTS Issue 1.0 Page 9-6 03/01 P416096c RF PCB Bottom Side ( V2) Figure 9- 4 - RF Bo ard La yout Bottom Side P406787a F ront End[...]

  • Page 79

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUTS 03/01 Page 9- 7 Figure 9-5 – Front-End Boar d Layout P406764c VCO PC B Figure 9-6 – VCO Board Layout[...]

  • Page 80

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 CIRCUIT DIAGR AMS & PCB L AYOUTS Issue 1.0 Page 9-8 03/01 P496785a T CXO PCB Figure 9-7 – TCXO Board Layout[...]

  • Page 81

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 SPARE P ARTS & MA INTENANC E POLIC Y 03/01 Page 10- 1 10 SP A R E P A RTS 10.1 Spare Parts The f ollowing item s onl y are held as replacem ent parts for the SL100. Categor y Code & Par t No. Descripti on Drawing Reference A 56858-CCA Contro l Circ uit Assem bl y (V2) A 56858-FV2 V2 Fron[...]

  • Page 82

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 10. S P A R E P A R T S & M A IN T E NAN C E P O LI C Y - I ss ue 1.0 Page 10- 2 03/01 10.1.1 Component Replacement Surface mount components Surfac e mount c omponents should a lways be replace d using a temper ature contr olled solder ing s y stem . The solder ing tools ma y be either a temper ature [...]

  • Page 83

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 SPARE P ARTS & MA INTENANC E POLIC Y 03/01 Page 10- 3 Surface mounted integrate d circuit replacement Soldering and de-s oldering t echniqu es of the surf ace mounted IC ’s are sim ilar t o the above out lined procedur es for the surf ace mounted c hip com ponents. Use extrem e car e and o[...]

  • Page 84

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 10. SPAR E PART S & MAINT ENANCE POLICY - Issue 1.0 Page 10- 4 03/01[...]

  • Page 85

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INTERF ACE BO X 03/01 Page 11- 1 11 APPENDIX – ACC-2003 ALIGNMENT BOX 11.1 Purpose This Sec tion is r eproduce d fr om the ACC- 2003 User G uide an d provi des infor mation on t he opera tion of the AC C-2003 Inter face T est Jig. T his j i g is u s ed f or t h e S e r v[...]

  • Page 86

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGNMENT BOX - Issue 1.0 Page 11- 2 03/01 Select th e require d band and press Enter. F igure 11- 2 will be d ispla yed. Figure 11-2 - Calibration Program Primary Screen To dedicate the Com munic ation Por t, select Co nfigurat ion an d enter t he rele vant port number . Sel[...]

  • Page 87

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INTERF ACE BO X 03/01 Page 11- 3 If writing is in pr ogress , ASIC CONT ROL will be disp layed, s ee Figur e 11-3. See Sect ion 11. 4 for def ault ASIC values ; these m a y alter dependin g upon Produc tion requir em ents. Figure 11-3 - ASIC Control Screen (Rx)[...]

  • Page 88

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGNMENT BOX - Issue 1.0 Page 11- 4 03/01 11.3.2 A djustment of ASIC values W ith the ASIC Contr ol screen open, us e the T AB ke y on the PC k eyboard to tab alo ng until the required p aram eter is hig hlig hted. Note ; Only param eters withi n the Rx or T x m ode can be a[...]

  • Page 89

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INTERF ACE BO X 03/01 Page 11- 5 INTRIM Adjusts the Mic audio in 0.5dB ste ps f rom -4dB to +3.5d B. SATRIM1 Adjust th e signa l amplitu de of DT MF in 0.5dB s tep f rom 0dB to 7.5dB For the rece iver th e follo wing param eters can be adj usted (se e Figure 1 1-5): Figure[...]

  • Page 90

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. A P P E NDIX A – A CC - 2 0 03 ALI G N MENT B O X - I ss ue 1.0 Page 11- 6 03/01 11.3.3 Transmit A djustments The transm it m ode is entere d b y pressing SHIF T + T on the k eyboard. Ensure t hat the Po wer Supp ly is set to +7. 5V. 11.3.3.1 Power Adjustmen t The po wer level is set b y the potent [...]

  • Page 91

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INTERF ACE BO X 03/01 Page 11- 7 11.3.4 Receiv e A djustment s The rec eive m ode is ent ered b y pressin g SHIFT + R on the ke yboard. Ensure t hat the po wer suppl y is set t o +7.5V. 11.3.4.1 Audio Outp ut Level Set Test Se t RF le vel to –47 dBm, with 1k Hz audio m od[...]

  • Page 92

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGNMENT BOX - Issue 1.0 Page 11- 8 03/01 11.4 Default Settings 11.4.1 V1 Band Default Settings CH RX OPT ION TX OPT ION N/S POWER 1ch 136. 025MHz No 136.075MHz No S Band High 2ch 138. 025MHz No 138.075MHz No S Band High 3ch 145. 025MHz No 145.075MHz No S Band High 4ch 150. [...]

  • Page 93

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INTERF ACE BO X 03/01 Page 11- 9 11.4.2 V2 Band Default Settings CH RX OP TION TX OPT ION N/S POWER 1ch 146.025MHz No 146. 075MHz No S Band High 2ch 155.025MHz No 155. 075MHz No S Band High 3ch 160.025MHz No 160. 075MHz No S Band High 4ch 168.025MHz No 168. 075MHz No S Ban[...]

  • Page 94

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGNMENT BOX - Issue 1.0 Page 11- 10 03/01 11.4.3 U1 Band Default Settings CH RX OP TION TX OPT ION N/S POWER 1ch 400.025MHz No 400. 075MHz No S Band Hig h 2ch 410.025MHz No 410. 075MHz No S Band Hig h 3ch 415.025MHz No 415. 075MHz No N Band Hig h 4ch 420.025MHz No 420. 075M[...]

  • Page 95

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INTERF ACE BO X 03/01 Page 11- 11 11.4.4 U2 Band Default Settings CH RX OP TION TX OPT ION N/S POWER 1ch 440.025MHz No 440. 075MHz No S Band Hig h 2ch 450.025MHz No 450. 075MHz No S Band Hig h 3ch 455.025MHz No 455. 075MHz No N Band Hig h 4ch 460.025MHz No 460. 075MHz No S[...]