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Master Lock B350EAI manual

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Table of contents for the manual

  • Page 1

    R HIGH PRESSURE PORT ABLE FORCED AIR HEA TER OWNER’S MANUAL Model B350EAI 350 SIDE PFA/PV 008 IMPORTANT Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.[...]

  • Page 2

    2 099565 CONTENTS SECTION PAGE Safety Information .................................................................................... 3 Product Identification ............................................................................... 4 Unpacking .................................................................................................[...]

  • Page 3

    3 099565 SAFETY INFORMA TION WARNING ICON G 001 W ARNINGS WARNING ICON G 001 DANGER Carbon monoxide poisoning may lead to death! IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electr[...]

  • Page 4

    4 099565 PRODUCT IDENTIFICA TION Upper Shell Hot Air Outlet Lower Shell Fuel Cap Thermostat Fuel Tank Power Cord Motor and Pump Assembly Safety Control Reset Button Figure 1 - B350EAI BTU/Hr Model UNP ACKING 1. Remove all protective packing applied to heater for shipment. 2. Remove heater from shipping container. 3. Check heater for any shipping da[...]

  • Page 5

    5 099565 Front Handle Cotter Pin Rear Handle Screw Air Inlet Axle Extended Hub Nut Flat Washer Wheel Spacer Flat Washer Figure 2 - Wheel and Handle Assembly Wheel Wheel Support Frame Fuel Tank Flange Hot Air Outlet ASSEMBL Y Continued[...]

  • Page 6

    6 099565 THEOR Y OF OPERA TION The Fuel System: The motor turns the fuel pump. The fuel pump pulls fuel from the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozzle. A fine mist of fuel is sprayed into the combustion chamber. The Air System: The motor turns the fan. The fan pushes air into and[...]

  • Page 7

    7 099565 FUELS Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels will result in: • clogged fuel filter and nozzle • carbon build-up on spark plug • the need of non-toxic anti-icer in fuel during very cold weather IMPORTANT: Use a KEROSENE ONLY storage container. Be sure storage container is clean. Foreign matte[...]

  • Page 8

    8 099565 OPERA TION To Start Heater 1. Follow all ventilation and safety information. 2. Fill fuel tank with kerosene or No. 1 fuel oil. 3. Attach fuel cap. 4. Set thermostat dial to desired temperature. Note: Thermostat setting must be higher than surrounding air temperature. 5. Plug power cord of heater into a standard 220/240 volt, 50 hertz, gro[...]

  • Page 9

    9 099565 To Stop Heater WARNING ICON G 001 CAUTION Never unplug heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combustion chamber is not cooled. Do not restart heater until purge cycle is complete. 1. Drain all fuel from fuel filters, fuel lines, and p[...]

  • Page 10

    10 099565 How To See Storage , page 9. Lift out of fuel tank and rinse with clean kerosene. See Fuel Filters , page 17. See Fuel Lines , Page 16. See Fuel Filters , page 17. See Spark Plug , page 15. See Fan Blades, page 14. Remove dirt and trash with clean, soft cloth. PREVENT A TIVE MAINTENANCE SCHEDULE Item Fuel tank Filler neck screen Fuel fil[...]

  • Page 11

    11 099565 OBSERVED PROBLEM TROUBLE- SHOOTING Motor does not start when heater is plugged in and thermostat setting is higher than surrounding air temperature. 1. No power or low voltage at heater due to: A) Damaged power cord or extension cord B) Wrong size extension cord C) Heater plugged into outlet with voltage lower than 220/240 volts 2. Loose [...]

  • Page 12

    12 099565 OBSERVED PROBLEM Heater will not ignite, but motor runs for a short period of time. 1. A) Add fuel to tank. B) Check fuel tank for bubbles of water in bottom. If found, remove fuel (see Storage , page 9). Clean tank and fuel filters (see Fuel Filters , page 17). Fill with clean fuel. C) Remove wrong fuel (see Storage , page 9). Clean tan[...]

