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Manitowoc Ice Q130 manual

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Table of contents for the manual

  • Page 1

    Inst allation, Use & Care Manual This manual is updated as new in formation and models are r eleased. Visit ou r website for the latest manual. www .manitowocfsg.com America’ s #1 Selling Ice Machine Q130/Q210/Q270 UnderCounter Model Ice Mac hines Part Number 000001 1 30 1/09[...]

  • Page 2

    We reserve th e right to make product improvement s at any time. S pecifications and design are subject to change without notice. Safety Notices As you work on Manitowoc equipment, be sure to pay close attention to the safe ty no tices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipme nt. Throughout t[...]

  • Page 3

    Part Number 00000113 0 12/08 i T able of Content s Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Bin Caster . . . . . . . [...]

  • Page 4

    Table of Contents (continued) ii Part Number 000001130 12/0 8 Section 3 Operation Component Id en ti fi ca ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Initial Start-up Or Start-up Af ter Auto[...]

  • Page 5

    Part Number 00000113 0 1/09 1-1 Section 1 General Information Model Numbers This manual co vers the following models: Accessories Contact your Manitowo c dist ributor for these optional accessories: BIN CASTER Replaces sta ndard legs. ARCTIC PURE WA TER FILTER SYSTEM Engineered specifically fo r Man i towoc ice machines, Arctic Pure water filters a[...]

  • Page 6

    General Information Section 1 1-2 Part Number 000001130 1/09 Model/Serial Number Location Record the model and serial number of you r ice machine in the space provided be low . These numbers are required when requesting information from your local Manitowoc distributor , service representative, or Manitowoc Ice, Inc. The model a nd serial nu mber a[...]

  • Page 7

    Section 1 General Information Part Number 00000113 0 1/09 1-3 Owner W arranty Registration Card General The packet cont aining this manual also includes warranty information. W arranty coverage begins the day your new ice machine is installed. If you do not return your OWNER W ARRANTY REGISTRA TION CARD, Manitowoc will use the date of sale to the M[...]

  • Page 8

    General Information Section 1 1-4 Part Number 000001130 1/09 RESIDENTIAL W ARRANTY COVERAGE WHAT DOES THIS LIMITED WARRANTY COVER? Subject to the exclusions and limitations below , Manitowoc Ice, Inc. (“Mani towoc”) warrants to the original consum e r that an y ne w ice ma ch in e manufactured by Manitowoc (the “Prod uct”) shall be free of [...]

  • Page 9

    Part Number 00000113 0 12/08 2-1 Section 2 Inst allation Instructions General These instructions are provided to assist the qu alified installer . Ice Machine Dimensions Q130/Q210 ICE MACHIN ES Q270 ICE MACHINES Important Failure to follow these installation guidelines may affect warra n ty coverage. Electrical Entrance 3/8” (0.95 cm) FPT Ice Mak[...]

  • Page 10

    Installation Instru ctions Section 2 2-2 Part Number 000001130 12/0 8 Location of Ice Machine The location selected for the ice m achine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be indoors. • The location must be free of airborne an d other contamin ants. • The air [...]

  • Page 11

    Section 2 Installation Instructions Part Number 00000113 0 12/08 2-3 Leveling the Ice Machine 1. Screw the lev eling leg s on to the bott om of th e ice machine. 2. Screw the foot of each leg in as far as possible . 3. Move the ice machine into its final position. 4. Level the ice machine to assure that the siphon system function s co rr ect l y . [...]

  • Page 12

    Installation Instru ctions Section 2 2-4 Part Number 000001130 12/0 8 Electrical Service GENERAL VO L T A G E The maximum allowable volt age vari ation is ± 10% of the rated voltage on the ice machine mo del/serial number plate at st art-up (when the ele ctrical load is highest). The 1 15/1/60 ice machines are factory pre-wired with a 8’ power c[...]

  • Page 13

    Section 2 Installation Instructions Part Number 00000113 0 12/08 2-5 W ater Service/Drains W ATER SUPPLY Local water conditions may require tr eatment of th e water to inhibit scale formation , filter sediment, remove chlorine, and im pr ov e taste and cla rity . W ATER INLET LINES Follow these guidelines to inst all water inlet lines: • Do not c[...]

