Makita DDF481 manual

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Table of contents for the manual

  • Page 1

    C ONCEPT AND MAIN APPLICA TIONS S pecification Model No. DDF481 (XFD07 * 1 ) Description 18V Cordless driver drill S tandard equipment O ptional accessories Note: The standard equipment for the tool shown above may vary by country . Fast charger DC18RC Charger DC18SD Charger DC24SC Automotive charger DC18SE Quad Port Charger DC18SF Battery BL1815N [...]

  • Page 2

    R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -1. Drill chuck DISASSEMBLING Note : When Gear assembly is replaced with a new one, separate Drill chuck from Gear assembly in advance. When the repair is independent of Gear assembly , it is not necessary to separate Drill chuck from Gear assembly . (1) Remove four 4x18 T apping screws, and then separate Gear[...]

  • Page 3

    R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -1. Drill chuck (cont.) [3] -2. Gear assembly , Rotor , Stator assembly , Speed change lever assembly DISASSEMBLING DISASSEMBLING ASSEMBLING Fig. 9 Fig. 10 (6) Set the lever portion of Gear assembly to 1st gear position. ( Fig. 6 ) Set Gear assembly in drill mode. (Refer to Fig. 7 .) Tighten two 921477-5 evenl[...]

  • Page 4

    Fig. 16 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Gear assembly , Rotor , Stator assembly , Speed change lever assembly (cont.) P 4 / 1 1 When handling or storing multiple Rotors, be sure to keep a proper distance between Rotors as shown in Fig. 13 because Rotor is a strong magnet, failure to follow this instruction could result in: • Finger inj[...]

  • Page 5

    R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Gear assembly , Rotor , Stator assembly , Speed change lever assembly (cont.) P 5 / 1 1 Fig. 18 Fig. 19 (4) Assemble Motor section with Gear assembly and Speed change lever assembly to Housing L at a time. And assemble Switch and F/R change lever to Housing L. ( Fig. 18 ) Then, assemble Housing R to Housin[...]

  • Page 6

    R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Gear assembly , Rotor , Stator assembly , Speed change lever assembly (cont.) [3] -3. Grip assembly P 6 / 1 1 Refer to Fig. 22 for the components of Grip assembly. (1) Remove Retaining ring (INT) R-15 with 1R291. (2) Remove M8x65 Hex bolt from Pole complete by turning the bolt counterclockwise. (3) Remove [...]

  • Page 7

    C ircuit diagram P 7 / 1 1 Color index of lead wires' sheath Black White Red Gray Controller T erminal Yellow Switch Stator complete LED circuit Orange Blue Purple Brown Fig. D-1 Red lead wire is used for some country instead of white.[...]

  • Page 8

    W iring diagram P 8 / 1 1 Fig. D-2 Rib A Stator Rib B Boss LED circuit A’ A See the following illustration for the cross section between A and A’. LED circuit (Insert it as drawn above,) View before setting Switch and F/ R change lever in place Front view around the lead wires for LED circuit after setting Gear assembly in place Note : Be sure [...]

  • Page 9

    W iring diagram P 9 / 1 1 Fig. D-3 Boss A Boss B Controller Capacitor of Controller Rib of Controller Terminal Rib C Rib E Rib E Rib D Stator complete The slack of Lead wire (Red) from Terminal must not be piled on/under Capacitor of Controller. Do not put any lead wires on these ribs. Thick lead wires from Stator complete must be put on the other [...]

  • Page 10

    T rouble shooting Whenever you find any trouble in your machine, first, refer to this list to check the machine for solution. (1) Use the full charged battery which has the star mark. ( Fig. D-4 ) (2) When Housing is disassembled, check the conditions of the electrical parts (Connectors, Lead wires, Switches, etc.), Armature, Stator , Gear section,[...]

  • Page 11

    T rouble shooting P 1 1 / 1 1 Fig. D-5 Fig. D-7 Fig. D-6 T est for r ecognizing the trouble on FET (Field effect transistor) in Controller (1) Set Digital tester (1R402) in the diode mode ( mark on the tester: Refer to Fig. D-5. ) (2) Switch, T erminal, Controller and Stator are connected each other as drawn in Fig. D-6 . Do the following steps. T [...]