  • Page 13

    13 099565 OBSERVED PROBLEM Heater ignites, but safety control shuts off heater after a short period of time. 1. Wrong pump pressure 2. Dirty fuel filters 3. Dirt in nozzle 4. Dirty photocell lens 5. Open or damaged photocell 6. Bad safety control 7. Damaged fan switch 1. Adjust pump pressure (see Pump Pressure Adjustment , page 16). 2. Clean fuel [...]

  • Page 14

    14 099565 SER VICE PROCEDURES Upper Shell Removal 1. Remove screws along each side and top of heater using 5/ 16" nut-driver. These screws attach upper and lower shells together (see Figure 5). 2. Lift upper shell off. Figure 5 - Upper Shell Removal Fan Blades 1. Remove upper shell (see above). 2. Clean fan blades with clean, soft cloth moiste[...]

  • Page 15

    15 099565 Nozzle 1. Remove upper shell (see page 14). 2. Remove fuel line from solenoid valve using 7/16" wrench. 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Remove five (5) screws using 5/16" nut-driver and remove burner head from combustion chamber. 6. Place bur[...]

  • Page 16

    16 099565 psi Pump (Procedure if pump is binding) 1. Remove upper shell (see page 14). 2. Loosen hex screw on flange clamp at rear of motor with 5/16" nut-driver (see Figure 11). 3. Turn fan with hand (see Figure 12). 4. If fan turns freely, tighten screw on flange clamp. 5. If fan does not turn freely, replace pump. 6. Replace upper shell. F[...]

  • Page 17

    17 099565 Fuel Filter Fuel Lines Pump Pump Fuel Filter Assembly Figure 15 - Removing Tank Fuel Filter B. Pump Fuel Filter 1. Unscrew canister bottom from canister top with Channellock pliers. 2. Remove fuel filter and gasket from canister bottom (see Figure 16). 3. Inspect canister bottom and fuel filter for water or dirt. 4. Rinse canister botto[...]

  • Page 18

    18 099565 WIRING DIAGRAM SPECIFICA TIONS 1 3 2 Fan Switch 75 BA Motor Relay White Red Orange Orange Red Black White Black White Blue Blue White Black Black Thermostat B R Safety Control Reset Button Red Yellow Yellow White Solenoid Valve White Terminal Board Terminal Board Ignitor White Spark Plug Photocell Brown Blue Green/Yellow Plug 220/240V 50H[...]

  • Page 19

    19 099565 4 1 2 3 5 6 7 8 9 10 11 12 8 13 14 15 16 17 18 20 19 21 22 (3) 23 24 25 27 26 28 29 30 31 REF. NO. PART NO. DESCRIPTION QTY. 1 097495-02AA Wiring cover 1 2 HF5-5C Screw, 5/16-24 x 5/16" 4 3 WLE-5 External lockwasher, 5/16" 4 4 M11084-26 Screw, #10-16 x 3/8" 3 5 M50064-07 Motor 1 6 M50116 Flange clamp (holds pump to motor) 1[...]

  • Page 20

    20 099565 ILLUSTRA TED P ARTS BREAKDOWN 1 2 2 2 7 8 9 10 13 11 12 14 15 16 17 18 41 19 20 21 4 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 34 2 39 2 40 5 6 20 13 3[...]

  • Page 21

    21 099565 P ARTS LIST REF. NO. PART NO. DESCRIPTION QTY. 1 099329-02 Upper shell 1 2 M11084-27 Screw, #10-16 x 1/2" 25 3 M50542-01 Combustion chamber & shield 1 4 M30865-02 Bushing 3 5 1000576 Grommett 1 6 † Burner head assembly 1 7 M16656-18 Photocell assembly 1 8 M50121-02 Fan 1 9 M50097-01AA Fan guard 1 10 M51336-02 Fan switch 1 11 M5[...]

  • Page 22

    22 099565 NOTES _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ ______________[...]

  • Page 23

    23 099565 NOTES _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ ______________[...]

  • Page 24

    24 099565 W ARRANTY AND REP AIR SER VICE 099565-01 Rev. C 07/94 INTERNA TIONAL POSE. IN ANY EVENT IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR- TICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY. Any transportation charges, costs of installation, duty, taxes or any other charges whatsoever must be bo[...]