  • Page 14

    Installation Instru ctions Section 2 2-6 Part Number 000001130 12/0 8 W ater Supply and Drain Line Sizing/Connections T ypical W ater Supply Drain Installation ! Caution Plumbing must conform to state and local codes. Locatio n Wa t e r T emperature Wa t e r Pressure Ice Ma ch ine Fitting T ubing Size Up to Ice Machine Fitting Ice Making W ater Inl[...]

  • Page 15

    Section 2 Installation Instructions Part Number 00000113 0 12/08 2-7 Before St arting the Ice Machine All Manitowoc ice machines are factory-operate d and adjusted before ship ment. No rmally , new installations do not require any adjustment. T o ensure proper ope ration, follow the Ope rational Checks in Section 3 of this manual. S tarting the ice[...]

  • Page 16

    Installation Instru ctions Section 2 2-8 Part Number 000001130 12/0 8 Inst allation Checklist Is the ice machine level? Has all of the internal p acking been removed ? Have all of the ele ctrica l a nd water con nection s been made? Has the supply voltage been tested and checked against the ra ting on the nameplate? Is there proper clear ance aroun[...]

  • Page 17

    Part Number 00000113 0 12/08 3-1 Section 3 Operation Component Id entification ICE DAMPER W A TER TROUGH WATE R P U MP ICE THICKNESS PROBE EV APORA TOR (Q210/Q270 SHOWN) DISTRIBUTION TUBE FLOA T V AL VE SIPHON CAP BIN SWITCH ON/OFF/W ASH TOG GL E SWITCH COMPRESSOR COMP ARTMENT ACCESS SCREWS CONDENSER AIR FIL TER ON/OFF/W ASH TOGGL E SWITCH COMPRESS[...]

  • Page 18

    Operation Section 3 3-2 Part Number 000001130 12/0 8 Ice Making Sequence of Operation INITIAL ST ART-UP OR S TART-UP AF TER AUTOMATIC SHUT-OFF 1. Pressure Equaliza tion Before the compre ssor starts the hot gas valve is energized for 15 seconds to equa lize pressures durin g the initial refrigerat ion system start-up . 2. Refrigeration Sy stem S t [...]

  • Page 19

    Section 3 Operation Part Number 00000113 0 12/08 3-3 Energized Part s Chart * Condenser Fan Motor: The fan motor is wired through a fa n cycle pressure control, theref ore, it may cycle on and off. CONTROL BOARD RELA YS RELA Y 12 3 3 A 3 B L E N G T H WAT E R PUMP HOT GAS VA LV E RELA Y COIL COMPRESSOR CONDENSER ∗ FA N M O T O R of “ON” TIME [...]

  • Page 20

    Operation Section 3 3-4 Part Number 000001130 12/0 8 Operational Checks GENERAL Y our Manitowoc ice machine was factory-operated and adjusted before shipme nt. No rmally , a newly installed ice machine do es not req uire any adjus tment. T o ensure proper oper ation, always follow these Operational Checks when sta rting the ice machine: • for the[...]

  • Page 21

    Section 3 Operation Part Number 00000113 0 12/08 3-5 W ATER LEVEL CHECK Check the water leve l while the ice machine is in the ice mode and the water pump is runn ing. The correct water level is 1/4”(6.3mm) to 3/8 ” (9.5mm) below the top of the stand pipe a line in the wate r trough indicates the correct level. Wa t e r L e v e l The float valv[...]

  • Page 22

    Operation Section 3 3-6 Part Number 000001130 12/0 8 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 23

    Part Number 00000113 0 12/08 4-1 Section 4 Maintenance Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six month s for efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appro pria te water treatmen[...]

  • Page 24

    Maintenance Section 4 4-2 Part Number 000001130 12/0 8 C. Remove the Ice Thicknes s Probe • Compress th e side of t he ice thickn ess probe near the top hinge pin and remove it from the bracket. Ice Thickness Probe Re moval NOTE: At this point, the ice thickness probe can easily be cleaned. If complete remo val is desired follow the ice thickness[...]

  • Page 25

    Section 4 Maintenance Part Number 00000113 0 12/08 4-3 Q130 Models Q130 W ater Distribution T ube Removal • Loosen the two thumbscrews, which secure the distribution tube. • Lift the distributio n tube up off the thumbscrews. Disassembly • T wist the barbed end until the tab lines up with the keyway . • Pull the inner tube end outward. Q130[...]

  • Page 26

    Maintenance Section 4 4-4 Part Number 000001130 12/0 8 F . Remove the W ater T rough • Apply downward pressure on the siphon tub e and remove from the bottom of the water trough. • Remove the upper th umbscrew . • While supporting the wate r tro ugh remove the two thumbscrews from beneath the water trough. • Remove the water trough fr om th[...]

  • Page 27

    Section 4 Maintenance Part Number 00000113 0 12/08 4-5 H. Remove the Bin Door • Grasp th e rear of t he bin doo r and pull b in door forward approxim ately 5”. • Slide bin door to the rear while applying upward pressure (The rear door pins will ride up into the track slot and slide backward to the stop t ab). • While apply ing pressur e aga[...]

  • Page 28

    Maintenance Section 4 4-6 Part Number 000001130 12/0 8 Ste p 15 Add the proper a mount of Manitowoc Ice Machine Sanitizer to the water trough. Ste p 16 Wait until the sanitize cycle is complete (approximately 22 minutes) then place the toggle switch in the OFF position, disconnect po we r and water supplies to the ice machine. Ste p 17 Repeat step [...]

  • Page 29

    Section 4 Maintenance Part Number 00000113 0 12/08 4-7 CLEANING THE CONDENSER Air-Cooled Condenser A dirty condenser restrict s airflow , resulting in excessively high operating tem peratures. This reduces ice production and sh ortens component life. C lean the condenser at least every six months. Follow the step s below . 1. The washable aluminum [...]

  • Page 30

    Maintenance Section 4 4-8 Part Number 000001130 12/0 8 Removal From Service Winterization S pecial precautions must be taken if the ice machine is to be removed from service for an exte nded period of time or exp osed to am bient temp eratures of 32 ° F (0 ° C) or below . Follow the applicable pro c edure below . SELF-CONT AINED AIR-COOLED ICE MA[...]

  • Page 31

    Section 4 Maintenance Part Number 00000113 0 12/08 4-9 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 32

    Maintenance Section 4 4-10 Part Number 000001130 12/0 8 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 33

    Part Number 00000113 0 12/08 5-1 Section 5 Before Calling for Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance proced ures are not co vered by the warr anty . Continued on next page... Problem Possible Cause T o Correct Ice machine do[...]

  • Page 34

    Before Calling for Service Section 5 5-2 Part Number 000001130 12/0 8 Safety Limit Feature In addition to the standar d safety controls, your Manitowoc ice machine features built- in safety limits that will stop the ice machine if conditions arise whic h could cause a ma jor compon ent failure. Before calling for service, re -start the ice machine [...]

  • Page 35

    Section 5 Before Calling for Service Part Number 00000113 0 12/08 5-3 SAFETY LIMITS General In addition to st andard safety controls, the control bo ard has two built in safety limit controls which protect the ice machine from major component fa ilur es. Safety Limit # 1: If the freeze time reaches 60 minutes, the control board automatically initia[...]

  • Page 36

    Before Calling for Service Section 5 5-4 Part Number 000001130 12/0 8 Safety Limit # 1 Freeze time exceeds 60 minutes for 3 consec utive free ze cycles. Because there are many possible external problems,do no t limit your diagnosis to only the items listed in these chart s. Possible Cause Check/Correct Improper installation See “Installation Inst[...]

  • Page 37

    Section 5 Before Calling for Service Part Number 00000113 0 12/08 5-5 Safety Limit # 2 Harvest time exceeds 3.5 m inutes for 3 consecutiv e harvest cycles. Because there are many possible external problems,do no t limit your diagnosis to only the items listed in these chart s. Possible Cause Check/Correct Improper installation See “Installation I[...]

  • Page 38

    Before Calling for Service Section 5 5-6 Part Number 000001130 12/0 8 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 39

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  • Page 40

    Manitowoc Foodservice 21 10 South 26th Street, P .O. Box 1720 Manitowoc, WI 54221-1720, USA Ph: 920-682-0161 Fax: 920-683-758 9 Visit us online at: www .mani towocfsg.c om © 2007 Manitowoc Continuing product improvement s may necessitate change of specifications without notice . Part Number 000001 130 12/08[...]